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Danfoss VLT AutomationDrive Design Manual Download Page 45

Danfoss offers brake resistors with duty cycle of 5%, 10%
and 40%. If a 10% duty cycle is applied, the brake resistors
are able to absorb brake power for 10% of the cycle time.
The remaining 90% of the cycle time will be used on
dissipating excess heat.

Make sure the resistor is designed to handle the required
braking time.

The max. permissible load on the brake resistor is stated as
a peak power at a given intermittent duty cycle and can
be calculated as:

The brake resistance is calculated as shown:

Rbr  Ω =  

Udc

2

Ppeak

where
P

peak

 = P

motor

 x M

br

 [%] x η

motor

 x η

VLT

[W]

As can be seen, the brake resistance depends on the
intermediate circuit voltage (U

dc

).

The FC 301 and FC 302 brake function is settled in 4 areas
of mains.

Size

Brake active Warning

before cut

out

Cut out (trip)

FC301/302 3 x

200-240 V

390V (UDC)

405V

410V

FC301 3 x 380-480

V

778V

810V

820V

FC302 3 x 380-500

V*

810V/ 795V

840V/ 828V

850V/ 855V

FC302 3 x 525-600

V

943V

965V

975V

FC302 3 x 525-690

V

1084V

1109V

1130V

* Power size

dependent

Check that the brake resistor can cope with a voltage of
410V, 820V, 850V, 975V or 1130V - unless Danfoss brake
resistors are used.

Danfoss recommends the brake resistance R

rec

, i.e. one that

guarantees that the frequency converter is able to brake at
the highest braking torque (M

br(%)

) of 160%. The formula

can be written as:

Rrec  Ω =  

Udc

2  x 100

Pmotor x Mbr (%) xηVLT x ηmotor

 

η

motor

 is typically at 0.90

η

VLT

 is typically at 0.98

For 200V, 480V, 500V and 600V frequency converters, R

rec

at 160% braking torque is written as:

200

V   :  Rrec  =  

107780

Pmotor

  Ω

480

V   :  Rrec =  

375300

Pmotor

  Ω  1)

480

V   :  Rrec =  

428914

Pmotor

  Ω  2)

500

V   :  Rrec =  

464923

Pmotor

  Ω

600

V   :  Rrec =  

630137

Pmotor

  Ω

690

V   :  Rrec =  

832664

Pmotor

  Ω

1) For frequency converters ≤ 7.5 kW shaft output
2) For frequency converters 11 - 75 kW shaft output

NOTE

The resistor brake circuit resistance selected should not be
higher than that recommended by Danfoss. If a brake
resistor with a higher ohmic value is selected, the 160%
braking torque may not be achieved because there is a risk
that the frequency converter cuts out for safety reasons.

NOTE

If a short circuit in the brake transistor occurs, power
dissipation in the brake resistor is only prevented by using
a mains switch or contactor to disconnect the mains for
the frequency converter. (The contactor can be controlled
by the frequency converter).

NOTE

Do not touch the brake resistor as it can get very hot
while/after braking. The brake resistor must be placed in a
secure environment to avoid fire risk

D-F size frequency converters contain more than one brake
chopper. Consequently, use one brake resistor per brake
chopper for those frame sizes.

3.8.4 Control with Brake Function 

The brake is protected against short-circuiting of the brake
resistor, and the brake transistor is monitored to ensure
that short-circuiting of the transistor is detected. A relay/
digital output can be used for protecting the brake resistor
against overloading in connection with a fault in the
frequency converter.
In addition, the brake makes it possible to read out the
momentary power and the mean power for the latest 120
seconds. The brake can also monitor the power energizing
and make sure it does not exceed a limit selected in

2-12 Brake Power Limit (kW)

. In 

2-13 Brake Power Monitoring

,

select the function to carry out when the power
transmitted to the brake resistor exceeds the limit set in

2-12 Brake Power Limit (kW)

.

Introduction to FC 300

FC 300 Design Guide

44

MG.33.BD.02 - VLT

®

 is a registered Danfoss trademark

3

3

Summary of Contents for VLT AutomationDrive

Page 1: ...MAKING MODERN LIVING POSSIBLE Design Guide VLT AutomationDrive ...

Page 2: ...ce Handling 23 3 3 1 Reference Limits 24 3 3 2 Scaling of Preset References and Bus References 25 3 3 3 Scaling of Analog and Pulse References and Feedback 25 3 3 4 Dead Band Around Zero 26 3 4 PID Control 30 3 4 1 Speed PID Control 30 3 4 2 Tuning PID Speed Control 31 3 4 3 Process PID Control 32 3 4 4 Example of Process PID Control 34 3 4 5 Ziegler Nichols Tuning Method 35 3 5 General Aspects of...

Page 3: ...1 1 Derating for Running at Low Speed 94 4 9 2 Automatic Derating 94 5 How to Order 95 5 1 1 Ordering from Type Code 95 5 1 2 Drive Configurator 95 5 2 1 Ordering Numbers Options and Accessories 99 5 2 2 Ordering Numbers Spare Parts 100 5 2 3 Ordering Numbers Accessory Bags 100 5 2 4 Ordering Numbers High Power Kits 101 5 2 5 Ordering Numbers Brake Resistors 10 101 5 2 6 Ordering Numbers Brake Res...

Page 4: ...on the Wall IP21 NEMA 1 and IP54 NEMA 12 Units 152 7 2 9 Gland Conduit Entry IP21 NEMA 1 and IP54 NEMA12 153 7 2 10 Gland Conduit Entry 12 Pulse IP21 NEMA 1 and IP54 NEMA12 154 7 2 11 IP21 Drip Shield Installation Frame size D1 and D2 156 8 Electrical Installation 157 8 1 Connections Frame Sizes A B and C 157 8 1 1 Removal of Knockouts for Extra Cables 158 8 1 2 Connection to Mains and Earthing 15...

Page 5: ...218 8 7 2 Load Sharing 218 8 7 3 Installation of Brake Cable 219 8 7 4 How to Connect a PC to the Frequency Converter 219 8 7 5 The FC 300 PC Software 219 8 8 1 High Voltage Test 220 8 8 2 Earthing 220 8 8 3 Safety Earth Connection 220 8 9 EMC correct Installation 220 8 9 1 Electrical Installation EMC Precautions 220 8 9 2 Use of EMC Correct Cables 222 8 9 3 Earthing of Screened Control Cables 224...

Page 6: ... 10 6 24V Back Up Option MCB 107 243 10 7 MCB 112 PTC Thermistor Card 244 10 8 MCB 113 Extended Relay Card 246 10 9 Brake Resistors 247 10 10 LCP Panel Mounting Kit 247 10 11 IP21 IP 4X TYPE 1 Enclosure Kit 248 10 12 Mounting Bracket for Frame Size A5 B1 B2 C1 and C2 251 10 13 Sine wave Filters 253 10 14 High Power Options 253 10 14 1 Frame Size F Options 253 11 RS 485 Installation and Set up 255 ...

Page 7: ...RTU 262 11 10 Modbus RTU Message Framing Structure 262 11 10 1 Frequency Converter with Modbus RTU 262 11 10 2 Modbus RTU Message Structure 262 11 10 3 Start Stop Field 263 11 10 4 Address Field 263 11 10 5 Function Field 263 11 10 6 Data Field 263 11 10 7 CRC Check Field 263 11 10 8 Coil Register Addressing 264 11 10 9 How to Control the Frequency Converter 266 11 10 10 Function Codes Supported b...

Page 8: ...bols used in this guide NOTE Indicates something to be noted by the reader CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or equipment damage WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates default setting 1 1 2 Abbreviations Alternating current AC American wi...

Page 9: ...quency from frequency converter Default 0 Hz fM N The rated motor frequency nameplate data IM The motor current IM N The rated motor current nameplate data nM N The rated motor speed nameplate data ns Synchronous motor speed ns 2 par 1 23 60 s par 1 39 PM N The rated motor power nameplate data TM N The rated torque motor UM The instantaneous motor voltage UM N The rated motor voltage nameplate dat...

Page 10: ...quency converter returns to the default setting Intermittent Duty Cycle An intermittent duty rating refers to a sequence of duty cycles Each cycle consists of an on load and an off load period The operation can be either periodic duty or non periodic duty LCP The Local Control Panel makes up a complete interface for control and programming of the frequency converter The control panel is detachable...

Page 11: ... can only be cancelled by cutting off mains removing the cause of the fault and reconnecting the frequency converter Restart is prevented until the trip state is cancelled by activating reset or in some cases by being programmed to reset automatically Trip may not be used for personal safety VT Characteristics Variable torque characteristics used for pumps and fans VVCplus If compared with standar...

Page 12: ...apsed before commencing repair work Warning against unintended start 1 The motor can be brought to a stop by means of digital commands bus commands references or a local stop while the frequency converter is connected to mains If personal safety consider ations e g risk of personal injury caused by contact with moving machine parts following an unintentional start make it necessary to ensure that ...

Page 13: ...t to zero which means that the frequency converter will trip immediately if one of the hardware limits is exceeded NOTE It is recommended to disable protection mode in hoisting applications 14 26 Trip Delay at Inverter Fault 0 The DC link capacitors remain charged after power has been disconnected Be aware that there may be high voltage on the DC link even when the Control Card LEDs are turned off...

Page 14: ...plant has to be CE labelled under the EMC directive However the unit must comply with the basic EMC requirements of the directive This is ensured by using components appliances and systems that are CE labelled under the EMC directive 3 The frequency converter is sold as part of a complete system The system is being marketed as complete and could e g be an air conditioning system The complete syste...

Page 15: ...n environments with high temperatures and humidity corrosive gases such as sulphur nitrogen and chlorine compounds will cause chemical processes on the frequency converter components Such chemical reactions will rapidly affect and damage the electronic components In such environments mount the equipment in a cabinet with fresh air ventilation keeping aggressive gases away from the frequency conver...

Page 16: ...ype 1 Type 12 Chassis Chassis High overload rated power 160 overload torque 5 5 7 5kW 200 240V 11 15kW 380 480 500V 11 15kW 525 600V 11kW 200 250V 18 5 22kW 380 480 500V 18 5 22kW 525 600V 11 22kW 525 690V 5 5 7 5kW 200 240V 11 15kW 380 480 500V 11 15kW 525 600V 11 15kW 200 240V 18 5 30kW 380 480 500V 18 5 30kW 525 600V Frame size C1 C2 C3 C4 130BA814 10 130BA815 10 130BA828 10 130BA829 10 Enclosu...

Page 17: ...abinet on the left The F3 and F4 have an additional options cabinet left of the rectifier cabinet The F3 is an F1 with an additional options cabinet The F4 is an F2 with an additional options cabinet 12 Pulse Units Frame size F8 F9 F10 F11 F12 F13 IP NEMA 21 54 Type 1 Type 12 21 54 Type 1 Type 12 21 54 Type 1 Type 12 21 54 Type 1 Type 12 21 54 Type 1 Type 12 21 54 Type 1 Type 12 F9 F8 130BB690 10 ...

Page 18: ...e torque on motor output shaft is controlling the application as tension control Torque control can be selected in par 1 00 either in VVC open loop 4 or Flux control closed loop with motor speed feedback 2 Torque setting is done by setting an analog digital or bus controlled reference The max speed limit factor is set in par 4 21 When running torque control it is recommended to make a full AMA pro...

Page 19: ...sh R inr Load sharing De saturation protection Load sharing Brake Resistor Drive Control Board Illustration 3 1 FC 301 FC 302 is a high performance frequency converter for demanding applications The frequency converter can handle various kinds of motor control principles such as U f special motor mode VVCplus or Flux Vector motor control FC 302 is able to handle Permanent Magnet Synchronous Motors...

Page 20: ...he resulting reference from the reference handling system is received and fed through the ramp limitation and speed limitation before being sent to the motor control The output of the motor control is then limited by the maximum frequency limit If 1 00 Configuration Mode is set to Speed closed loop 1 the resulting reference will be passed from the ramp limitation and speed limitation into a speed ...

Page 21: ...is set to Flux sensorless 2 and 1 00 Configuration Mode is set to Speed open loop 0 The resulting reference from the reference handling system is fed through the ramp and speed limitations as determined by the parameter settings indicated An estimated speed feedback is generated to the Speed PID to control the output frequency The Speed PID must be set with its P I and D parameters parameter group...

Page 22: ...oder mounted directly on the motor set in 1 02 Flux Motor Feedback Source Select Speed closed loop 1 in 1 00 Configuration Mode to use the resulting reference as an input for the Speed PID control The Speed PID control parameters are located in parameter group 7 0 Select Torque 2 in 1 00 Configuration Mode to use the resulting reference directly as a torque reference Torque control can only be sel...

Page 23: ...arameter set ups etc in parameter group 5 1 digital inputs or parameter group 8 5 serial communication 130BP046 10 Hand on Off Auto on Reset Active Reference and Configuration Mode The active reference can be either the local reference or the remote reference In 3 13 Reference Site the local reference can be permanently selected by selecting Local 2 To permanently select the remote reference selec...

Page 24: ... Slowdown value Freeze ref Freeze output Speed up speed down ref Remote Ref in max ref max ref Scale to RPM or Hz Scale to Nm Scale to process unit Relative X X Y 100 DigiPot DigiPot DigiPot max ref min ref DigiPot D1 P 5 1x 15 Preset 1 External 0 Process Torque Speed open closed loop 1 2 3 4 5 6 7 0 0 1 Relative scaling ref P 3 18 Ref resource 1 P 3 15 Ref resource 2 P 3 16 Ref resource 3 P 3 17 ...

Page 25: ...ed in the Programming Guide MG33MXYY The scaling of analog references are described in parameter groups 6 1 and 6 2 and the scaling of digital pulse references are described in parameter group 5 5 Reference limits and ranges are set in parameter group 3 0 3 3 1 Reference Limits 3 00 Reference Range 3 02 Minimum Reference and 3 03 Maximum Reference together define the allowed range of the sum of al...

Page 26: ...Max Max 100 reference equals Max Reference 100 reference equals Max Reference 3 3 3 Scaling of Analog and Pulse References and Feedback References and feedback are scaled from analog and pulse inputs in the same way The only difference is that a reference above or below the specified minimum and maximum endpoints P1 and P2 in Illustration 3 5 are clamped whereas a feedback above or below is not RP...

Page 27: ...y Hz 3 3 4 Dead Band Around Zero In some cases the reference in rare cases also the feedback should have a Dead Band around zero i e to make sure the machine is stopped when the reference is near zero To make the dead band active and to set the amount of dead band the following settings must be done Either Minimum Reference Value see table above for relevant parameter or Maximum Reference Value mu...

Page 28: ...0 0 RPM 500 RPM Limited to 200 200 1000 RPM 1000 RPM Reference is scaled according to min max reference giving a speed Scale to speed 500 RPM 500 RPM Range Speed setpoint Motor control Range 200 RPM 200 RPM Motor Digital input 19 Low No reversing High Reversing Limits Speed Setpoint according to min max speed Motor PID RPM RPM Dead band Digital input General Reference parameters Reference Range Mi...

Page 29: ...ute 0 RPM 1V Reference algorithm Reference 100 0 500 RPM 0 0 0 RPM Range Limited to 100 100 500 RPM 500 RPM Limited to 200 200 1000 RPM 1000 RPM Reference is scaled according to max reference giving a speed Scale to speed 500 RPM 500 RPM Range Speed setpoint Motor control Range 200 RPM 200 RPM Motor Digital input 19 Low No reversing High Reversing Limits Speed Setpoint according to min max speed M...

Page 30: ...ce is scaled according to max reference Scale to RPM 1000 RPM 1000 RPM Range Speed setpoint Motor control Motor Limits Speed to min max motor speed Motor PID RPM Dead band General Reference parameters Reference Range Max Max Minimum Reference Don t care Maximum Reference 1000 RPM 100 0 General Motor parameters Motor speed direction Both directions Motor speed Low limit 0 RPM Motor speed high limit...

Page 31: ...hanges in reference or feedback in a given application which means that the error changes swiftly the differentiator may soon become too dominant This is because it reacts to changes in the error The quicker the error changes the stronger the differentiator gain is The differentiator gain can thus be limited to allow setting of the reasonable differentiation time for slow changes and a suitably qu...

Page 32: ...ration Mode 1 Speed closed loop Selection of Motor Control Principle 1 01 Motor Control Principle 3 Flux w motor feedb 5 Configure and scale the reference to the Speed Control Set up Analog Input 53 as a reference Source 3 15 Reference Resource 1 Not necessary default Scale Analog Input 53 0 RPM 0V to 1500 RPM 10V 6 1 Not necessary default 6 Configure the 24V HTL encoder signal as feedback for the...

