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Cynergy Technical Guide 

850-1265-000, Rev. 4 

81 of 112 

 

Section 10 

Servicing–Electrical Modules 

Replacing the Front Control Panel Module 

1.

 

Turn off the laser power and disconnect the AC from the wall. 

2.

 

Remove all connectors between the display and the control PCB. 

3.

 

Remove three screws securing the front display bezel to the front of the frame. 

4.

 

Remove four screws securing the display/touch screen assembly to the plastic bezel. 

5.

 

Replace the display assembly by reversing the steps above.  

 
 

Calibrating the Touch Screen 

1.

 

Turn on the laser. 

2.

 

Type ‘ts cal’ from the C prompt. 

3.

 

Follow the displayed instruction, verifying that each time a coordinate is touched and 
released, the display blinks. Complete the display calibration. 

 
 

Replacing and Calibrating the ETX PCB 

IMPORTANT: 

If the compact flash is faulty on the ETX PCB being replaced, then the new 

ETX PCB must ship to the field with a new compact flash. The new compact flash should be 
preprogrammed with software, including MultiPlex, if currently installed on the laser being 
serviced. 
1.

 

Turn off the laser power and disconnect the AC from the wall. 

2.

 

Remove the side panels. 

3.

 

Remove all connectors from the ETX PCB.  

4.

 

Remove the six 4-40 screws that attach the ETX to the sheet metal. 

5.

 

Switch the compact flash from the old ETX PCB into the replacement ETX PCB. 

6.

 

Install the new ETX PCB by reversing steps 0–4. 

7.

 

Turn on the laser and verify that serial number is correct, and that the MultiPlex option is 
available, if originally installed. 

8.

 

Calibrate the dye temp sensor, see page 

Error! Bookmark not defined.

 

9.

 

Calibrate the resonator and cal port see sections starting on page 97. 

10.

 

Calibrate the HVPS, see page 83. 

Summary of Contents for Cynergy

Page 1: ...Cynergy 850 1265 000 Rev 4 TECHNICAL GUIDE CYNOSURE Where art and science meet ...

Page 2: ...s intended for both U S and International distribution Cynergy is a trademark of Cynosure Inc Cynosure is a registered trademark of Cynosure Inc 2005 Cynosure Inc All rights reserved Document 850 1265 000 Rev 4 7 06 ...

Page 3: ... 15 Chemical Hazard 15 Potential Chemical Accidents and Appropriate Responses 15 Hot Water Hazard 15 Section 3 Laser System Controls 17 Calibration 17 Memory 17 Operating Modes User 17 Normal Operation 17 System Check 18 Performance Diagnostic Routine 18 Cynergy MultiPlex 18 Operating Modes Service 19 Accessing Testall Mode 19 Accessing CV Mode 19 Figure 2A Performance Diagnostic Flow Diagram 20 F...

Page 4: ...O Ports 32 Temperature Sensors 32 Figure 10 Control PCB 33 Rear Control Panel Module 34 Figure 11 Rear Control Panel Module 34 Frame with Electrical Module 35 Figure 12A Frame w Electrical Module Front View 35 Figure 12B Frame w Electrical Module Rear View 36 Resonator Rail Module 37 Figure 13A Resonator Rail Module Side View 37 Figure 13B Resonator Rail Module Top View 38 Nd YAG Laser Head 38 PDL...

Page 5: ...op Cover 53 Accessing the Laser Resonator 54 Removing the Side Panels 54 Removing the Rear Sub Panels and Rear Panel 54 Rear Sub Panels 54 Rear Panel 54 Removing the Front Door 54 Section 8 Evaluating Performance Planning a Fix 55 System Check Display Results 55 System Check Performance Criteria 55 Resonator Performance 56 Figure 22 Resonator Performance 56 System Check or Laser Cal Condition Tabl...

Page 6: ...eplacement Procedure YAG 73 Flashlamp Inspection Replacement Procedure 74 Figure 25 Flashlamps 74 Beam Combiner Inspection Replacement Procedure 75 Fiber Alignment Procedure PDL 75 Turning Mirror Inspection Replacement Procedure 75 Fiber Alignment Procedure YAG 76 Handpiece Inspection Repair Replacement 77 Fiber Inspection Replacement Procedure 78 Focus Lens Inspection Replacement Procedure 79 Cal...

Page 7: ...DI Cartridge 92 Calibrating the Dye Concentration Monitor 92 Calibrating the Dye Temperature 92 Section 16 Servicing Dye Res Dye Pump Modules 93 Replacing the Dye Flow Switch 93 Replacing the Dye Pump 93 Replacing the Dye Concentration Monitor 94 Section 17 Servicing Frame w Electrical Module 95 Replacing the Voltage Selection PCB 95 Replacing the AC Distribution PCB 95 AC Fuses 95 Section 18 Serv...