Page 33: ... or otherwise The table shows the control configurations where the Process Control is possible When a Flux Vector motor control principle is used take care also to tune the Speed Control PID parameters Refer to the section about the Control Structure to see where the Speed Control is active 1 00 Configu ration Mode 1 01 Motor Control Principle U f VVCplus Flux Sensorless Flux w enc feedb 3 Process...

Page 34: ...y lead to oscillations 7 35 Process PID Differentiation Time Provides a gain proportional to the rate of change of the feedback A setting of zero disables the differentiator 7 36 Process PID Diff Gain Limit If there are quick changes in reference or feedback in a given application which means that the error changes swiftly the differentiator may soon become too dominant This is because it reacts t...

Page 35: ...ation speed is increased as well so as to generate more air When the temperature drops the speed is reduced The transmitter used is a temperature sensor with a working range of 10 40 C 4 20 mA Min Max speed 300 1500 RPM Transmitter 96 97 99 98 91 92 93 95 50 12 L1 L2 L1 PE L3 W PE V U F1 L2 L3 N PE 130BA175 11 18 53 37 55 54 M 3 Illustration 3 7 Two wire transmitter 1 Start Stop via switch connect...

Page 36: ...3 high voltage Set terminal 54 low feedback value Set terminal 54 high feedback value Set feedback source 6 10 6 11 6 24 6 25 7 20 0V 10V 5 C 35 C 2 Analog input 54 6 Basic PID settings Process PID Normal Inverse 7 30 0 Normal Process PID Anti Wind up 7 31 1 On Process PID start speed 7 32 300 rpm Save parameters to LCP 0 50 1 All to LCP Table 3 3 Example of Process PID Control set up Optimisation...

Page 37: ...t which the oscillation is obtained Type of Control Proportional Gain Integral Time Differentiation Time PI control 0 45 Ku 0 833 Pu PID tight control 0 6 Ku 0 5 Pu 0 125 Pu PID some overshoot 0 33 Ku 0 5 Pu 0 33 Pu Table 3 4 Ziegler Nichols tuning for regulator based on a stability boundary Experience has shown that the control setting according to Ziegler Nichols rule provides a good closed loop...

Page 38: ...ed screen ends pigtails These increase the screen impedance at higher frequencies which reduces the screen effect and increases the leakage current I4 If a screened cable is used for fieldbus relay control cable signal interface and brake the screen must be mounted on the enclosure at both ends In some situations however it will be necessary to break the screen to avoid current loops Earth Plane L...

Page 39: ... 200 240V No No 25m No No 0 7 5kW 380 480V No No 5m No No 11 75kW 380 480V No No 25m No No 90 800kW 380 500V No No 150m No No 11 22kW 525 690V 1 No No 25m No No 30 75kW 525 690V 2 No No 25m No No 37 1200kW 525 690V3 No No 150m No No H3 FC 301 0 1 5kW 200 240V 2 5m 25m 50m No Yes 0 1 5kW 380 480V 2 5m 25m 50m No Yes H4 FC 302 90 800kW 380 500V No 150m 150m No Yes 11 22kW 525 690V 1 No 100m 100m No ...

Page 40: ...sioned by a professional Class A Group 1 C3 Frequency converters installed in the second environment industrial with a supply voltage lower than 1000V Class A Group 2 C4 Frequency converters installed in the second environment with a supply voltage equal to or above 1000V or rated current equal to or above 400A or intended for use in complex systems No limit line An EMC plan should be made Table 3...

Page 41: ...ile communications equipment EN 61000 4 4 IEC 61000 4 4 Burst transients Simulation of interference brought about by switching a contactor relay or similar devices EN 61000 4 5 IEC 61000 4 5 Surge transients Simulation of transients brought about e g by lightning that strikes near installations EN 61000 4 6 IEC 61000 4 6 RF Common mode Simulation of the effect from radio transmission equipment joi...

Page 42: ...485 standard bus interface WARNING Installation at high altitude 380 500V enclosure A B and C At altitudes above 2km please contact Danfoss regarding PELV 380 500V enclosure D E and F At altitudes above 3km please contact Danfoss regarding PELV 525 690V At altitudes above 2km please contact Danfoss regarding PELV WARNING Touching the electrical parts could be fatal even after the equipment has bee...

Page 43: ...onsiderations Lleakage mA f Hz fsw Cable fs 150 Hz 3rd harmonics 50 Hz Mains 130BB958 10 RCD with low fcut off RCD with high fcut off Illustration 3 12 Main Contributions to Leakage Current Leakage current mA 100 Hz 130BB957 10 2 kHz 100 kHz Illustration 3 13 The influence of the cut off frequency of the RCD on what is responded to measured See also RCD Application Note MN 90 GX 02 3 8 Brake Funct...

Page 44: ...d on the basis of the cycle time and braking time also called intermittent duty cycle The resistor intermittent duty cycle is an indication of the duty cycle at which the resistor is active The below figure shows a typical braking cycle Motor suppliers often use S5 when stating the permissible load which is an expression of intermittent duty cycle The intermittent duty cycle for the resistor is ca...

Page 45: ...0V Rrec 832664 Pmotor Ω 1 For frequency converters 7 5 kW shaft output 2 For frequency converters 11 75 kW shaft output NOTE The resistor brake circuit resistance selected should not be higher than that recommended by Danfoss If a brake resistor with a higher ohmic value is selected the 160 braking torque may not be achieved because there is a risk that the frequency converter cuts out for safety ...

Page 46: ...Brake Current During stop the mechanical brake will close when the speed is below the level selected in 2 21 Activate Brake Speed RPM If the frequency converter is brought into an alarm condition i e over voltage situation the mechanical brake immediately cuts in This is also the case during safe stop Start term 18 1 on 0 off Shaft speed Start delay time on off Brake delay time Time Output current...

Page 47: ...ined Because the torque is defined directly the setup is more straightforward for hoisting applications By using 2 28 Gain Boost Factor a quicker control when releasing the brake can be obtained The hoist mechanical brake strategy is based on a 3 step sequence where motor control and brake release are synchronized in order to obtain the smoothest possible brake release 3 step sequence 1 Pre magnet...

Page 48: ...a metal screen can be used 3 10 Smart Logic Controller Smart Logic Control SLC is essentially a sequence of user defined actions see 13 52 SL Controller Action x executed by the SLC when the associated user defined event see 13 51 SL Controller Event x is evaluated as TRUE by the SLC The condition for an event can be a particular status or that the output from a Logic Rule or a Comparator Operand ...

Page 49: ...r LC 40 Logic Rule Boolean 1 Par LC 42 Logic Rule Boolean 2 Par LC 44 Logic Rule Boolean 3 130BB673 10 Application Example Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM R1 R2 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 01 02 03 04 05 06 130BB839 10 Function Setting 4 30 Motor Feedback Loss Function 1 Warning 4 31 Motor Feedback Speed Error 100RPM 4...

Page 50: ... the minimum stop level which is typically 15 below the frequency converter s lowest rated supply voltage The mains voltage before the drop out and the motor load determines how long it takes for the inverter to coast Static Overload in VVCplus mode When the frequency converter is overloaded the torque limit in 4 16 Torque Limit Motor Mode 4 17 Torque Limit Generator Mode is reached the controls r...

Page 51: ...rves show the characteristic nominal speed at twice the nominal speed and at 0 2 x the nominal speed At lower speed the ETR cuts of at lower heat due to less cooling of the motor In that way the motor are protected from being over heated even at low speed The ETR feature is calculating the motor temperature based on actual current and speed The calculated temperature is visible as a read out param...

Page 52: ...osition 18 is B or X Safe Stop Terminal 37 is not included Example Type Code for FC 301 A1 with Safe Stop FC 301PK75T4Z20H4TGCXXXSXXXXA0BXCXXXXD0 WARNING After installation of Safe Stop STO a commissioning test as specified in section Safe Stop Commissioning Test of the Design Guide must be performed A passed commissioning test is mandatory after first installation and after each change to the saf...

Page 53: ... the frequency converter s regular stop function instead When automatic restart is used the requirements according to ISO 12100 2 paragraph 5 3 2 5 must be fulfilled Liability Conditions It is the responsibility of the user to ensure personnel installing and operating the Safe Stop function Read and understand the safety regulations concerning health and safety accident prevention Understand the g...

Page 54: ... failure In spite of the activation of the Safe torque off function the frequency converter system can produce an alignment torque which maximally rotates the motor shaft by 180 p degrees p denotes the pole pair number This function is suitable for performing mechanical work on the frequency converter system or affected area of a machine only It does not provide electrical safety This function sho...

Page 55: ... according to IEC 60204 1 see Illustration 3 19 When activating the safety function a normal controlled stop will be performed This can be activated through terminal 27 After the safe delay time has expired on the external safety module the STO will be triggered and terminal 37 will be set low Ramp down will be performed as configured in the drive If drive is not stopped after the safe delay time ...

Page 56: ...t says Safe Stop has been activated This means that the Safe Stop has been activated or that normal operation has not been resumed yet after Safe Stop activation NOTE The requirements of Cat 3 EN 954 1 PL d ISO 13849 1 are only fulfilled while 24V DC supply to terminal 37 is kept removed or low by a safety device which itself fulfills Cat 3 EN 954 1 PL d ISO 13849 1 If external forces act on the m...

Page 57: ...top Digital Input e g Par 5 15 PTC Sensor X44 Par 5 19 Terminal 37 Safe Stop Safety Device S afe Input Safe Output Safe AND Input Manual Restart PTC Thermistor Card MCB112 Non Hazardous Area Hazardous Area Illustration 3 22 Illustration of the essential aspects for installing a combination of a Safe Stop application and a MCB 112 application The diagram shows a Restart input for the external Safet...

Page 58: ...fe Stop state and the mechanical brake if connected remains activated 1 3 Reapply 24V DC to terminal 37 The test step is passed if the motor remains in the coasted state and the mechanical brake if connected remains activated 1 4 Send Reset signal via Bus Digital I O or Reset key The test step is passed if the motor becomes operational again The commissioning test is passed if all four test steps ...

Page 59: ...3 13 Certificates Introduction to FC 300 FC 300 Design Guide 58 MG 33 BD 02 VLT is a registered Danfoss trademark 3 3 ...

Page 60: ... VLT AQUA Drive series FC 202 FC 202PK75T6 FC 202P90KT6 VLT AQUA Drive series FC 202 FC 202P45KT7 FC 202P1M2T7 VLT AutomationDrive series FC 301 FC 301PK25T2 FC 301P37KT2 VLT AutomationDrive series FC 301 FC 301PK37T4 FC 301P75KT4 VLT AutomationDrive series FC 302 FC 302PK25T2 FC 302P37KT2 VLT AutomationDrive series FC 302 FC 302PK37T5 FC 302P800T5 VLT AutomationDrive series FC 302 FC 302PK75T6 FC...

Page 61: ...00 240V A 1 6 2 2 3 2 4 1 5 9 6 8 9 5 11 3 15 0 Intermittent 3 x 200 240V A 2 6 3 5 5 1 6 6 9 4 10 9 15 2 18 1 24 0 Additional specifications IP20 21 max cable cross section5 mains motor brake and load sharing mm2 AWG 2 4 4 4 12 12 12 min 0 2 24 IP55 66 max cable cross section5 mains motor brake and load sharing mm2 AWG 4 4 4 12 12 12 Max cable cross section5 with disconnect 6 4 4 10 12 12 Estimat...

Page 62: ...2 54 Intermittent 60 sec overload 3 x 200 240V A 35 2 30 8 44 8 46 2 67 2 59 4 Additional specifications IP21 max cable cross section5 mains brake load sharing mm2 AWG 2 16 10 16 6 8 6 16 10 16 6 8 6 35 2 IP21 max cable cross section5 motor mm2 AWG 2 10 10 8 8 10 10 8 8 35 25 25 2 4 4 IP20 max cable cross section5 mains brake motor and load sharing 10 10 8 8 10 10 8 8 35 2 Max cable cross section ...

Page 63: ...x load W 4 624 737 740 845 874 1140 1143 1353 1400 1636 Weight enclosure IP21 55 66 kg 45 45 45 65 65 Efficiency4 0 96 0 97 0 97 0 97 0 97 For fuse ratings see 8 3 1 Fuses 1 High overload 160 torque during 60 sec Normal overload 110 torque during 60 sec 2 American Wire Gauge 3 Measured using 5m screened motor cables at rated load and rated frequency 4 The typical power loss is at nominal load cond...

Page 64: ...0V AC kVA 0 9 1 3 1 7 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Max input current Continuous 3 x 380 440V A 1 2 1 6 2 2 2 7 3 7 5 0 6 5 9 0 11 7 14 4 Intermittent 3 x 380 440V A 1 9 2 6 3 5 4 3 5 9 8 0 10 4 14 4 18 7 23 0 Continuous 3 x 441 500V A 1 0 1 4 1 9 2 7 3 1 4 3 5 7 7 4 9 9 13 0 Intermittent 3 x 441 500V A 1 6 2 2 3 0 4 3 5 0 6 9 9 1 11 8 15 8 20 8 Additional specifications IP20 21 max cable cross sec...

Page 65: ...9 29 34 34 40 40 55 Intermittent 60 sec overload 3 x 380 440V A 35 2 31 9 46 4 37 4 54 4 44 64 60 5 Continuous 3 x 441 500V A 19 25 25 31 31 36 36 47 Intermittent 60 sec overload 3 x 441 500V A 30 4 27 5 40 34 1 49 6 39 6 57 6 51 7 Additional specifications IP21 55 66 max cable cross section5 mains brake load sharing mm2 AWG 2 16 10 16 6 8 6 16 10 16 6 8 6 35 2 35 2 IP21 55 66 max cable cross sect...

Page 66: ...tion5 brake load sharing mm2 AWG 2 50 1 50 1 50 1 95 3 0 95 3 0 Max cable size with mains disconnect mm2 AWG 2 50 35 35 1 2 2 95 70 70 3 0 2 0 2 0 185 150 120 350MCM 300MCM 4 0 Estimated power loss at rated max load W 4 570 698 697 843 891 1083 1022 1384 1232 1474 Weight enclosure IP21 IP55 66 kg 45 45 45 65 65 Efficiency4 0 98 0 98 0 98 0 98 0 99 For fuse ratings see 8 3 1 Fuses 1 High overload 1...

Page 67: ...kVA 127 151 151 191 191 241 241 288 288 353 Continuous kVA at 500V kVA 139 165 165 208 208 262 262 313 313 384 Max input current Continuous at 400V A 171 204 204 251 251 304 304 381 381 463 Continuous at 460 500V A 154 183 183 231 231 291 291 348 348 427 Max cable size mains motor brake and load share mm2 AWG2 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mc...

Page 68: ...ontinuous kVA at 500V kVA 384 468 468 511 511 587 587 632 Max input current Continuous at 400V A 472 590 590 647 647 733 684 787 Continuous at 460 500V A 436 531 531 580 580 667 667 718 Max cable size mains motor and load share mm2 AWG2 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG2 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2...

Page 69: ...t 400V A 779 857 857 964 964 1090 1090 1227 1227 1422 1422 1675 Continuous at 460 500V A 711 759 759 867 867 1022 1022 1129 1129 1344 1344 1490 Max cable size motor mm2 AWG2 8x150 8x300 mcm 12x150 12x300 mcm Max cable size mains F1 F2 mm2 AWG2 8x240 8x500 mcm Max cable size mains F3 F4 mm2 AWG2 8x456 8x900 mcm Max cable size loadsharing mm2 AWG2 4x120 4x250 mcm Max cable size brake mm2 AWG2 4x185 ...

Page 70: ...40 582 Continuous KVA at 500V KVA 384 468 468 511 511 587 587 632 Max input current Continuous at 400V A 472 590 590 647 647 733 684 787 Continuous at 460 500V A 436 531 531 580 580 667 667 718 Max cable size mains mm2 AWG2 4x90 3 0 4x90 3 0 4x240 500 mcm 4x240 500 mcm Max cable size motor mm2 AWG2 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG2 2 x 18...

Page 71: ... 909 909 1005 1005 1195 1195 1325 Max input current Continuous at 400V A 779 857 857 964 964 1090 1090 1227 1227 1422 1422 1675 Continuous at 460 500V A 711 759 759 867 867 1022 1022 1129 1129 1344 1344 1490 Max cable size motor mm2 AWG2 8x150 8x300 mcm 12x150 12x300 mcm Max cable size mains mm2 AWG2 6x120 6x250 mcm Max cable size brake mm2 AWG2 4x185 4x350 mcm 6x185 6x350 mcm Max external mains f...

Page 72: ... kVA 1 7 2 4 2 7 3 9 4 9 6 1 9 0 11 0 Max input current Continuous 3 x 525 600V A 1 7 2 4 2 7 4 1 5 2 5 8 8 6 10 4 Intermittent 3 x 525 600V A 2 7 3 8 4 3 6 6 8 3 9 3 13 8 16 6 Additional specifications IP20 21 max cable cross section5 mains motor brake and load sharing mm2 AWG 2 4 4 4 12 12 12 min 0 2 24 IP55 66 max cable cross section5 mains motor brake and load sharing mm2 AWG 4 4 4 12 12 12 Ma...

Page 73: ...25 4 32 7 32 7 39 39 49 Intermittent at 550V A 28 23 33 28 41 36 52 43 59 54 Continuous at 575V A 16 20 20 24 24 31 31 37 37 47 Intermittent at 575V A 26 22 32 27 39 34 50 41 56 52 Additional specifications IP21 55 66 max cable cross section5 mains brake load sharing mm2 AWG 2 16 10 10 6 8 8 16 10 10 6 8 8 35 2 35 2 50 1 IP21 55 66 max cable cross section5 motor mm2 AWG 2 10 10 8 8 10 10 8 8 35 25...

Page 74: ... 3 95 3 124 3 Intermittent at 550V A 74 65 89 87 118 105 143 137 Continuous at 575V A 47 56 56 75 75 91 91 119 Intermittent at 575V A 70 62 85 83 113 100 137 131 Additional specifications IP20 max cable cross section5 mains and motor 50 1 150 300MCM IP20 max cable cross section5 brake and load sharing 50 1 95 4 0 IP21 55 66 max cable cross section5 mains motor mm2 AWG 2 50 1 150 300MCM IP21 55 66 ...

Page 75: ...35 2 29 7 43 2 37 4 Continuous KVA at 550V KVA 13 3 18 1 18 1 21 9 21 9 26 7 26 7 34 3 Continuous KVA at 575V KVA 12 9 17 9 17 9 21 9 21 9 26 9 26 9 33 9 Continuous KVA at 690V KVA 15 5 21 5 21 5 26 3 26 3 32 3 32 3 40 6 Max input current Continuous 3 x 525 690V A 15 19 5 19 5 24 24 29 29 36 Intermittent 60 sec overload 3 x 525 690V A 23 2 21 5 31 2 26 4 38 4 31 9 46 4 39 6 Additional specificatio...

Page 76: ...AWG 2 95 70 70 3 0 2 0 2 0 185 150 120 350MCM 300MCM 4 0 Estimated power loss at rated max load W 4 480 592 720 880 1200 Weight enclosure IP21 IP55 kg 65 Efficiency4 0 98 0 98 0 98 0 98 0 98 For fuse ratings see 8 3 1 Fuses 1 High overload 160 torque during 60 sec Normal overload 110 torque during 60 sec 2 American Wire Gauge 3 Measured using 5 m screened motor cables at rated load and rated frequ...

Page 77: ...inuous KVA at 575V KVA 46 54 54 73 73 86 86 108 108 130 Continuous KVA at 690V KVA 55 65 65 87 87 103 103 129 129 157 Max input current Continuous at 550V A 53 60 60 77 77 89 89 110 110 130 Continuous at 575V A 51 58 58 74 74 85 85 106 106 124 Continuous at 690V A 50 58 58 77 77 87 87 109 109 128 Max cable size mains motor load share and brake mm2 AWG 2x70 2x2 0 Max external mains fuses A 1 125 16...

Page 78: ...191 241 241 289 Continuous KVA at 690V KVA 157 185 185 229 229 289 289 347 Max input current Continuous at 550V A 130 158 158 198 198 245 245 299 Continuous at 575V A 124 151 151 189 189 234 234 286 Continuous at 690V A 128 155 155 197 197 240 240 296 Max cable size mains motor load share and brake mm2 AWG 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm Max external mains fus...

Page 79: ... 538 Max input current Continuous at 550V A 299 355 355 408 381 453 Continuous at 575V A 286 339 339 390 366 434 Continuous at 690V A 296 352 352 400 366 434 Max cable size mains motor and load share mm2 AWG 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm 4 x 240 4 x 500 mcm Max cable size brake mm2 AWG 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm 2 x 185 2 x 350 mcm Max external mains fuses A 1 500 550 700 Es...

Page 80: ...V KVA 490 598 598 681 681 753 Max input current Continuous at 550V A 413 504 504 574 574 607 Continuous at 575V A 395 482 482 549 549 607 Continuous at 690V A 395 482 482 549 549 607 Max cable size mains motor and load share mm2 AWG 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm Max external mains fuses A 1 7...

Page 81: ...A 613 711 711 828 828 920 Continuous at 690V A 613 711 711 828 828 920 Max cable size motor mm2 AWG2 8x150 8x300 mcm Max cable size mains F1 mm2 AWG2 8x240 8x500 mcm Max cable size mains F3 mm2 AWG2 8x456 8x900 mcm Max cable size loadsharing mm2 AWG2 4x120 4x250 mcm Max cable size brake mm2 AWG2 4x185 4x350 mcm Max external mains fuses A 1 1600 Estimated power loss at 600V W 4 7586 8933 8683 10310...

Page 82: ... loss at 600V W 4 11329 12909 12570 15358 15258 17602 Estimated power loss at 690V W 4 11681 13305 12997 15865 15763 18173 F3 F4 Max added losses CB or Disconnect Contactor 556 665 634 863 861 1044 Max panel options losses 400 Weight enclosure IP21 IP54 kg 1246 1541 1246 1541 1280 1575 Weight Rectifier Module kg 136 136 136 Weight Inverter Module kg 102 102 136 Efficiency4 0 98 Output frequency 0 ...

Page 83: ...9 498 498 568 568 600 Continuous KVA at 575V KVA 378 448 408 498 498 568 568 627 Continuous KVA at 690V KVA 454 538 490 598 598 681 681 753 Max input current Continuous at 550V A 381 453 413 504 504 574 574 607 Continuous at 575V A 366 434 395 482 482 549 549 607 Continuous at 690V A 366 434 395 482 482 549 549 607 Max cable size mains mm2 AWG 4x85 3 0 Max cable size motor mm2 AWG 4 x 250 500 mcm ...

Page 84: ...t Continuous at 550V A 642 743 743 866 866 962 Continuous at 575V A 613 711 711 828 828 920 Continuous at 690V A 613 711 711 828 828 920 Max cable size motor mm2 AWG2 8x150 8x300 mcm Max cable size mains mm2 AWG2 6x120 6x250 mcm Max cable size brake mm2 AWG2 4x185 4x350 mcm Max external mains fuses A 1 900 Estimated power loss at 600V W 4 9201 10771 10416 12272 12260 13835 Estimated power loss at ...

Page 85: ...loss at 690V W 4 14457 16375 15899 19207 19105 21857 F3 F4 Max added losses CB or Disconnect Contactor 556 665 634 863 861 1044 Max panel options losses 400 Weight enclosure IP21 IP 54 kg 1246 1541 1246 1541 1280 1575 Weight Rectifier Module kg 136 136 136 Weight Inverter Module kg 102 102 136 Efficiency4 0 98 Output frequency 0 500 Hz Heatsink overtemp trip 85 C Power card ambient trip 75 C High ...

Page 86: ...ltage 0 100 of supply voltage Output frequency 0 25 75kW FC 301 0 2 1000Hz FC 302 0 1000Hz Output frequency 90 1000kW 0 8001 Hz Output frequency in Flux Mode FC 302 only 0 300Hz Switching on output Unlimited Ramp times 0 01 3600sec 1 Voltage and power dependent Torque characteristics Starting torque Constant torque maximum 160 for 60 sec 1 Starting torque maximum 180 up to 0 5 sec 1 Overload torqu...

Page 87: ...ency converter Digital inputs Programmable digital inputs FC 301 4 5 1 FC 302 4 6 1 Terminal number 18 19 271 291 32 33 Logic PNP or NPN Voltage level 0 24V DC Voltage level logic 0 PNP 5V DC Voltage level logic 1 PNP 10V DC Voltage level logic 0 NPN2 19V DC Voltage level logic 1 NPN2 14V DC Maximum voltage on input 28V DC Pulse frequency range 0 110kHz Duty cycle Min pulse width 4 5ms Input resis...

Page 88: ...al input Maximum voltage on input 28V DC Input resistance Ri approx 4kΩ Pulse input accuracy 0 1 1kHz Max error 0 1 of full scale Encoder input accuracy 1 11 kHz Max error 0 05 of full scale The pulse and encoder inputs terminals 29 32 33 are galvanically isolated from the supply voltage PELV and other high voltage terminals 1 FC 302 only 2 Pulse inputs are 29 and 33 3 Encoder inputs 32 A and 33 B...

Page 89: ... AC 1 1 on 4 5 NO Resistive load 2 3 Overvoltage cat II 400V AC 2A Max terminal load AC 15 1 on 4 5 NO Inductive load cosφ 0 4 240V AC 0 2A Max terminal load DC 1 1 on 4 5 NO Resistive load 80V DC 2A Max terminal load DC 13 1 on 4 5 NO Inductive load 24V DC 0 1A Max terminal load AC 1 1 on 4 6 NC Resistive load 240V AC 2A Max terminal load AC 15 1 on 4 6 NC Inductive load cosφ 0 4 240V AC 0 2A Max...

Page 90: ... Ambient temperature frame size D E and F Max 45 C Derating for high ambient temperature see section on special conditions Minimum ambient temperature during full scale operation 0 C Minimum ambient temperature at reduced performance 10 C Temperature during storage transport 25 65 70 C Maximum altitude above sea level 1000 m Derating for high altitude see section on special conditions EMC standard...

Page 91: ...ed to the frequency converter depends on magnetizing level In general the efficiency is just as good as with mains operation The efficiency of the motor depends on the type of motor In the range of 75 100 of the rated torque the efficiency of the motor is practically constant both when it is controlled by the frequency converter and when it runs directly on mains In small motors the influence from...

Page 92: ...omplies with IEC 60034 17 regarding Norm motors controlled by frequency converters Measured values from lab tests FC 300 P5K5T2 Cable length m Mains voltage V Rise time μsec Upeak kV du dt kV μsec 5 240 0 13 0 510 3 090 50 240 0 23 2 034 100 240 0 54 0 580 0 865 150 240 0 66 0 560 0 674 FC 300 P7K5T2 Cable length m Mains voltage V Rise time μsec Upeak kV du dt kV μsec 36 240 0 264 0 624 1 890 136 ...

Page 93: ...0 312 2 846 100 480 0 556 1 250 1 798 150 480 0 608 1 230 1 618 FC 300 P22KT4 Cable length m Mains voltage V Rise time μsec Upeak kV du dt kV μsec 15 480 0 288 3 083 100 480 0 492 1 230 2 000 150 480 0 468 1 190 2 034 FC 300 P30KT4 Cable length m Mains voltage Rise time μsec Upeak kV du dt kV μsec 5 480 0 368 1 270 2 853 50 480 0 536 1 260 1 978 100 480 0 680 1 240 1 426 150 480 0 712 1 200 1 334 ...

Page 94: ...34 1040 2447 250 800 kW 380 500V Cable length m Mains voltage V Rise time µs Peak voltage V du dt V µs 30 500 0 71 1165 1389 30 500 1 0 80 906 904 30 400 0 61 942 1233 30 4001 0 82 760 743 1 With Danfoss du dt filter 90 315 kW 525 690V Cable length m Mains voltage V Rise time µs Peak voltage V du dt V µs 30 690 0 38 1573 3309 30 6901 1 72 1329 640 30 575 0 23 1314 2750 30 575 2 0 72 1061 857 1 Wit...

Page 95: ...peration may be used An alternative is to reduce the load level of the motor by choosing a larger motor However the design of the frequency converter puts a limit to the motor size Variable Quadratic torque applications VT In VT applications such as centrifugal pumps and fans where the torque is proportional to the square of the speed and the power is proportional to the cube of the speed there is...

Page 96: ...fice i e FC 302PK75T5E20H1BGCXXXSXXXXA0BXCXXXXD0 The meaning of the characters in the string can be located in the pages containing the ordering numbers in this chapter In the example above a Profibus DP V1 and a 24V back up option is included in the drive From the Internet based Drive Configurator you can configure the right drive for the right application and generate the type code string The Dr...

Page 97: ... in by default Ordering type codemodel number frame sizes D and E Description Pos Possible choice Product group 1 3 301 FC 302 Drive series 4 6 302 FC 302 Power rating 8 10 37 560 kW Phases 11 Three phases T Mains voltage 11 12 T 5 380 500V AC T 7 525 690V AC Enclosure 13 15 E00 IP00 Chassis C00 IP00 Chassis w stainless steel back channel E0D IP00 Chassis D3 P37K P75K T7 C0D IP00 Chassis w stainle...

Page 98: ...ass A1 RFI BM 12 pulse RCD for TN TT Mains NAMUR Terminals Class A1 RFI Brake 18 B Brake IGBT mounted X No brake IGBT C Safe Stop with Pilz Relay D Safe Stop with Pilz Safety Relay Brake IGBT R Regeneration terminals M IEC Emergency stop pushbutton with Pilz safety relay 4 N IEC Emergency stop pushbutton with brake IGBT and brake terminals 4 P IEC Emergency stop pushbutton with regeneration termin...

Page 99: ... PTC Thermistor Card B4 MCB 114 VLT Sensor Input C0 E0 options 33 34 CX No option C4 MCO 305 Programmable Motion Controller BK MCB 101 General purpose I O in E0 BZ MCB 108 Safety PLC Interface in E0 C1 options A B in C Option Adaptor 35 X No option R MCB 113 Ext Relay Card Z MCA 140 Modbus RTU OEM option E MCF 106 A B in C Option Adaptor C option software E1 options 36 37 XX Standard controller 10...

Page 100: ... blocks for replacing spring loaded terminals 1 pc 10 pin 1 pc 6 pin and 1 pc 3 pin connectors 130B1116 USB Cable Extension for A5 B1 130B1155 USB Cable Extension for B2 C1 C2 130B1156 Footmount frame for flat pack resistors frame size A2 175U0085 Footmount frame for flat pack resistors frame size A3 175U0088 Footmount frame for 2 flat pack resistors frame size A2 175U0087 Footmount frame for 2 fl...

Page 101: ...ors FC 300 6 pole 10 pieces 6 pole spring loaded connectors 130B1071 Connectors FC 300 RS 485 10 pieces 3 pole spring loaded connectors for RS 485 130B1070 Connectors FC 300 3 pole 10 pieces 3 pole connectors for relay 01 130B1069 Connectors FC 302 3 pole 10 pieces 3 pole connectors for relay 02 130B1068 Connectors FC 300 Mains 10 pieces mains connectors IP20 21 130B1067 Connectors FC 300 Mains 10...

Page 102: ... E1 Frame 176F1851 Input Plates See Instr 175R5795 Loadshare D1 D3 Frame 176F8456 175R5637 D2 D4 Frame 176F8455 Top Entry Sub D or Shield Termination D3 D4 E2 Frames 176F1884 175R5964 IP00 to IP20 Kits D3 D4 Frames 176F1779 175R1108 E2 Frames 176F1884 USB Extension Kit D Frames 130B1155 177R0091 E Frames 130B1156 F Frames 176F1784 5 2 5 Ordering Numbers Brake Resistors 10 FC 301 Mains 200 240V T2 ...

Page 103: ...K0 3 31 5 37 35 0 43 1824 120 1 5 2 5 160 160 P3K7 3 7 22 5 29 6 25 0 8 1825 120 1 5 5 7 160 160 FC 301 FC 302 Mains 200 240V T2 10 Duty Cycle AutomationDrive FC 301 FC 302 Pm HO Rmin Rbr nom Rrec Pbr avg Order no Period Cable cross section2 Therm relay Max brake torque with Rrec T2 kW Ω Ω Ω kW 175Uxxxx s mm2 A P5K5 5 5 18 20 20 1 1826 120 1 5 7 1 158 160 P7K5 7 5 13 14 15 2 1827 120 1 5 11 153 16...

Page 104: ...0 50 150 150 P75K 75 6 6 5 7 6 3 15 0067 120 10 49 150 150 P75K 75 4 2 5 7 4 7 18 1959 300 16 62 150 150 P75K 75 4 2 5 7 4 7 29 0077 600 16 79 150 150 FC 302 Mains 380 500V T5 10 Duty Cycle FC 302 Pm HO Rmin Rbr nom Rrec Pbr avg Order no Period Cable cross section2 Therm relay Max brake torque with Rrec T5 kW Ω Ω Ω kW 175Uxxxx s mm2 A PK37 0 37 620 1360 620 0 065 1840 120 1 5 0 3 160 160 PK55 0 55...