Page 8: ...Fault Code Table 105 Self Test 107 Troubleshooting Chart 108 Transferring Diagnostic Data 109 Figure 26A USB Access Panel Location 109 Figure 26B USB Slot Location 110 Appendix A Laptop Computer 111 Attaching a Laptop Computer 111 HyperTerminal Setup 111 ...

Page 9: ...01 1 1990 Emergency Laser Stop per EN60601 2 22 1996 Attention consult accompanying documents Off power disconnection from mains Laser Hazard Warning On power connection to mains Dangerous Voltage Foot Switch Non ionizing Radiation Other Symbols Remote Interlock Connector per EN60601 2 22 1996 Hand Switch Abbreviations C Degrees Celsius V Volts A Amperes DVM Digital Voltmeter mA Milliamp Hz Hertz ...

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Page 11: ...sure s negligence Customers by accepting the service manual agree to indemnify Cynosure against any claims alleging personal injury or property damage resulting from the servicing of Cynosure equipment by the customer or by third parties except where such injury or property damage is a direct result of Cynosure s negligence These limitations include situations where Cynosure personnel advise custo...

Page 12: ...that are planned for this product One path involves taking a V Star in this chassis and adding the YAG resonator and controls to become a Cynergy The other takes a Cynergy and adds the MultiPlex option which allows the user to deliver both wavelengths in a single pulse Figure 1 Cynergy Cynergy PL and Cynergy III To further augment the versatility of the workstation the Cynergy laser serves as a pl...

Page 13: ...nosure will provide circuit diagrams component part lists descriptions calibration instructions or other information not already contained within the service manual to assist appropriately qualified technical personnel to repair those parts of the laser system that are designated by Cynosure as repairable Appropriately qualified technical personnel refers to personnel who have undergone Cynosure s...

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Page 15: ...rectly at laser resonator as the flashlamps fire or severe and permanent eye damage may occur These lasers produce laser light each time the flashlamps fire Make certain to wear the correct laser eyewear for the wavelength you are servicing Please adhere to the following precautions to avoid optical damage during the operation or servicing of the laser Ensure that everyone present during service p...

Page 16: ...ing If it is necessary to test or adjust any electrical component while the system power is on be careful not to touch any electrical components with bare fingers use appropriate probes or insulated tools only Become familiar with the electrical schematics and layout of the system before attempting to service the laser If the AC must be connected during service routines exercise caution around mai...

Page 17: ...spillage on fabrics or on any porous material Potential Chemical Accidents and Appropriate Responses The following table lists potential chemical accidents and their appropriate emergency responses Chemical Accident Appropriate Emergency Response Ingestion of dye or solvent Drink water induce vomiting and seek immediate medical attention Excessive inhalation of dye or solvent Go outdoors and inhal...

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Page 19: ...FN voltage to match the setting During this period CAL appears in the upper left area of the display Once the laser arrives at the settings the upper left will toggle to READY indicating that the handpiece can be removed from the cal port and treatment begun Memory The system defaults to the lower fluence settings on the first start up after a System Check but later memorizes the last settings and...

Page 20: ...minimum acceptable performance the microprocessor determines the root of the problem in the Performance Diagnostic routine Performance Diagnostic Routine The system determines which laser if any is not performing and which transmission if any is unacceptable The system signals for the operator to change handpieces fibers notifies the user that only one laser can be used and that service is require...

Page 21: ...or test purposes CV displays the voltage and does not calibrate to a set fluence but allows operation at a set voltage Both have many of the safety features defeated and are only used by service personnel Accessing Testall Mode 1 Attach a laptop as detailed in Appendix A starting on page 111 2 Turn on the laser and press q and press enter to access the DOS prompt 3 Type TN and then enter to access...

Page 22: ...20 of 112 850 1265 000 Rev 4 Cynosure Inc Figure 2A Performance Diagnostic Flow Diagram ...

Page 23: ...Cynergy Technical Guide 850 1265 000 Rev 4 21 of 112 Figure 2B Normal Operation Flow Diagram ...

Page 24: ...22 of 112 850 1265 000 Rev 4 Cynosure Inc Figure 2C Cynergy MultiPlex Flow Diagram ...

Page 25: ...scription the laser system including block diagrams identification of the main modules and their related components and a description of the control philosophy display and user interface Main Modules Refer to Figures 3A and 3B for the location of the main modules that comprise the laser system Figure 3A Main Modules Front View ...