Page 105: ... 3 x 1064 3 300 3 x 120 5 2184 150 150 P315 315 2 3 1 5 4 2 3 1 4 50 x 3 150 3 x 1064 3 300 3 x 120 5 2184 97 150 P315 315 2 3 1 5 4 2 3 1 4 50 x 3 150 3 x 1064 3 300 3 x 120 5 2184 150 150 P355 355 2 1 1 3 4 2 3 1 4 50 x 3 150 3 x 1064 3 300 3 x 120 5 2184 94 150 P355 355 2 1 1 3 4 2 3 1 4 50 x 3 150 3 x 1064 3 300 3 x 120 5 2184 150 150 P400 400 1 2 1 3 4 2 3 1 4 50 x 3 150 3 x 1064 3 300 3 x 12...

Page 106: ...P22K 22 22 5 27 6 25 3 5 1850 120 1 5 12 150 150 P30K 30 18 21 6 20 4 1851 120 1 5 14 150 150 P37K 37 13 5 17 3 15 4 8 1852 120 2 5 18 150 150 P45K 45 10 8 14 2 12 5 5 1853 120 2 5 21 150 150 P55K 55 8 8 11 6 9 8 15 2008 120 10 39 150 150 P75K 75 6 6 8 4 7 3 13 0069 120 10 42 150 150 P90K 90 4 7 7 4 7 18 1959 300 16 62 150 150 P110 110 4 7 5 8 4 7 18 1959 300 16 62 150 150 P132 132 4 2 4 8 4 7 18 ...

Page 107: ...A PK25 0 25 368 408 425 0 43 1941 120 1 5 1 154 160 PK37 0 37 248 276 310 0 80 1942 120 1 5 1 6 142 160 PK55 0 55 166 185 210 1 35 1943 120 1 5 2 5 141 160 PK75 0 75 121 135 145 0 26 1920 120 1 5 1 3 149 160 P1K1 1 1 81 91 4 90 0 43 1921 120 1 5 2 2 160 160 P1K5 1 5 58 5 66 2 65 0 80 1922 120 1 5 3 5 160 160 P2K2 2 2 40 2 44 6 50 1 00 1923 120 1 5 4 5 143 160 P3K0 3 29 1 32 4 35 1 35 1924 120 1 5 ...

Page 108: ...620 0 26 1940 120 1 5 0 6 139 160 P1K1 1 1 329 366 425 0 43 1941 120 1 5 1 138 160 P1K5 1 5 240 267 310 0 80 1942 120 1 5 1 6 138 160 P2K2 2 2 161 179 210 1 35 1943 120 1 5 2 5 137 160 P3K0 3 117 130 150 2 00 1944 120 1 5 3 7 139 160 P4K0 4 87 97 110 2 40 1945 120 1 5 4 7 140 160 P5K5 5 5 63 69 80 3 00 1946 120 1 5 6 1 139 160 P7K5 7 5 45 50 65 4 50 1947 120 1 5 8 3 124 160 P11K 11 34 9 38 8 40 5 ...

Page 109: ... 15 15 6 1952 120 10 32 150 150 P37K 37 12 13 12 19 1953 120 10 40 150 150 P45K 45 10 10 9 8 38 2007 120 16 62 150 150 P55K 55 7 9 7 3 38 0068 120 25 72 150 150 P55K 55 7 3 8 6 150 150 P75K 75 4 7 6 2 4 7 45 0066 120 25 87 150 150 P75K 75 4 7 6 2 150 150 P75K 75 4 7 6 2 150 150 P90K 90 3 8 5 2 7 6 2 3 8 38 x 2 75 2 x 0072 3 600 2 x 705 1404 150 150 P90K 90 3 8 5 2 150 150 P110 110 3 2 4 2 6 4 2 3 ...

Page 110: ...K 15 36 41 3 40 11 1948 120 1 5 11 160 160 P18K 18 5 27 33 2 30 18 1949 120 2 5 18 160 160 P22K 22 22 5 27 6 25 23 1950 120 4 23 150 150 P30K 30 18 21 6 20 25 1951 120 4 25 150 150 P37K 37 13 5 17 3 15 32 1952 120 10 32 150 150 P45K 45 10 8 14 2 12 40 1953 120 10 40 150 150 P55K 55 8 8 11 6 9 8 62 2007 120 16 62 150 150 P75K 75 6 6 8 4 7 3 72 0068 120 25 72 150 150 P90K 90 4 7 7 150 150 P110 110 4...

Page 111: ... must comply with national and local regulations on cable cross sections and ambient temperature Copper 60 75 C conductors are recommended 3 Order the specified amount of Brake Resistors e g 2 x 1062 2 pieces of 175U1062 See table header for the first four characters 175U or 130B 4 Rating for each thermistor relay using one thermistor relay per resistor 5 Parallel star connection see the Installat...

Page 112: ...20 100 or 210 200 20 or 37 1004 or 0987 PK75 0 75 130 154 150 100 or 150 200 14 or 27 1005 or 0989 P1K1 1 1 81 0 104 4 100 100 or 100 200 10 or 19 1006 or 0991 P1K5 1 5 58 5 75 7 72 200 14 0992 P2K2 2 2 45 0 51 0 50 200 10 0993 P3K0 3 31 5 37 0 35 200 or 72 200 7 or 14 0994 or 2 x 0992 P3K7 3 7 22 5 29 6 60 200 11 2 x 0996 FC 301 Mains 380 480V T4 FC 301 Pm HO Rmin Rbr nom Flatpack IP65 for horizo...

Page 113: ...1 or 0982 P1K1 1 1 425 453 430 100 or 430 200 10 or 20 1002 or 0983 P1K5 1 5 310 0 330 4 310 200 14 0984 P2K2 2 2 210 0 222 6 210 200 10 0987 P3K0 3 150 0 161 4 150 200 or 300 200 7 14 0989 or 2 x 0985 P4K0 4 110 120 240 200 10 2 x 0986 P5K5 5 5 80 86 160 200 8 2 x 0988 P7K5 7 5 65 62 130 200 6 2 x 0990 P11K 11 40 0 42 1 80 240 5 2 x 0090 P15K 15 30 0 30 5 72 240 4 2 x 0091 How to Order FC 300 Des...

Page 114: ...611 2X 175G6633 P355 694 400 175G6611 175G6688 175G6633 175G6691 P400 740 450 2X 175G6688 2X 175G6691 P450 Table 5 1 380 415V 50Hz IAHF N Typical Motor Used kW Danfoss AHF 005 Danfoss AHF 010 Frequency converter size 10 0 37 4 130B2540 130B2541 PK37 P4K0 19 5 5 7 5 130B2460 130B2472 P5K5 P7K5 26 11 130B2461 130B2473 P11K 35 15 18 5 130B2462 130B2474 P15K P18K 43 22 130B2463 130B2475 P22K 72 30 37 ...

Page 115: ...6652 175G6664 P110 217 160 175G6653 175G6665 P132 289 200 175G6654 175G6666 P160 324 250 175G6655 175G6667 P200 434 315 175G6653 175G6653 175G6665 175G6665 P250 506 355 175G6653 175G6654 175G6665 175G6666 P315 578 400 175G6654 175G6654 175G6666 175G6666 P355 648 500 175G6655 175G6655 175G66967 175G6667 P400 Table 5 4 500V 50 Hz Matching the frequency converter and filter is pre calculated based on...

Page 116: ...130B2441 130B2406 PK55 P1K1 P1K5 P1K1 P1K5 8 5 120 130B2443 130B2408 PK75 P1K5 P2K2 P3K0 P2K2 P3K0 10 5 120 130B2444 130B2409 P4K0 P4K0 17 5 120 130B2446 130B2411 P2K2 P4K0 P5K5 P7K5 P5K5 P7K5 24 4 100 130B2447 130B2412 P5K5 P11K P11K 38 4 100 130B2448 130B2413 P7K5 P15K P18K P15K P18K 48 4 100 130B2307 130B2281 P11K P22K P22K 62 3 100 130B2308 130B2282 P15K P30K P30K 75 3 100 130B2309 130B2283 P1...

Page 117: ... kHz Maximum output frequency Hz with Derating Danfoss IP20 Danfoss IP00 380 440V 441 500V 24 4 100 130B2396 130B2385 P11K P11K 45 4 100 130B2397 130B2386 P15K P22K P15K P22K 75 3 100 130B2398 130B2387 P30K P37K P30K P37K 110 3 100 130B2399 130B2388 P45K P55K P45K P55K 182 3 100 130B2400 130B2389 P75K P90K P75K P90K 280 3 100 130B2401 130B2390 P110 P132 P110 P132 400 3 100 130B2402 130B2391 P160 P...

Page 118: ...ed that the ambient temperature does not exceed the maximum temperature stated for the frequency converter and that the 24 hour average temperature is not exceeded Locate the maximum temperature and 24 hour average in the paragraph Derating for Ambient Temperature If the ambient temperature is in the range of 45 C 55 C derating of the frequency converter will become relevant see Derating for Ambie...

Page 119: ...55 66 IP21 55 66 IP21 55 66 IP20 IP20 IP21 55 66 IP21 55 66 IP20 IP20 C a b 130BA648 11 f e B A a d e b c a e f 130BA715 11 Accessory bags containing necessary brackets screws and connectors are included with the drives upon delivery Top and bottom mounting holes B4 C3 and C4 only All measurements in mm A5 in IP55 66 only Mechanical Installation F FC 300 Design Guide 118 MG 33 BD 02 VLT is a regis...

Page 120: ... mm 242 mm 242 mm 205 mm 230 mm 308 mm 370 mm 308 mm 370 mm Width of back plate with two C options B 150 mm 150 mm 190 mm 190 mm 242 mm 242 mm 242 mm 225 mm 230 mm 308 mm 370 mm 308 mm 370 mm Distance between mounting holes b 60 mm 70 mm 70 mm 110 mm 110 mm 171 mm 215 mm 210 mm 210 mm 140 mm 200 mm 272 mm 334 mm 270 mm 330 mm Depth Depth without option A B C 207 mm 205 mm 207 mm 205 mm 207 mm 175 ...

Page 121: ...rdance with the measurements given 2 You must provide screws suitable for the surface on which you want to mount the frequency converter Retighten all four screws 130BA219 10 A 130BA228 10 A 130BA392 10 IP66 Drive Base plate Fibre Washer A Mounting frame sizes A4 A5 B1 B2 C1 and C2 on a non solid back wall the drive must be provided with a back plate A due to insufficient cooling air over the heat...

Page 122: ...and be aware of any damage that might have occurred to the unit during transport In case damage has occurred contact immediately the shipping company to claim the damage 7 1 3 Transportation and Unpacking Before unpacking the frequency converter it is recommended that it is located as close as possible to the final installation site Remove the box and handle the frequency converter on the pallet a...

Page 123: ...izes F1 F4 during shipment The plinth is required to allow airflow to the drive to provide proper cooling The F frames should be positioned on top of the plinth in the final installation location The angle from the top of the drive to the lifting cable should be 60 C or greater In addition to the drawings above a spreader bar is an acceptable way to lift the F Frame Mechanical Installation FC 300 ...

Page 124: ... 16 4 380 15 0 225 8 9 225 8 9 225 0 8 9 225 0 8 9 369 0 14 5 849 33 4 1209 47 6 160 0 6 3 160 0 6 3 160 0 6 3 160 0 6 3 304 12 0 304 12 0 25 1 0 25 1 0 1154 45 4 1362 53 6 420 16 5 157 6 2 72 2 8 1547 60 9 1589 62 6 423 16 6 120 4 7 1535 60 4 184 5 7 3 977 38 5 Please note airflow directions Mechanical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 123 7 7 ...

Page 125: ...66 2 6 408 16 1 66 2 6 298 11 7 375 14 8 1046 41 2 120 4 7 696 27 4 160 6 3 1001 25 1 0 39 4 304 12 0 151 5 9 157 6 2 147 5 8 417 16 4 177 7 0 354 13 9 25 1 0 22 0 9 49 1 9 25 1 0 Ø 11 4 20 0 0 8 10 0 4 51 2 0 11 0 4 160 0 6 30 160 0 6 30 225 0 8 9 225 0 8 9 D3 D4 B A C 22 0 9 138BA442 10 Please note airflow directions Mechanical Installation FC 300 Design Guide 124 MG 33 BD 02 VLT is a registered...

Page 126: ...7 1 1 23 0 9 185 7 3 185 7 3 58 2 3 484 19 1 2X 13 0 5 25 1 0 56 2 2 6 5 185 7 3 1 0 F F 130BA444 10 SIDE CABLE ENTRY KNOCK OFF PLATE CABLE BASE BOTTOM CABLE ENTRY IP21 AND IP54 UL AND NEMA TYPE 1 AND 12 Ø 25 Please note airflow directions Mechanical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 125 7 7 ...

Page 127: ...2X13 2 5 23 0 52 0 6 2 19 5 10 6 21 2 60 9 5 5 12 0 7 3 7 3 0 5 1 5 120 4 7 25 1 0 59 1 41 1 6 3 8 9 225 8 9 1 0 25 1 0 0 9 27 1 0 13 0 5 E2 D E D E IP00 CHASSIS Please note airflow directions Mechanical Installation FC 300 Design Guide 126 MG 33 BD 02 VLT is a registered Danfoss trademark 7 7 ...

Page 128: ... 87 1499 2 59 02 1400 0 55 12 ø29 0 1 14 225 0 8 85 607 0 23 9 225 0 8 85 1 130BB029 10 2280 89 7 2205 86 8 1497 58 9 1997 78 6 ø29 1 1 607 23 9 1 Minimum clearance from ceiling Mechanical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 127 7 7 ...

Page 129: ...9 0 Ø29 1 1 1804 71 0 2206 86 9 606 23 8 130BB028 10 1 1 130BB030 10 2280 89 7 2205 86 8 1497 58 9 2401 94 5 Ø29 1 1 225 0 8 85 604 23 8 1 Minimum clearance from ceiling Mechanical Installation FC 300 Design Guide 128 MG 33 BD 02 VLT is a registered Danfoss trademark 7 7 ...

Page 130: ...kg 138 kg Mechanical dimensions frame sizes E and F Frame size E1 E2 F1 F2 F3 F4 250 400kW 380 500V 355 560kW 525 690V 250 400kW 380 500V 355 560kW 525 690V 450 630kW 380 500V 630 800kW 525 690V 710 800kW 380 500V 900 1200kW 525 690V 450 630kW 380 500V 630 800kW 525 690V 710 800kW 380 500V 900 1200kW 525 690V IP NEMA 21 54 Type 12 00 Chassis 21 54 Type 12 21 54 Type 12 21 54 Type 12 21 54 Type 12 ...

Page 131: ...NEMA 12 1400 m3 Hr 824 CFM 618 CFM 1050 m3 Hr 1160 CFM 1970 m3 Hr 2280 2205 1497 130BB568 10 1400 607 IP 21 NEMA 1 IP 54 NEMA 12 2100 m3 Hr 1236 CFM 927 CFM 1575 m3 Hr 1160 CFM 1970 m3 Hr 2280 2205 1497 All dimensions in mm Mechanical Installation FC 300 Design Guide 130 MG 33 BD 02 VLT is a registered Danfoss trademark 7 7 ...

Page 132: ...48 CFM 1236 CFM 2100 m3 Hr 2320 CFM 3940 m3 Hr 2280 2205 1497 130BB570 10 2400 607 IP 21 NEMA 1 IP 54 NEMA 12 4200 m3 Hr 2472 CFM 1854 CFM 3150 m3 Hr 2320 CFM 3940 m3 Hr 2280 2205 1497 All dimensions in mm Mechanical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 131 7 7 ...

Page 133: ...72 CFM 1854 CFM 3150 m3 Hr 2900 CFM 4925 m3 Hr 2280 2205 1497 130BB572 10 2800 607 IP 21 NEMA 1 IP 54 NEMA 12 4200 m3 Hr 2472 CFM 1854 CFM 3150 m3 Hr 2900 CFM 4925 m3 Hr 2280 2205 1497 All dimensions in mm Mechanical Installation FC 300 Design Guide 132 MG 33 BD 02 VLT is a registered Danfoss trademark 7 7 ...