Page 26: ...ical signals used for calibration The HVPS charges a capacitor bank whose charge is gated through the flashlamps by IGBTs on the IGBT shelf under the resonator assemblies The two lamp series drive circuit for the YAG laser is identical to the drive circuit on the Modular Elite sharing many of the same parts The two lamp parallel drive circuit is more complex for the dye laser it involves two IGBTs...

Page 27: ...Cynergy Technical Guide 850 1265 000 Rev 4 25 of 112 Figure 4 Cynergy System Block Diagram NOTE See schematic 105 1865 000 for a detailed system wiring diagram ...

Page 28: ...This control voltage goes into the module through pin 5 on the control interface cable The enable reset signal or the on off control for the power supply is controlled by grounding pin 1 on the control interface cable Applying a 1 volt signal to pin 1 the power supply receives an inhibit signal to turn it off and resets the fault latch Applying 15VDC to pin 1 enables that power supply to turn it o...

Page 29: ...when the laser goes into standby and ready modes The optical signal turns on RX1 which shorts capacitor C10 keeping SCR Q1 and allowing the HVPS capacitors to charge to the required voltage When the signal to RX1 is turned OFF the opto transistor will turn off causing C10 to charge through R17 to about 30 34 volts and allowing the voltage to dump through the diac D1 This discharge is the trigger t...

Page 30: ...l IGBT for energizing the dye laser Simmering capability for the dye lamps and snubbing for the IGBTs that energize the dye laser are provided by the snubber simmer PCB which is mounted to the upper tier of the dual IGBT Figure 6 IGBT Simmer Module One of the unique features of the Cynergy laser is that both the YAG laser and the PDL use the energy stored in the capacitor bank PCB Each driver boar...

Page 31: ...itor that was charged to bus voltage has a discharge path through the IGBT and the snubber resistor This reduces the reverse recovery voltage transient protecting the IGBT from harmful voltage spikes Figure 7 Snubber Circuit Simmering provides a low level 100 mA DC current through the flashlamps This pre ionization of the flashlamps improves pulse to pulse stability and increases flashlamp lifetim...

Page 32: ...protects service personnel from the high voltage on the inverter circuit Figure 8 Front Panel Display Control Module Cal Port Assembly The laser utilizes an integrating sphere with a small aperture that is used for fiber optic sampling of a portion of the laser s delivered energy a true energy meter This fiber optic is connected to the laser control PCB A sapphire window is used to protect the cer...

Page 33: ...nnector at J3 Software updates can also be made through the USB port Optical Detectors The optical detectors for the calibration port CAL and the Resonator port RES reside in the upper portion of the PCB where all analog signals are processed Figure 9 Diagram Laser Control PCB High Voltage Controls The high voltage controls read back controls resonator port and cal port are set by the microcontrol...

Page 34: ...Drv Sim TX1 To YAG Trig U4 IGBT Drv Sim TX2 To Dye Trig U7 Multi IGBT TX3 To Pulse Sim Trig U6 Multi IGBT TX4 To Cap Bank RX1 Cap Bnk No longer used I O Ports The table below defines the interface functions of the I O ports Connector Interface Function J3 Laptop J4 External Power Input J5 Ethernet Port J6 Dual USB Port J7 Keyboard Temperature Sensors There are three temperature sensors Two tempera...

Page 35: ...Cynergy Technical Guide 850 1265 000 Rev 4 33 of 112 Figure 10 Control PCB NOTE Shading area represents analog circuit area ...

Page 36: ...ion as to which handpiece is connected to the delivery fiber The finger switch signal is also transmitted through this board The remote interlock used to connect to a door switch as specified by CDRH regulations is resident on this assembly For most service operations the rear control panel stays connected to the chassis A second piece that frames the SMA fiber connection is removed to service the...

Page 37: ...res 12A and 12B The frame is wired from the AC line cord through the isolation transformer to connections for the other modules The AC distribution PCB contains 4 solid state relays that turn on the heater simmer heat exchanger fans and the water pump All of the system fuses are on the PCB as well The voltage selection PCB is used to set the tap setting on the isolation transformer This will provi...

Page 38: ...36 of 112 850 1265 000 Rev 4 Cynosure Inc Figure 12B Frame w Electrical Module Rear View ...

Page 39: ...unting rails water manifold resonator interconnect PCB and trigger transformers See Figures 13A and 13B below NOTE Both laser heads are not field serviceable items and must be replaced as an assembly with the exception of the flashlamps and external optics where used The flashlamps need to be replaced at appropriate intervals Figure 13A Resonator Rail Module Side View ...