Page 134: ...ds 7 2 1 Tools Needed To perform the mechanical installation the following tools are needed Drill with 10 or 12 mm drill Tape measure Wrench with relevant metric sockets 7 17 mm Extensions to wrench Sheet metal punch for conduits or cable glands in IP 21 Nema 1 and IP 54 units Lifting bar to lift the unit rod or tube max Ø 25 mm 1 inch able to lift minimum 400 kg 880 lbs Crane or other lifting aid...

Page 135: ...4 776 30 6 130BB531 10 Illustration 7 11 Space in front of IP21 IP54 enclosure type frame size F8 130BB003 13 578 22 8 776 30 6 Illustration 7 12 Space in front of IP21 IP54 enclosure type frame size F9 776 30 6 776 30 6 130BB574 10 Illustration 7 13 Space in front of IP21 IP54 enclosure type frame size F10 776 30 6 2x 130BB575 10 Illustration 7 14 Space in front of IP21 IP54 enclosure type frame ...

Page 136: ... T2 97 U T1 96 R 82 R 81 DC 89 DC 88 T L3 93 S L2 92 Illustration 7 17 Position of power connections frame size D3 and D4 R L1 S L2 U T1 96 V T2 97 W T398 T L3 91 81 82 93 92 DC DC R R 0 0 U T S R 0 0 176FA239 10 0 0 V Illustration 7 18 Position of power connections with disconnect switch frame size D1 and D2 Mechanical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trade...

Page 137: ...00 11 8 300 11 8 293 11 5 293 11 5 G 222 8 7 226 8 9 215 8 4 218 8 6 H 139 5 4 142 5 6 131 5 2 135 5 3 I 55 2 2 59 2 3 48 1 9 51 2 0 J 354 13 9 361 14 2 347 13 6 354 13 9 K 284 11 2 277 10 9 277 10 9 270 10 6 L 334 13 1 334 13 1 326 12 8 326 12 8 M 250 9 8 250 9 8 243 9 6 243 9 6 N 167 6 6 167 6 6 159 6 3 159 6 3 O 261 10 3 260 10 3 261 10 3 261 10 3 P 170 6 7 169 6 7 170 6 7 170 6 7 Q 120 4 7 120...

Page 138: ...cess 176FA278 10 0 0 0 0 0 0 600 23 6 525 20 7 412 16 2 300 11 8 188 7 4 75 3 0 B 492 19 4 323 12 7 195 7 7 0 0 0 155 6 1 193 7 6 280 11 0 371 14 6 409 16 1 Illustration 7 19 IP21 NEMA Type 1 and IP54 NEMA Type 12 enclosure power connection positions Mechanical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 137 7 7 ...

Page 139: ...0 0 0 453 17 8 B A A A A R 81 9 19 Nm 14 FTa Illustration 7 20 IP21 NEMA type 1 and IP54 NEMA type 12 enclosure power connection positions detail B Mechanical Installation FC 300 Design Guide 138 MG 33 BD 02 VLT is a registered Danfoss trademark 7 7 ...

Page 140: ...and IP54 NEMA type 12 enclosure power connection position of disconnect switch Frame size Unit type Dimension for disconnect terminal E1 IP54 IP21 UL AND NEMA1 NEMA12 250 315 kW 400V AND 355 450 500 630 KW 690V 381 15 0 253 9 9 253 9 9 431 17 0 562 22 1 N A 315 355 400 450 kW 400V 371 14 6 371 14 6 341 13 4 431 17 0 431 17 0 455 17 9 Mechanical Installation FC 300 Design Guide MG 33 BD 02 VLT is a...

Page 141: ...7 6 154 6 1 17 0 7 A R L1 91 9 S L2 92 U T1 96 V T2 97 T L3 93 W T3 98 FASTENER TORQUE M8 9 6 Nm 7 FT LB FASTENER TORQUE M8 9 6 Nm 7 FT LB Illustration 7 22 IP00 enclosure power connection positions 176FA282 10 0 0 0 47 1 9 83 3 3 131 5 2 167 6 6 0 0 0 147 5 8 A A A A 019Nm 14 F 9 A R 81 Illustration 7 23 IP00 enclosure power connection positions Mechanical Installation FC 300 Design Guide 140 MG ...

Page 142: ... to relevant termination point in the frequency converter 104 4 1 35 1 4 10 0 4 0 0 0 0 0 0 40 1 6 78 3 1 0 0 0 26 1 0 26 1 0 176FA271 10 B B B B A A Illustration 7 25 Terminal in details NOTE Power connections can be made to positions A or B Frame size Unit type Dimension for disconnect terminal E2 IPOO CHASSIS A B C D E F 250 315kW 400V AND 355 450 500 630KW 690V 381 15 0 245 9 6 334 13 1 423 16...

Page 143: ...53 1 10 0 0 0 0 0 339 4 13 4 287 4 11 3 0 0 339 4 13 4 308 3 12 1 465 6 18 3 465 6 18 3 198 1 7 8 234 1 9 2 282 1 11 1 318 1 12 5 551 0 21 7 587 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5 180 3 7 1 129 1 5 1 130BA849 10 2 2 1 3 3 3 Illustration 7 26 Terminal locations Inverter Cabinet F1 and F3 front left and right side view The gland plate is 42mm below 0 ...

Page 144: ... 8 63 512 3 20 17 587 3 23 12 880 3 34 66 955 3 37 61 1 2 3 2 3 130BA850 10 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 Illustration 7 28 Terminal locations Inverter Cabinet F2 and F4 front left and right side view The gland plate is 42mm below 0 level 1 Earth ground...

Page 145: ...2 CH22 CH22 CH22 CTI25MB CTI25MB AUX AUX AUX AUX AUX Illustration 7 30 Terminal locations Rectifier Left side front and right side view The gland plate is 42mm below 0 level 1 Loadshare Terminal 2 Earth ground bar 3 Loadshare Terminal Terminal locations Options Cabinet F3 and F4 1 0 0 0 00 76 4 3 01 128 4 5 05 119 0 4 69 171 0 6 73 294 11 60 344 0 13 54 3639 14 33 438 9 17 28 75 3 2 96 150 3 5 92 ...

Page 146: ... 54 1 2 3 4 5 130BA852 11 Illustration 7 32 Terminal locations Options Cabinet with circuit breaker molded case switch Left side front and right side view The gland plate is 42mm below 0 level 1 Earth ground bar Power size 2 3 4 5 450kW 480V 630 710kW 690V 34 9 86 9 122 2 174 2 500 800kW 480V 800 1000kW 690V 46 3 98 3 119 0 171 0 Table 7 2 Dimension for terminal Mechanical Installation FC 300 Desi...

Page 147: ...ter and Rectifier Frame size F8 and F9 1 239 6 9 43 0 0 0 00 0 0 0 00 160 0 6 30 56 6 2 23 39 8 1 57 91 8 3 61 174 1 6 85 226 1 8 90 130BB534 10 R2 L12 R1 L11 91 1 91 S2 L22 S1 L21 92 1 T2 L32 93 1 92 T1 L31 93 U T1 96 V T2 97 W T3 98 0 0 0 00 57 6 2 27 74 0 2 91 100 4 3 95 139 4 5 49 172 6 6 80 189 0 7 44 199 4 7 85 287 6 11 32 304 0 11 97 407 3 16 04 464 4 18 28 522 3 20 56 524 4 20 65 629 7 24 ...

Page 148: ...2 1 11 1 318 1 12 5 551 0 21 7 587 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5 180 3 7 1 129 1 5 1 130BA849 10 2 2 1 3 3 3 Illustration 7 34 Terminal locations Inverter Cabinet front left and right side view The gland plate is 42mm below 0 level 1 Earth ground bar 2 Motor terminals 3 Brake terminals Mechanical Installation FC 300 Design Guide MG 33 BD 02 VLT...

Page 149: ... 93 694 7 27 35 939 4 36 98 975 4 38 40 1023 4 40 29 1059 4 41 71 144 3 5 68 219 3 8 63 512 3 20 17 587 3 23 12 880 3 34 66 955 3 37 61 1 2 3 2 3 130BA850 10 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 Illustration 7 35 Terminal locations Inverter Cabinet front left ...

Page 150: ...5 629 7 24 79 637 3 25 09 Illustration 7 36 Terminal locations Rectifier Left side front and right side view The gland plate is 42mm below 0 level 1 Loadshare Terminal 2 Earth ground bar 3 Loadshare Terminal Terminal locations Options Cabinet Frame Size F9 336 4 291 2 142 0 92 0 0 0 73 0 128 5 129 3 184 0 218 3 249 0 314 0 307 3 369 5 448 0 493 0 425 0 244 4 151 3 386 7 443 8 628 8 830 3 887 4 0 1...

Page 151: ...8 1 112 0 138 9 172 0 180 7 232 0 231 5 273 3 324 1 338 9 387 8 437 0 438 6 480 4 497 0 531 2 557 0 573 0 602 3 625 8 130BB757 10 Illustration 7 38 Terminal locations Options Cabinet Left side front and right side view Mechanical Installation FC 300 Design Guide 150 MG 33 BD 02 VLT is a registered Danfoss trademark 7 7 ...

Page 152: ...turers offer software for performing the calculations i e Rittal Therm software If the VLT is the only heat generating component in the enclosure the minimum airflow required at an ambient temperature of 45 C for the D3 and D4 drives is 391 m3 h 230 cfm The minimum airflow required at an ambient temperature of 45 C for the E2 drive is 782 m3 h 460 cfm Airflow The necessary airflow over the heat si...

Page 153: ... 20 10 0 Drive Derating 0 25 50 75 100 125 150 175 225 130BB190 10 200 Pressure Change Illustration 7 42 F1 F2 F3 F4 frame Derating vs Pressure Change Drive air flow 580 cfm 985 m3 h 7 2 8 Installation on the Wall IP21 NEMA 1 and IP54 NEMA 12 Units This only applies to frame sizes D1 and D2 It must be considered where to install the unit Take the relevant points into consideration before you selec...

Page 154: ...tallation of Gland Plate 2 1 176FA289 11 98 6 62 5 130 0 35 202 8 350 Illustration 7 45 Frame Sizes D1 D2 2 1 176FA289 11 98 6 62 5 130 0 35 202 8 350 Illustration 7 46 Frame Size E1 F1 F4 Cable entries viewed from the bottom of the frequency converter 1 Place conduits in marked areas 1 130BA837 12 1328 8 52 315 595 8 23 457 533 0 20 984 36 2 1 425 281 8 11 096 535 0 21 063 216 5 8 524 37 7 1 485 ...

Page 155: ...281 8 11 096 36 2 1 425 1191 8 46 921 Illustration 7 50 Frame Size F4 7 2 10 Gland Conduit Entry 12 Pulse IP21 NEMA 1 and IP54 NEMA12 Frame size F8 130BB533 10 733 0 28 858 258 5 10 177 199 5 7 854 1 593 0 23 326 70 0 2 756 535 0 21 063 35 5 1 36 5 1 437 Frame size F9 37 2 1 47 36 5 1 44 673 0 26 50 593 0 23 35 37 2 1 47 535 0 21 06 533 0 20 98 603 0 23 74 1336 0 52 60 258 5 10 18 199 5 7 85 460 0...

Page 156: ...0 76 258 5 10 177 199 5 7 854 994 3 39 146 857 7 33 768 593 0 23 346 1 130BB696 10 Frame size F13 70 0 2 756 535 0 21 0631 37 2 1 466 36 5 1 437 733 0 28 858 800 0 31 496 258 5 10 177 199 5 7 854 994 3 39 146 870 7 34 252 593 0 23 346 593 0 23 346 1 130BB697 10 1657 7 65 2641 1533 0 60 354 1600 0 62 992 2733 0 107 598 F8 F13 Cable entries viewed from the bottom of the frequency converter 1 Place c...

Page 157: ... before the frequency converter is placed on the pedestal 7 2 11 IP21 Drip Shield Installation Frame size D1 and D2 To comply with the IP21 rating a separate drip shield is to be installed as explained below Remove the two front screws Insert the drip shield and replace screws Torque the screws to 5 6 Nm 50 in lbs 176FA285 10 Illustration 7 52 Drip shield installation Mechanical Installation FC 30...

Page 158: ... kW 0 37 4 kW A5 3 3 7 kW 5 5 7 5 kW B1 5 5 7 5 kW 11 15 kW Mains Brake resistor load sharing Motor cables 1 8 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm B2 11 kW 18 5 22 kW 11 22 kW Mains Brake resistor load sharing cables 4 5 Nm Motor cables 4 5 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm B3 5 5 7 5 kW 11 15 kW Mains Brake resistor load sharing Motor cables 1 8 Nm Relay 0 5 0 6 Nm Earth 2 3 Nm B4 11 15 kW 18 5 30 kW...

Page 159: ...3 from the accessory bag onto the terminals labelled MAINS at the bottom of the frequency converter 4 Attach mains wires to the mains plug connector 5 Support the cable with the supporting enclosed brackets NOTE Check that mains voltage corresponds to the mains voltage of the name plate CAUTION IT Mains Do not connect 400V frequency converters with RFI filters to mains supplies with a voltage betw...

Page 160: ...ze A4 A5 the PE must be mounted on the left side of the drive 130BT332 10 Illustration 8 1 Mains connection frame sizes B1 and B2 IP 21 NEMA Type 1 and IP 55 66 NEMA Type 12 130BA725 10 Illustration 8 2 Mains connection size B3 IP20 L1 91 L2 92 L3 93 L1 91 L2 92 L3 93 U 96 V 97 W 98 DC 88 DC 89 R 81 R 82 130BA714 10 95 99 Illustration 8 3 Mains connection size B4 IP20 Electrical Installation FC 30...

Page 161: ...r cable cross section and length Screening of cables Avoid installation with twisted screen ends pigtails They spoil the screening effect at higher frequencies If it is necessary to break the screen to install a motor isolator or motor contactor the screen must be continued at the lowest possible HF impedance Connect the motor cable screen to both the decoupling plate of the frequency converter an...

Page 162: ...the frequency converter with screws and washers from the accessory bag 2 Attach motor cable to terminals 96 U 97 V 98 W 3 Connect to earth connection terminal 99 on decoupling plate with screws from the accessory bag 4 Insert plug connectors 96 U 97 V 98 W up to 7 5 kW and motor cable to terminals labelled MOTOR 5 Fasten screened cable to decoupling plate with screws and washers from the accessory...

Page 163: ... B2 IP21 NEMA Type 1 IP55 NEMA Type 12 and IP66 NEMA Type 4X 130BA726 10 Illustration 8 10 Motor connection for size B3 U 96 V 97 W 98 U 96 V 97 W 98 L1 91 L2 92 L3 93 DC 88 DC 89 R 81 R 82 130BA721 10 99 Illustration 8 11 Motor connection for frame size B4 Electrical Installation FC 300 Design Guide 162 MG 33 BD 02 VLT is a registered Danfoss trademark 8 8 ...

Page 164: ...0 of mains voltage 3 wires out of motor U1 V1 W1 PE1 Delta connected W2 U2 V2 6 wires out of motor U1 V1 W1 PE1 Star connected U2 V2 W2 U2 V2 and W2 to be interconnected separately 1 Protected Earth Connection U V W 175ZA114 10 V U W 96 97 98 96 97 98 In motors without phase insulation paper or other insulation reinforcement suitable for operation with voltage supply such as a frequency converter ...

Page 165: ...earest metric UL in mm 1 Mains 3 4 28 4 M25 2 Motor 3 4 28 4 M25 3 Brake Load Sharing 3 4 28 4 M25 4 Control Cable 1 2 22 5 M20 5 Control Cable 1 2 22 5 M20 6 Control Cable 1 2 22 5 M20 1 Tolerance 0 2 mm 5 3 2 4 1 130BB663 10 Illustration 8 16 A4 IP55 Hole Number and recommended use Dimensions1 Nearest metric UL in mm 1 Mains 3 4 28 4 M25 2 Motor 3 4 28 4 M25 3 Brake Load Sharing 3 4 28 4 M25 4 C...

Page 166: ...le M25 6 Control Cable M25 1 Knock out hole 1 4 5 3 2 130BB659 10 Illustration 8 20 B1 IP21 Hole Number and recommended use Dimensions1 Nearest metric UL in mm 1 Mains 1 34 7 M32 2 Motor 1 34 7 M32 3 Brake Load Sharing 1 34 7 M32 4 Control Cable 1 34 7 M32 5 Control Cable 1 2 22 5 M20 1 Tolerance 0 2 mm 5 4 3 6 2 1 130BB667 10 Illustration 8 21 B1 IP55 Hole Number and recommended use Dimensions1 N...

Page 167: ...le 3 4 28 4 M25 5 Control Cable 1 2 22 5 M20 1 Tolerance 0 2 mm 4 3 5 2 1 130BB668 10 Illustration 8 24 B2 IP55 Hole Number and recommended use Dimensions1 Nearest metric UL in mm 1 Mains 1 1 4 44 2 M40 2 Motor 1 1 4 44 2 M40 3 Brake Load Sharing 1 34 7 M32 4 Control Cable 3 4 28 4 M25 5 Control Cable2 1 2 22 5 M20 1 Tolerance 0 2 mm 2 Knock out hole 4 3 2 5 1 130BB670 10 Illustration 8 25 B2 IP55...

Page 168: ...sions1 Nearest metric UL in mm 1 Mains 2 63 3 M63 2 Motor 2 63 3 M63 3 Brake Load Sharing 1 1 2 50 2 M50 4 Control Cable 3 4 28 4 M25 5 Control Cable 1 2 22 5 M20 1 Tolerance 0 2 mm 5 3 2 6 4 1 130BB662 10 Illustration 8 28 C2 IP21 Hole Number and recommended use Dimensions1 Nearest metric UL in mm 1 Mains 2 63 3 M63 2 Motor 2 63 3 M63 3 Brake Load Sharing 1 1 2 50 2 M50 4 Control Cable 3 4 28 4 M...

Page 169: ...elay2 Relay1 35 36 3 1 1 130BA215 10 RELAY 1 RELAY 2 9 9 6 0 3 0 2 0 1 9 0 0 5 0 4 Terminals for relay connection Frame sizes A1 A2 and A3 Terminals for relay connection Frame sizes A5 B1 and B2 130BA391 12 RELAY 1 RELAY 2 06 05 04 03 02 01 DC Terminals for relay connection Frame sizes C1 and C2 Electrical Installation FC 300 Design Guide 168 MG 33 BD 02 VLT is a registered Danfoss trademark 8 8 ...

Page 170: ...ing of cable cross section must be done in accordance with the current ratings and local legislation See the Specifications section for details For protection of the frequency converter the recommended fuses must be used or the unit must be with built in fuses Recommended fuses can be seen in the tables of the fuse section Always ensure that proper fusing is made according to local regulation The ...

Page 171: ... frequency must be set according to the instruction in 14 01 Switching Frequency Term no 96 97 98 99 U V W PE1 Motor voltage 0 100 of mains voltage 3 wires out of motor U1 V1 W1 PE1 Delta connected W2 U2 V2 6 wires out of motor U1 V1 W1 PE1 Star connected U2 V2 W2 U2 V2 and W2 to be interconnected separately 1 Protected Earth Connection CAUTION In motors without phase insulation paper or other ins...

Page 172: ...ST ENER TOR QUE M10 19 NM 7 FT L B FAST ENER TORQUE DV 88 R 81 R 82 U T1 96 V T2 97 W T3 98 DC 89 M8 9 6 NM 7 FT LB M8 9 6 NM 7 FT LB Illustration 8 31 Compact IP21 NEMA 1 and IP54 NEMA 12 with disconnect fuse and RFI filter frame size D2 1 AUX Relay 5 Brake 01 02 03 R R 04 05 06 81 82 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L...

Page 173: ... L2 92 T L3 93 Illustration 8 33 Compact IP00 Chassis with disconnect fuse and RFI filter frame size D4 1 AUX Relay 5 Brake 01 02 03 R R 04 05 06 81 82 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8 Fan Fuse see fuse tables for part number L1 L2 L3 9 Mains ground 4 Load sharing 10 Motor DC DC U V W 88 89 96 97 98 ...

Page 174: ...A455 10 M10 19 NM 14 FT LB T297 W T398 EARTH TERMINALS Illustration 8 35 Position of earth terminals IP21 NEMA type 1 and IP54 NEMA type 12 NOTE D2 and D4 shown as examples D1 and D3 are equivalent Electrical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 173 8 8 ...

Page 175: ...e size E2 1 AUX Relay 5 Load sharing 01 02 03 DC DC 04 05 06 88 89 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 Fan Fuse see fuse tables for part number 3 Line 8 AUX Fan R S T 100 101 102 103 91 92 93 L1 L2 L1 L2 L1 L2 L3 9 Mains ground 4 Brake 10 Motor R R U V W 81 82 96 97 98 T1 T2 T3 Electrical Installation FC 300 Design Guide 174 MG 33 BD 02 VLT is a registered Danfo...

Page 176: ... MM89 6Nm 7FT LB ASTENERTORQUE M1019Nm 14FT LB S L292 T L393 R L191 W T3 98 Illustration 8 38 Position of earth terminals IP00 frame sizes E Electrical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 175 8 8 ...

Page 177: ... 106 104 105 6 Control Transformer Fuses 2 or 4 pieces See fuse tables for part numbers 2 Manual Motor Starters 7 SMPS Fuse See fuse tables for part numbers 3 30 A Fuse Protected Power Terminals 8 Manual Motor Controller fuses 3 or 6 pieces See fuse tables for part numbers 4 Line 9 Line Fuses F1 and F2 frame 3 pieces See fuse tables for part numbers R S T 10 30 Amp Fuse Protected Power fuses L1 L2...

Page 178: ... V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2 5 Brake R R 81 82 Electrical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 177 8 8 ...

Page 179: ...ter Cabinet frame size F2 and F4 1 External Temperature Monitoring 6 Motor 2 AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2 5 Brake R R 81 82 Electrical Installation FC 300 Design Guide 178 MG 33 BD 02 VLT is a r...

Page 180: ...e fuse tables for part numbers 3 Mains 5 Line Fuses F3 and F4 3 pieces R S T See fuse tables for part numbers 91 92 93 6 Contactor Relay Coil 230 VAC N C and N O Aux Contacts customer supplied L1 L2 L3 7 Circuit Breaker Shunt Trip Control Terminals 230 VAC or 230 VDC Electrical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 179 8 8 ...

Page 181: ... be used or the unit must be with built in fuses Recommended fuses can be seen in the tables of the fuse section Always ensure that proper fusing is made according to local regulation The mains connection is fitted to the mains switch if this is included 6 Phase power input 130BB693 10 91 1 L1 1 92 1 L2 1 93 1 L3 1 91 2 92 2 93 2 95 PE L2 2 L1 2 L3 2 NOTE The motor cable must be screened armoured ...

Page 182: ...on2 3 4 C 12 Pulse Connection3 5 Notes 1 Parallel connection shown A single three phase cable may be used with sufficient carrying capability Shorting busbars must be installed 2 6 pulse connection eliminates the harmonics reduction benefits of the 12 pulse rectifier 3 Suitable for IT and TN mains connection 4 In the unlikely event that one of the 6 pulse modular rectifiers becomes inoperable it i...

Page 183: ...hort as possible to reduce the noise level and leakage currents Switching frequency When frequency converters are used together with Sine wave filters to reduce the acoustic noise from a motor the switching frequency must be set according to the instruction in 14 01 Switching Frequency Term no 96 97 98 99 U V W PE1 Motor voltage 0 100 of mains voltage 3 wires out of motor U1 V1 W1 PE1 Delta connec...

Page 184: ... Terminals U V W 3 Line Fuses T1 T2 T3 R1 S1 T1 96 97 98 L1 1 L2 1 L3 1 6 Brake Terminals 91 1 92 1 93 1 R R 4 Line Fuses 81 82 R2 S2 T2 7 Inverter Module L2 1 L2 2 L3 2 8 SCR Enable Disable 91 2 92 2 93 2 9 Relay 1 Relay 2 01 02 03 04 05 06 10 Auxillary Fan 104 106 Electrical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 183 8 8 ...

Page 185: ...ine 2 AUX Fan R1 S1 T1 R2 S2 T2 100 101 102 103 L1 1 L2 1 L3 1 L1 2 L2 2 L3 2 L1 L2 L1 L2 5 DC Bus Connections for common DC Bus 3 Line Fuses F10 F12 6 Pieces DC DC 6 DC Bus Connections for common DC Bus DC DC Electrical Installation FC 300 Design Guide 184 MG 33 BD 02 VLT is a registered Danfoss trademark 8 8 ...

Page 186: ...U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2 5 Brake R R 81 82 Electrical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 185 8 8 ...

Page 187: ...er Cabinet frame size F12 and F13 1 External Temperature Monitoring 6 Motor 2 AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2 5 Brake R R 81 82 Electrical Installation FC 300 Design Guide 186 MG 33 BD 02 VLT is a ...

Page 188: ...y Coil Fuse with Pilz Relay 2 RCD or IRM Terminal See fuse tables for part numbers 3 Mains 6 phase 5 Line Fuses 6 pieces R1 S1 T1 R2 S2 T2 See fuse tables for part numbers 91 1 92 1 93 1 91 2 92 2 93 2 6 2 x 3 phase manual disconnect L1 1 L2 1 L3 1 L1 2 L2 2 L3 2 Electrical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 187 8 8 ...

Page 189: ...Relay 2 RCD or IRM Terminal See fuse tables for part numbers 3 Mains 6 phase 5 Line Fuses 6 pieces R1 S1 T1 R2 S2 T2 See fuse tables for part numbers 91 1 92 1 93 1 91 2 92 2 93 2 6 2 x 3 phase manual disconnect L1 1 L2 1 L3 1 L1 2 L2 2 L3 2 Electrical Installation FC 300 Design Guide 188 MG 33 BD 02 VLT is a registered Danfoss trademark 8 8 ...

Page 190: ...ed The connection is made on the power card Terminal No Function 100 101 102 103 Auxiliary supply S T Internal supply S T The connector located on the power card provides the connection of line voltage for the cooling fans The fans are connected from factory to be supplied form a common AC line jumpers between 100 102 and 101 103 If external supply is needed the jumpers are removed and the supply ...

Page 191: ...s mentioned below to protect service personnel and property in case of component break down in the frequency converter 8 3 1 Recommendations WARNING In case of malfunction not following the recommendation may result in personnel risk and damage to the frequency converter and other equipment The following tables list the recommended rated current Recommended fuses are of the type gG for small to me...

Page 192: ... 25 1 5 gG 16 2 2 gG 25 PKZM0 25 25 A3 3 0 3 7 gG 16 3 gG 20 3 7 gG 32 PKZM0 25 25 B3 5 5 gG 25 gG 63 PKZM4 50 50 B4 7 5 15 gG 32 7 5 gG 50 11 gG 63 15 gG 125 NZMB1 A100 100 C3 18 5 22 gG 80 18 5 aR 125 22 gG 150 18 5 aR 160 22 NZMB2 A200 150 C4 30 37 aR 160 30 aR 200 37 aR 200 30 aR 250 37 NZMB2 A250 250 A4 0 25 2 2 gG 10 0 25 1 5 gG 16 2 2 gG 32 PKZM0 25 25 A5 0 25 3 7 gG 10 0 25 1 5 gG 16 2 2 3...

Page 193: ...PKZM0 25 25 A5 0 37 7 5 gG 10 0 37 3 gG 16 4 7 5 gG 32 PKZM0 25 25 B1 11 15 gG 40 gG 80 PKZM4 63 63 B2 18 5 22 gG 50 18 5 gG 63 22 gG 100 NZMB1 A100 100 C1 30 45 gG 80 30 gG 100 37 gG 160 45 gG 160 NZMB2 A200 160 C2 55 75 aR 200 55 aR 250 75 aR 250 NZMB2 A250 250 D 90 200 gG 300 90 gG 350 110 gG 400 132 gG 500 160 gG 630 200 gG 300 90 gG 350 110 gG 400 132 gG 500 160 gG 630 200 E 250 400 aR 700 25...

Page 194: ... 250 NZMB2 A250 250 Table 8 4 525 600V Frame Sizes A B and C Enclosure FC 300 Power Recommended fuse size Recommended Max fuse Recommended circuit breaker Max trip level Size kW Moeller A B2 11 15 18 22 gG 25 11 gG 32 15 gG 32 18 gG 40 22 gG 63 C2 30 37 45 55 75 gG 63 30 gG 63 37 gG 80 45 gG 100 55 gG 125 75 gG 80 30 gG 100 37 gG 125 45 gG 160 55 75 D 37 315 gG 125 37 gG 160 45 gG 200 55 75 aR 250...

Page 195: ...30 KTK R 30 LP CC 30 5 5 KTN R 50 KS 50 JJN 50 7 5 KTN R 60 JKS 60 JJN 60 11 KTN R 80 JKS 80 JJN 80 15 18 5 KTN R 125 JKS 125 JJN 125 22 KTN R 150 JKS 150 JJN 150 30 KTN R 200 JKS 200 JJN 200 37 KTN R 250 JKS 250 JJN 250 Table 8 6 200 240V Frame Sizes A B and C Recommended max fuse FC 300 Power SIBA Littel fuse Ferraz Shawmut Ferraz Shawmut kW Type RK1 Type RK1 Type CC Type RK13 0 25 0 37 5017906 ...

Page 196: ...RRAZ SHAWMUT may substitute A25X for 240V frequency converters Recommended max fuse FC 300 Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann kW Type RK1 Type J Type T Type CC Type CC Type CC 0 37 1 1 KTS R 6 JKS 6 JJS 6 FNQ R 6 KTK R 6 LP CC 6 1 5 2 2 KTS R 10 JKS 10 JJS 10 FNQ R 10 KTK R 10 LP CC 10 3 KTS R 15 JKS 15 JJS 15 FNQ R 15 KTK R 15 LP CC 15 4 KTS R 20 JKS 20 JJS 20 FNQ R 20 KTK R 20...

Page 197: ...25 R 45 2028220 160 KLS R 150 A6K 150 R 55 2028220 200 KLS R 200 A6K 200 R 75 2028220 250 KLS R 250 A6K 250 R Table 8 10 380 500V Frame Sizes A B and C Recommended max fuse FC 302 Bussmann Ferraz Shawmut Ferraz Shawmut Littel fuse kW JFHR2 J JFHR21 JFHR2 0 37 1 1 FWH 6 HSJ 6 1 5 2 2 FWH 10 HSJ 10 3 FWH 15 HSJ 15 4 FWH 20 HSJ 20 5 5 FWH 25 HSJ 25 7 5 FWH 30 HSJ 30 11 FWH 40 HSJ 40 15 FWH 50 HSJ 50 ...

Page 198: ...z Shawmut Ferraz Shawmut kW Type RK1 Type RK1 Type RK1 J 0 75 1 1 5017906 005 KLS R 005 A6K 5 R HSJ 6 1 5 2 2 5017906 010 KLS R 010 A6K 10 R HSJ 10 3 5017906 016 KLS R 015 A6K 15 R HSJ 15 4 5017906 020 KLS R 020 A6K 20 R HSJ 20 5 5 5017906 025 KLS R 025 A6K 25 R HSJ 25 7 5 5017906 030 KLS R 030 A6K 30 R HSJ 30 11 5014006 040 KLS R 035 A6K 35 R HSJ 35 15 5014006 050 KLS R 045 A6K 45 R HSJ 45 18 501...

Page 199: ...00 A50 P 300 110 170M3018 350A 700V 170M3018 FWH 350 JJS 350 2028220 315 L50 S 350 A50 P 350 132 170M4012 400A 700V 170M4016 FWH 400 JJS 400 206xx32 400 L50 S 400 A50 P 400 160 170M4014 500A 700V 170M4016 FWH 500 JJS 500 206xx32 500 L50 S 500 A50 P 500 200 170M4016 630A 700V 170M4016 FWH 600 JJS 600 206xx32 600 L50 S 600 A50 P 600 Table 8 15 380 480 500V Frame Size D Line Fuse FC 302 kW Recommende...

Page 200: ...12 400A 700V 170M5011 2061032 4 6 9URD30D08A0400 250 170M4014 500A 700V 170M5011 2061032 5 6 9URD30D08A0500 315 170M5011 550A 700V 170M5011 2062032 55 6 9URD32D08A0550 Table 8 19 525 690V Frame Size D Line Fuse FC 302 kW Recommended Drive External Fuse Bussmann PN Rating Drive Internal Option Bussmann PN Alternate External Siba PN Alternate External Ferraz Shawmut PN 355 170M4017 700A 700V 170M401...

Page 201: ...6 A 600V Any listed Class J Dual Element Time Delay 6A P630 P1M2 525 690V LPJ 10 SP or SPI 10 A 600V Any listed Class J Dual Element Time Delay 10 A 4 0 6 3 A Fuse P450 P800 380 500V LPJ 10 SP or SPI 10 A 600V Any listed Class J Dual Element Time Delay 10 A P630 P1M2 525 690V LPJ 15 SP or SPI 15 A 600V Any listed Class J Dual Element Time Delay 15 A 6 3 10 A Fuse P450 P800600HP 1200HP 380 500V LPJ...

Page 202: ... F12 F13 700 1500 170M6018 176F9181 60 45 P800T5 F12 F13 700 1500 170M6018 176F9181 83 63 Table 8 30 Line Fuses 380 500V Power size Frame Rating Bussmann Spare Bussmann Est Fuse Power Loss W FC 302 Size Voltage UL Amperes P N P N 600V 690V P355T7 F8 F9 700 630 170M4016 176F8335 13 10 P400T7 F8 F9 700 630 170M4016 176F8335 17 13 P500T7 F8 F9 700 630 170M4016 176F8335 22 16 P560T7 F8 F9 700 630 170M...

Page 203: ...0 V Any listed Class J Dual Element Time Delay 15 A P630 P1M2 525 690 V LPJ 20 SP or SPI 20 A 600 V Any listed Class J Dual Element Time Delay 20A 10 16 A Fuse P450 P800 380 500 V LPJ 25 SP or SPI 25 A 600 V Any listed Class J Dual Element Time Delay 25 A P630 P1M2 525 690 V LPJ 20 SP or SPI 20 A 600 V Any listed Class J Dual Element Time Delay 20 A Table 8 34 Manual Motor Controller Fuses Frame s...

Page 204: ...ins Disconnectors Assembling of IP55 NEMA Type 12 A5 housing with mains disconnector Mains switch is placed on left side on frame sizes B1 B2 C1 and C2 Mains switch on A5 frames is placed on right side 130BT338 10 OFF Frame size Type Terminal connections A5 Kraus Naimer KG20A T303 L1 T1 L2 T2 L3 T3 31 32 43 44 130BB182 10 B1 Kraus Naimer KG64 T303 B2 Kraus Naimer KG64 T303 C1 37 kW Kraus Naimer KG...

Page 205: ...6000S12AAYP F3 P500 P630 Merlin Gerin NRKF36000S20AAYP F4 P710 P800 Merlin Gerin NRKF36000S20AAYP 525 690V D1 D3 P90K P132 ABB OT200U12 91 D2 D4 P160 P315 ABB OT400U12 91 E1 E2 P355 P560 ABB OETL NF600A F3 P630 P710 Merlin Gerin NPJF36000S12AAYP F3 P800 Merlin Gerin NRKF36000S20AAYP F4 P900 P1M2 Merlin Gerin NRKF36000S20AAYP Electrical Installation FC 300 Design Guide 204 MG 33 BD 02 VLT is a regi...

Page 206: ... OT400U12 121 F11 P630 ABB OETL NF600A F11 P710 ABB OETL NF600A F11 P800 ABB OT800U21 F13 P900 ABB OT800U21 F13 P1M0 Merlin Gerin NPJF36000S12AAYP F13 P1M2 Merlin Gerin NPJF36000S12AAYP 8 4 4 F Frame Mains Contactors Frame size Power Voltage Type F3 P450 P500 380 500V P630 P800 525 690V Eaton XTCE650N22A F3 P560 380 500V Eaton XTCE820N22A F3 P630380 500V Eaton XTCEC14P22B F4 P900 525 690V Eaton XT...

Page 207: ...nts and documentation or use the top bottom entry side cabinet option 8 5 2 Motor Thermal Protection The electronic thermal relay in the frequency converter has received UL approval for single motor protection when 1 90 Motor Thermal Protectionis set for ETR Trip and 1 24 Motor Current is set to the rated motor current see motor name plate For thermal motor protection it is also possible to use th...

Page 208: ...l motor cable length specified in section 4 5 General Specifications is valid as long as the parallel cables are kept short less than 10 m each d e Consider voltage drop across the motor cables Electrical Installation FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 207 8 8 ...

Page 209: ...00 V Reinforced ULL 1800V 600V UN 690 V Reinforced ULL 2000V 8 5 5 Motor Bearing Currents All motors installed with FC 302 90 kW or higher power drives should have NDE Non Drive End insulated bearings installed to eliminate circulating bearing currents To minimize DE Drive End bearing and shaft currents proper grounding of the drive motor driven machine and motor to the driven machine is required ...

Page 210: ...proper way to ensure optimum electrical immunity Fieldbus connection Connections are made to the relevant options on the control card For details see the relevant fieldbus instruction The cable must be placed in the provided path inside the frequency converter and tied down together with other control wires see illustrations 176FA246 10 U T1 96 DC 88 R L1 91 S L2 92 T L3 93 DC 89 V T2 97 W 13 Illu...

Page 211: ...rds installed This enables full operation of the LCP including parameter setting without connection to mains Please note that a warning of low voltage will be given when 24 VDC has been connected however there will be no tripping WARNING Use 24 VDC supply of type PELV to ensure correct galvanic isolation type PELV on the control terminals of the frequency converter 8 6 3 Control Terminals Control ...

Page 212: ...02 or S801 be careful not to use force for the switch over It is recommended to remove the LCP fixture cradle when operating the switches The switches must not be operated with power on the frequency converter 130BT310 10 1 2 N O VLT BUS TER OFF ON A53 A54 U I U I 8 6 5 Electrical Installation Control Terminals To mount the cable to the terminal 1 Strip insulation of 9 10 mm 2 Insert a screwdriver...

Page 213: ...37 FC 302 only to 24V terminal 12 13 Default settings 18 Start 5 10 Terminal 18 Digital Input 9 27 Stop inverse 5 12 Terminal 27 Digital Input 6 37 safe stop inverse 12 13 18 37 130BA156 12 32 27 19 29 33 20 P 5 12 6 P 5 10 9 24V Speed Start Stop inverse Safe Stop Start 18 Start 27 Electrical Installation FC 300 Design Guide 212 MG 33 BD 02 VLT is a registered Danfoss trademark 8 8 ...

Page 214: ...iagram showing all electrical terminals without options A analog D digital Terminal 37 is used for Safe Stop For instructions on Safe Stop installation please refer to the section Safe Stop Installation of the Design Guide Terminal 37 is not included in FC 301 Except FC 301 A1 which includes Safe Stop Relay 2 and Terminal 29 have no function in FC 301 Very long control cables and analogue signals ...

Page 215: ... 33 20 37 24 VDC 0 VDC 130BT107 11 To comply with EMC emission specifications screened armoured cables are recommended If an unscreened unarmoured cable is used see section Power and Control Wiring for Unscreened Cables For more information see EMC Test Results 130BA681 10 Electrical Installation FC 300 Design Guide 214 MG 33 BD 02 VLT is a registered Danfoss trademark 8 8 ...

Page 216: ...CI45 MODULE CI45 MODULE CI45 MODULE CI45 MODULE 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 5 6 7 8 5 6 7 8 5 6 7 8 1 1 2 2 3 3 4 4 1 2 3 4 1 2 3 4 1 2 3 4 P 5 00 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP ON Terminated OFF Open PNP Source NPN Sink RS 485 COM RS 485 61 P RS 485 6...

Page 217: ...ONTROL CARD PIN 37 CONTROL CARD PIN 53 CONTROL CARD PIN 55 TB08 PIN 01 TB08 PIN 02 TB08 PIN 04 TB08 PIN 05 1 1 1 1 2 2 3 3 4 5 5 3 3 10 12 13 14 15 16 17 18 30 31 32 33 34 35 36 37 38 39 40 41 42 50 51 60 61 62 63 90 91 11 TB7 L1 L1 L2 L2 100 101 102 81 81 2 1 3 96 96 96 97 97 97 98 98 TB4 TB8 98 82 82 103 CUSTOMER SUPPLIED 24V RET CUSTOMER SUPPLIED 24V INVERTER CABINET CUSTOMER CONNECTION DETAILS...

Page 218: ... to affect other groups For example switching on the digital input may disturb the analog input signal Input polarity of control terminals 12 13 18 19 27 29 32 33 20 37 24 VDC 0 VDC 130BT106 10 PNP Source Digital input wiring NPN Sink Digital input wiring 12 13 18 19 27 29 32 33 20 37 24 VDC 0 VDC 130BT107 11 NOTE Control cables must be screened armoured 130BT340 10 Connect the wires as described ...

Page 219: ...must be installed that is normally closed If this function is not used 106 and 104 must be short circuited together Normally closed 104 106 factory installed jumper Normally open 104 105 Terminal No Function 106 104 105 Brake resistor temperature switch NOTE If the temperature of the brake resistor gets too high and the thermal switch drops out the frequency converter will stop braking The motor w...

Page 220: ...Bus Connection in the Programming Guide USB is a serial bus utilizing 4 shielded wires with Ground pin 4 connected to the shield in the PC USB port Connecting the PC to a frequency converter through the USB cable there is a potential risk of damaging the PC USB host controller All standard PC s are manufactured without galvanic isolation in the USB port Any earth ground potential difference caused...

Page 221: ...a good mechanical connection from the earth cable to the earth connection terminal 95 the cable cross section must be at least 10 mm2 or 2 rated earth wires terminated separately 8 9 EMC correct Installation 8 9 1 Electrical Installation EMC Precautions The following is a guideline to good engineering practice when installing frequency converters Follow these guidelines to comply with EN 61800 3 F...

Page 222: ...deline and if unscreened cables and control wires are used some emission requirements are not complied with although the immunity requirements are fulfilled See the paragraph EMC test results 130BA048 13 L1 L2 L3 PE Min 16 mm2 Equalizing cable Control cables All cable entries in one side of panel Earthing rail Cable insula tion stripped Output con tactor etc Min 200mm between con trol cables motor...

Page 223: ...e the in and outgoing radiation of electric noise depends on the transfer impedance ZT The screen of a cable is normally designed to reduce the transfer of electric noise however a screen with a lower transfer impedance ZT value is more effective than a screen with a higher transfer impedance ZT Transfer impedance ZT is rarely stated by cable manufac turers but it is often possible to estimate tra...

Page 224: ...ire cable c Single layer braided copper wire with varying percentage screen coverage This is the typical Danfoss reference cable d Double layer braided copper wire e Twin layer of braided copper wire with a magnetic screened armoured intermediate layer f Cable that runs in copper tube or steel tube g Lead cable with 1 1mm wall thickness 175ZA166 13 0 01 0 1 1 10 100 MHz 10ˉ2 10ˉ3 10ˉ1 1 101 102 10...

Page 225: ... 69 68 61 Alternatively the connection to terminal 61 can be omitted Min 16 mm PE FC PE FC 130BB924 10 PE PE Equalizing cable 69 69 68 68 8 9 4 RFI Switch Mains supply isolated from earth If the frequency converter is supplied from an isolated mains source IT mains floating delta and grounded delta or TT TN S mains with grounded leg the RFI switch is recommended to be turned off OFF 1 via 14 50 RF...

Page 226: ...e to a point of common coupling PCC1 on the medium voltage supply The transformer has an impedance Zxfr and feeds a number of loads The point of common coupling where all loads are connected together is PCC2 Each load is connected through cables that have an impedance Z1 Z2 Z3 Illustration 8 65 Small Distribution System Harmonic currents drawn by non linear loads cause distortion of the voltage be...

Page 227: ...ression is required Danfoss offers a wide range of mitigation equipment These are VLT 12 pulse drives VLT AHF filters VLT Low Harmonic Drives VLT Active Filters The choice of the right solution depends on several factors The grid background distortion mains unbalance resonance and type of supply transformer generator Application load profile number of loads and load size Local national requirement...

Page 228: ... OK key The display shows Press Hand on to start 6 Press the Hand on key A progress bar indicates if the AMA is in progress Stop the AMA during operation 1 Press the OFF key the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user Successful AMA 1 The display shows Press OK to finish AMA 2 Press the OK key to exit the AMA state Unsuccessful AMA 1...

Page 229: ...Input 2 Coast inverse Default Value Notes comments Parameter group 1 2 must be set according to motor Table 9 1 AMA with T27 Connected Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 130BB930 10 Function Setting 1 29 Automatic Motor Adaptation AMA 1 Enable complete AMA 5 12 Terminal 27 Digital Input 0 No op...

Page 230: ...al Input 0 No operation 5 19 Terminal 37 Safe Stop 1 Safe Stop Alarm Default Value Notes comments If 5 12 Terminal 27 Digital Input is set to 0 No operation a jumper wire to terminal 27 is not needed Table 9 5 Start Stop Command with Safe Stop 130BB805 10 Speed Start 18 Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 5...

Page 231: ...Default Value Notes comments Table 9 8 External Alarm Reset Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 A53 U I 5kΩ 130BB683 10 Function Setting 6 10 Terminal 53 Low Voltage 0 07V 6 11 Terminal 53 High Voltage 10V 6 14 Terminal 53 Low Ref Feedb Value 0RPM 6 15 Terminal 53 High Ref Feedb Value 1500RPM De...

Page 232: ...9 11 RS 485 Network Connection CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 A53 U I 130BB686 11 Function Setting 1 90 Motor Thermal Protection 2 Thermistor trip 1 93 Thermistor Source 1 Analog input 53 Defau...

Page 233: ...hen Relay 1 is triggered External equipment may then indicate that service may be required If the feedback error goes below the limit again within 5 sec then the drive continues and the warning disappears But Relay 1 will still be triggered until Reset on the LCP Table 9 13 Using SLC to Set a Relay Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM R1 R2 12...

Page 234: ... as feed back system Brake resistor for dynamic braking Transmission Load Applications demanding mechanical brake control will usually need a brake resistor Motor Gearbox Load Transmission Encoder Mech brake Brake resistor 130BA120 10 Illustration 9 2 Basic Set up for FC 302 Closed Loop Speed Control 9 1 4 Programming of Torque Limit and Stop In applications with an external electro mechanical bra...

Page 235: ...erminal 18 5 10 Terminal 18 Digital Input Start 8 Quickstop via terminal 27 5 12 Terminal 27 Digital Input Coasting Stop Inverse 2 Terminal 29 Output 5 02 Terminal 29 Mode Terminal 29 Mode Output 1 5 31 Terminal 29 Digital Output Torque Limit Stop 27 Relay output 0 Relay 1 5 40 Function Relay Mechanical Brake Control 32 24V 12 13 18 37 130BA194 10 32 27 19 29 33 20 P 5 40 0 32 Relay 1 01 02 03 P 5...

Page 236: ...inal cover Fit the LCP or blind cover in the extended LCP frame Connect power to the frequency converter Set up the input output functions in the corresponding parameters as mentioned in 4 5 General Specifications LCP Frame A B D 130BA707 10 X X X N 1 1 0 0 3 x 3 8 0 4 8 0 V 5 0 6 0 H z 1 4 9 A O U T 3 x 0 U i n 0 1 0 0 0 H z 1 6 0 A 1 1 1 k V A C H A S I S I P 2 0 T a m b M a x 4 5 C 1 1 3 F M A ...

Page 237: ...top 12 13 18 19 27 29 32 33 20 130BA947 10 Illustration 10 5 Frame sizes A2 A3 and B3 10 2 General Purpose Input Output Module MCB 101 MCB 101 is used for extension of digital and analog inputs and outputs of FC 301 and FC 302 Contents MCB 101 must be fitted into slot B in the VLT AutomationDrive MCB 101 option module Extended fixture for LCP Terminal cover General Purpose I O SW ver XX XX MCB 101...

Page 238: ...0mA 24V GND 2 AIN3 AIN4 RIN 5kohm RIN 10kohm 0 10 VDC 0 10 VDC 0V 24V 0V 24V 24V DC 0V 0V 24V DC 500 ohm 600 ohm 600 ohm X30 DIG IN DIG ANALOG OUT ANALOG IN CPU CAN BUS CPU Control card FC 100 200 300 General Purpose I O option MCB 101 PLC PNP PLC NPN Illustration 10 6 Principle Diagram Options and Accessories FC 300 Design Guide MG 33 BD 02 VLT is a registered Danfoss trademark 237 10 10 ...

Page 239: ...lution for analog inputs 10 bit sign Accuracy of analog inputs Max error 0 5 of full scale Bandwidth FC 301 20Hz FC 302 100Hz 10 2 4 Digital Outputs Terminal X30 6 7 Digital output Number of digital outputs 2 Terminal number X30 6 X30 7 Voltage level at digital frequency output 0 24V Max output current 40mA Max load 600 Ω Max capacitive load 10nF Minimum output frequency 0Hz Maximum output frequen...

Page 240: ...ption kit is ordered separately the kit includes Encoder Option MCB 102 Enlarged LCP fixture and enlarged terminal cover The encoder option does not support FC 302 frequency converters manufactured before week 50 2004 Min software version 2 03 15 43 Software Version Connector Designation X31 Incremental Encoder please refer to Graphic A SinCos Encoder Hiperface please refer to Graphic B EnDat Enco...

Page 241: ...8 0 Vrms 7 0Vrms Resolver Input Frequency 17 52 Input Frequency 2 15 kHz 10 0 kHz Transformation ratio 17 53 Transformation Ratio 0 1 1 1 0 5 Secondary input voltage Max 4 Vrms Secondary load App 10 kΩ Resolver Input SW ver X XX MCB 103 Code No 130B1127 Option B Rotor Resolver stator Motor LED 1 REF OK LED 2 COS OK LED 3 SIN OK LED NA 130BA247 10 REF REF COS COS SIN SIN S4 S2 S3 S1 R2 R1 COS COS R...

Page 242: ...ance Rs Motor data sheet 30 80 d axis Inductance Ld Motor data sheet mH 1 39 Motor Poles Motor data sheet 1 40 Back EMF at 1000 RPM Motor data sheet 1 41 Motor Angle Offset Motor data sheet Usually zero 17 50 Poles Resolver data sheet 17 51 Input Voltage Resolver data sheet 17 52 Input Frequency Resolver data sheet 17 53 Transformation Ratio Resolver data sheet 17 59 Resolver Interface Enabled 1 T...

Page 243: ...T RELAY CARD TO ACCESS RS485 TERMINATION S801 OR CURRENT VOLTAGE SWITCHES S201 S202 LABEL Remove jumper to activate Safe Stop 13 12 18 19 27 32 38 2 28 42 39 53 50 5 616 9Ø 9Ø DC DC A2 A3 B3 A5 B1 B2 B4 C1 C2 C3 C4 1 IMPORTANT The label MUST be placed on the LCP frame as shown UL approved WARNING Warning Dual supply How to add the MCB 105 option The power to the frequency converter must be disconn...

Page 244: ...citance load 10uF Power up delay 0 6 sec The inputs are protected Terminal numbers Terminal 35 external 24V DC supply Terminal 36 external 24V DC supply Follow these steps 1 Remove the LCP or Blind Cover 2 Remove the Terminal Cover 3 Remove the Cable Decoupling Plate and the plastic cover underneath 4 Insert the 24V DC Back up External Supply Option in the Option Slot 5 Mount the Cable Decoupling ...

Page 245: ...desired Safe Stop functionality default is Safe Stop Alarm MS 220 DA 11 10 20 28 VDC 10 mA 12 20 28 VDC 60 mA com ZIEHL X44 12 13 18 19 27 29 32 33 20 37 3 NC 4 NC 5 NC 6 NC 7 NC 8 NC 9 NC 10 11 NC 12 1 T1 2 T2 TP TP PTC M3 130BA638 10 DO Motor protection MCB 112 PTC Thermistor Card Option B Reference for 10 12 DO FOR SAFE STOP T37 Code No 130B1137 Control Terminals of FC302 ATEX Certification wit...

Page 246: ...no condensation permissible EMC resistance EN61000 6 2 EMC emissions EN61000 6 4 Vibration resistance 10 1000Hz 1 14g Shock resistance 50g Safety system values EN 61508 for Tu 75 C ongoing SIL 2 for maintenance cycle of 2 years 1 for maintenance cycle of 3 years HFT 0 PFD for yearly functional test 4 10 10 3 SFF 78 λs λDD 8494 FIT λDU 934 FIT Ordering number 130B1137 Options and Accessories FC 300...

Page 247: ... 24V from the drive NOTE It is OK to combine 24V signals with high voltage signals in the relays as long as there is one unused relay in between To setup MCB 113 use parameter groups 5 1 Digital input 6 7 Analog output 3 6 8 Analog output 4 14 8 Options 5 4 Relays and 16 6 Inputs and Outputs NOTE In par 5 4 Array 2 is relay 3 array 3 is relay 4 array 4 is relay 5 and array 5 is relay 6 Electrical ...

Page 248: ...elected in respect to its ohmic value its power dissipation rate and its physical size Danfoss offers a wide variety of different resistors that are specially designed to our frequency converters See the section Control with brake function for the dimensioning of brake resistors Code numbers can be found in 5 How to Order 10 10 LCP Panel Mounting Kit The LCP can be moved to the front of a cabinet ...

Page 249: ...mber 130B1117 For IP55 units the ordering number is 130B1129 10 11 IP21 IP 4X TYPE 1 Enclosure Kit IP20 IP 4X top TYPE 1 is an optional enclosure element available for IP 20 Compact units If the enclosure kit is used an IP 20 unit is upgraded to comply with enclosure IP 21 4X top TYPE 1 The IP 4X top can be applied to all standard IP 20 FC 30X variants Options and Accessories FC 300 Design Guide 2...

Page 250: ...ten the cables Holes for cable glands Size A2 2x M25 and 3xM32 Size A3 3xM25 and 3xM32 A2 Enclosure A3 Enclosure Dimensions Enclosure type Height mm A Width mm B Depth mm C A2 372 90 205 A3 372 130 205 B3 475 165 249 B4 670 255 246 C3 755 329 337 C4 950 391 337 If option A B is used the depth will increase see section Mechanical Dimensions for details 130BB045 10 A B C C 130BB044 10 B A A2 A3 B3 B...

Page 251: ...st be fitted to the top cover A E F D C B A VLT Automation Drive 130BT620 12 130BT621 12 D C VLT AutomationDrive A G B3 Enclosure B4 C3 C4 Enclosure NOTE Side by side installation is not possible when using the IP 21 IP 4X TYPE 1 Enclosure Kit Options and Accessories FC 300 Design Guide 250 MG 33 BD 02 VLT is a registered Danfoss trademark 10 10 ...

Page 252: ... this will make it difficult to mount the frequency converter Measure distance A or B and position the upper bracket but do not tighten it See dimensions below Frame size A5 B1 B2 B3 B4 IP 55 66 21 55 66 21 55 66 21 55 66 21 55 66 A mm 480 535 705 730 820 B mm 495 550 720 745 835 Ordering number 130B1080 130B1081 130B1082 130B1083 130B1084 Options and Accessories FC 300 Design Guide MG 33 BD 02 VL...

Page 253: ...ower bracket lift the upper one When the frequency converter is in place lower the upper bracket Now tighten the screws For extra security drill and mount screws in all holes Options and Accessories FC 300 Design Guide 252 MG 33 BD 02 VLT is a registered Danfoss trademark 10 10 ...

Page 254: ...o power being applied See the table below to set the proper tap at terminal T1 located in the rectifier cabinet For location in the drive see illustration of rectifier in 8 2 2 Power Connections Input Voltage Range Tap to Select 380V 440V 400V 441V 490V 460V 491V 550V 525V 551V 625V 575V 626V 660V 660V 661V 690V 690V NAMUR Terminals NAMUR is an international association of automation technology us...

Page 255: ...ctor circuit breaker or disconnect switch 24 VDC Power Supply 5 amp 120W 24V DC Protected against output over current overload short circuits and over temperature For powering customer supplied accessory devices such as sensors PLC I O contactors temperature probes indicator lights and or other electronic hardware Diagnostics include a dry DC ok contact a green DC ok LED and a red overload LED Ext...

Page 256: ... always use the same type of cable throughout the entire network When connecting a motor to the frequency converter always use screened motor cable Cable Screened twisted pair STP Impedance 120Ω Cable length Max 1200m including drop lines Max 500m station to station 11 2 Network Connection One or more frequency converters can be connected to a control or master using the RS485 standardized interfa...

Page 257: ...for communications via a serial bus One master and a maximum of 126 slaves can be connected to the bus The master selects the individual slaves via an address character in the telegram A slave itself can never transmit without first being requested to do so and direct message transfer between the individual slaves is not possible Communications occur in the half duplex mode The master function can...

Page 258: ...The length of telegrams with 12 data bytes is LGE 12 1 1 14 bytes The length of telegrams containing texts is 101 n bytes 1 The 10 represents the fixed characters while the n is variable depending on the length of the text 11 6 4 Frequency Converter Address ADR Two different address formats are used The address range of the frequency converter is either 1 31 or 1 126 1 Address format 1 31 Bit 7 0 ...

Page 259: ... PCD2 BCC 130BA271 10 PWEhigh PWElow Text block The text block is used to read or write texts via the data block PKE IND 130BA270 10 ADR LGE STX PCD1 PCD2 BCC Ch1 Ch2 Chn 11 6 7 The PKE Field The PKE field contains two sub fields Parameter command and response AK and Parameter number PNU 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 130BA268 10 PKE IND PWEhigh PWElow AK PNU Parameter commands and replies ...

Page 260: ...82 There is no bus access to the defined parameter 83 Data change is not possible because factory setup is selected 11 6 8 Parameter Number PNU Bits no 0 11 transfer parameter numbers The function of the relevant parameter is defined in the parameter description in the Programming Guide MG 33 MX YY 11 6 9 Index IND The index is used together with the parameter number to read write access parameter...

Page 261: ...ned means that there is no operational sign in the Data types Description 3 Integer 16 4 Integer 32 5 Unsigned 8 6 Unsigned 16 7 Unsigned 32 9 Text string 10 Byte string 13 Time difference 33 Reserved 35 Bit sequence 11 6 12 Conversion The various attributes of each parameter are displayed in the section Factory Settings Parameter values are transferred as whole numbers only Conversion factors are...

Page 262: ...version index for 3 41 Ramp 1 Ramp Up Time is 2 i e 0 01 3 41 Ramp 1 Ramp Up Time is of the type Unsigned 32 11 8 Modbus RTU Overview 11 8 1 Assumptions Danfoss assumes that the installed controller supports the interfaces in this document and strictly observe all requirements and limitations stipulated in the controller and frequency converter 11 8 2 What the User Should Already Know The Modbus R...

Page 263: ...lues and where possible write values to them This permits a range of control options including controlling the setpoint of the frequency converter when its internal PI controller is used 11 9 Network Configuration 11 9 1 Frequency Converter with Modbus RTU To enable Modbus RTU on the frequency converter set the following parameters Parameter Setting 8 30 Protocol Modbus RTU 8 31 Address 1 247 8 32...

Page 264: ...to send messages between master and slave When a message is sent from a master to a slave device the function code field tells the slave what kind of action to perform When the slave responds to the master it uses the function code field to indicate either a normal error free response or that some kind of error occurred called an exception response For a normal response the slave simply echoes the...

Page 265: ... frequency converter feedback signal Slave to master 65 Parameter write control master to slave Master to slave 0 Parameter changes are written to the RAM of the frequency converter 1 Parameter changes are written to the RAM and EEPROM of the frequency converter 66 65536 Reserved Coil 0 1 01 Preset reference LSB 02 Preset reference MSB 03 DC brake No DC brake 04 Coast stop No coast stop 05 Quick s...

Page 266: ...rameters 300 through 399 04000 04990 400 parameter group parameters 400 through 499 49000 49990 4900 parameter group parameters 4900 through 4999 50000 Input data frequency converter control word register CTW 50010 Input data Bus reference register REF 50200 Output data frequency converter status word register STW 50210 Output data frequency converter main actual value register MAV Used to specify...

Page 267: ...umber and transfer length is invalid For a controller with 100 registers a request with offset 96 and length 4 would succeed a request with offset 96 and length 5 will generate exception 02 3 Illegal data value A value contained in the query data field is not an allowable value for server or slave This indicates a fault in the structure of the remainder of a complex request such as that the implie...

Page 268: ...alue 0 Bit value 1 00 Reference value external selection lsb 01 Reference value external selection msb 02 DC brake Ramp 03 Coasting No coasting 04 Quick stop Ramp 05 Hold output frequency use ramp 06 Ramp stop Start 07 No function Reset 08 No function Jog 09 Ramp 1 Ramp 2 10 Data invalid Data valid 11 No function Relay 01 active 12 No function Relay 02 active 13 Parameter set up selection lsb 14 P...

Page 269: ...n of ramp 1 2 Bit 09 0 Ramp 1 is active 3 41 Ramp 1 Ramp Up Time to 3 42 Ramp 1 Ramp Down Time Bit 09 1 Ramp 2 3 51 Ramp 2 Ramp Up Time to 3 52 Ramp 2 Ramp Down Time is active Bit 10 Data not valid Data valid Tell the frequency converter whether to use or ignore the control word Bit 10 0 The control word is ignored Bit 10 1 The control word is used This function is relevant because the telegram al...

Page 270: ...n the status word Bit 06 No error triplock Bit 06 0 The frequency converter is not in fault mode Bit 06 1 The frequency converter is tripped and locked Bit 07 No warning warning Bit 07 0 There are no warnings Bit 07 1 A warning has occurred Bit 08 Speed reference speed reference Bit 08 0 The motor is running but the present speed is different from the preset speed reference It might e g be the cas...

Page 271: ...quency converter in a relative value in The value is transmitted in the form of a 16 bit word in integers 0 32767 the value 16384 4000 Hex corresponds to 100 Negative figures are formatted by means of 2 s complement The Actual Output frequency MAV is scaled in the same way as the bus reference Actual output freq STW Slave master Speed ref CTW Master slave 16bit 130BA276 10 The reference and MAV ar...

Page 272: ...ng No coasting Coasting stop Bit 03 0 leads to a stop When bit 03 1 the frequency converter can start if the other start conditions are satisfied NOTE The selection in 8 50 Coasting Select determines how bit 03 is linked with the corresponding function of the digital inputs Bit 04 Quick stop Ramp Quick stop using the ramp time of 3 81 Quick Stop Ramp Time When bit 04 0 a quick stop occurs When bit...

Page 273: ...in 0 12 This Set up Linked to Set up Bit 13 Bit 14 1 0 0 2 1 0 3 0 1 4 1 1 Bit 15 No function Reverse Bit 15 0 causes no reversing Bit 15 1 causes reversing Note In the factory setting reversing is set to digital in 8 54 Reversing Select NOTE Bit 15 causes reversing only when Ser communication Logic or or Logic and is selected 11 12 5 Status Word according to PROFIdrive Profile STW The Status word...

Page 274: ...ence Speed reference When bit 08 0 the current speed of the motor deviates from the set speed reference value This may occur for example when the speed is being changed during start stop through ramp up down When bit 08 1 the current speed of the motor corresponds to the set speed reference value Bit 09 Local operation Bus control Bit 09 0 indicates that the frequency converter has been stopped by...

Page 275: ...uit of the frequency converter is too low or too high Bit 14 Torque OK Torque exceeded When bit 14 0 the motor torque is below the limit selected in 4 16 Torque Limit Motor Mode and 4 17 Torque Limit Generator Mode When bit 14 1 the limit selected in 4 16 Torque Limit Motor Mode or 4 17 Torque Limit Generator Mode is exceeded Bit 15 Timer OK Timer exceeded When bit 15 0 the timers for the thermal ...

Page 276: ...Control Cables 220 224 217 213 215 Card Performance 89 Card 10V DC Output 88 Card 24V DC Output 88 Card RS 485 Serial Communication 87 Card USB Serial Communication 89 Characteristics 88 Terminals 210 211 Word 267 Word According To PROFIdrive Profile CTW 271 Cooling Cooling 94 151 Conditions 120 D DC Brake 267 Bus Connection 218 Dead Band 26 Band Around Zero 26 Decoupling Plate 161 Definitions 8 D...

Page 277: ...nals 217 Installation Of 24 Volt External DC Supply 210 On The Wall IP21 NEMA 1 And IP54 NEMA 12 Units 152 Insulation Resistance Monitor IRM 253 Intermediate Circuit 49 90 91 Internal Current Control In VVCplus Mode 22 IP 21 Type 1 Enclosure Kit 249 IT Mains 224 J Jog 8 268 L Leakage Current 41 Length LGE 257 Lifting 121 Load Sharing 218 Local Hand On And Remote Auto On Control 1 M Mains Disconnec...

Page 278: ... Residual Current Device 226 RFI Switch 224 Rise Time 91 S Safe Stop 51 Stop Pilz Relay 254 Safety Earth Connection 220 Precautions 11 Requirements Of Mechanical Installation 117 Scaling Of Analog And Pulse References And Feedback 25 Of Preset References And Bus References 25 Screened Control Cables 224 Screened armoured 160 214 217 Screening Of Cables 169 182 Serial Communication 224 89 Short Cir...

Page 279: ... USB Connection 210 Use Of EMC Correct Cables 222 V Variable Quadratic Torque Applications VT 94 Vibration And Shock 14 Voltage Level 86 VVCplus 10 19 W What Is CE Conformity And Labelling 12 Is Covered 13 Wire Access 133 Index FC 300 Design Guide 278 MG 33 BD 02 VLT is a registered Danfoss trademark ...

Page 280: ...www danfoss com drives MG33BD02 130R0301 MG33BD02 Rev 2011 03 29 ...

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