Page 40: ...gy source for the lasing medium The anode or positive lead is identified by a red mark on the end of the electrode Always use finger cots when handling or cleaning the flashlamps The Nd YAG rod has an anti reflective AR coating 1064 nm at one end max R and is uncoated on the other end which serves as the output coupler OC An external maximum reflector is used to complete the optical cavity This la...

Page 41: ...rthogonal axes For the laser to function properly they must be precisely adjusted Fiber Block The fiber block consists of a monolithic Ultem structure that serves many functions It serves as mount to the optics involved in turning and combining the two lasers as well as a safety shutter a shutter sense switch aim LED resonator port focus lens and fiber sense switches It mounts to the head mounting...

Page 42: ...The resonator port is part of the fiber block assembly The beam shutter has a reflective mirror attached to direct the total power from the laser beam into the resonator port when the shutter is closed There is an also an amber aiming LED used as an aim beam when the shutter is closed When the shutter is opened the laser beam s and the red laser aiming diode are sent into the focusing lens and the...

Page 43: ...Cynergy Technical Guide 850 1265 000 Rev 4 41 of 112 Figure 14B Fiber Block Beam Path ...

Page 44: ...n laser light at a wavelength of 585nm 2 In the same process the small dye volume in the laser head that was exposed to the flashlamp radiation is chemically altered or degraded To compensate for dye degradation the Cynergy laser uses a charcoal filter that has a selective affinity for absorbing degraded by products of dye Thus the filter cleans the solution of degraded dye while supplying fresh d...

Page 45: ... tube and a phototransistor picks up the transmitted signal SIG A second phototransistor is used for the reference signal REF to monitor the LED source for drift It is the ratio of these signals that is important and the inverse log of the ratio that determines optical density or OD For a properly operating dye concentration sensor the signals should be close to 2 5V at the correct dye concentrati...

Page 46: ...44 of 112 850 1265 000 Rev 4 Cynosure Inc Figure 16 Dye Tank ...

Page 47: ...Cynergy Technical Guide 850 1265 000 Rev 4 45 of 112 Figure 17 Dye Concentration Sensor Figure 18 Dye Pump ...

Page 48: ...er operation At approximately 38 C the heater will turn off until the temperature goes back down below 38 C The signal to turn on the heater is initiated in the CPU and the system control PCB The signal is sent to the AC distribution PCB to turn on the solid state relay When the relay turns on the heater circuit is closed and the voltage is applied to the heater and resettable temperature sensor T...

Page 49: ...e the flow switch if the system has enough water in the system The flow switch is rated for 1 gal min gal min however under normal circumstances the water flow should be greater than 2 gal min Inside the expansion tank there is a float or level switch This switch will indicate a low water level condition The operator will need to fill system up until the low water condition is reset The manifold o...

Page 50: ...lectrical means of providing identification of the spot diameter to the laser control system Refer to Figure 21 for an overview of delivery system components Trigger Switches When the laser system is in ready mode and the delay has passed activate the laser beam by pressing either the finger switch or the foot switch The finger switch is an electrical push button located on the handpiece See Figur...

Page 51: ...y Technical Guide 850 1265 000 Rev 4 49 of 112 Section 5 Installation Please refer to the Cynergy Install Guide for complete instructions on installing the Cynergy laser system and for verifying its operation ...

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Page 53: ...ng and tube fittings for leaks Calibration verification of the temperature sensors Check for proper operation of the temperature regulation circuits as controlled by the heater and heat exchanger fans Calibration verification of factory set points such as pulse widths repetition rates etc Check laser resonator performance as determined by slope efficiency Fiber alignment and fiber coupling efficie...

Page 54: ... the PDL laser Laser energy power meter with carbon head OPHIR AN2 F250A HL SH Detector or equivalent calibrated for 595 nm 1064 nm operation Older Scientech models may not be adequate Check with Cynosure Technical Support for meter compatibility Miscellaneous Equipment Funnel or small bottle Laser alignment thermal sensitive paper e g ZAP IT paper Distilled water Lens tissue Methanol and or aceto...

Page 55: ...Hazard section detailed on page 14 to avoid electrical shock SPECIAL HAZARD NOTICE TO SERVICE PERSONNEL The Cynergy laser does not dump the capacitor bank as frequently or in as many different modes as previous laser designs Assume the capacitor bank is charged and dangerous at all times When the laser is first turned on the cap bank is not charged until a laser is selected from the Home page At t...

Page 56: ...ach side panel to the laser 2 Slide each panel toward the rear of the laser and then lift panel off the laser Removing the Rear Sub Panels and Rear Panel NOTE Removing these panels provide access to the AC Select and HVPS Charge Rate Switch Rear Sub Panels 1 Loosen the two retaining screws that hold each panel to the laser Removing the upper sub panel allows access to the HVPS charge rate Removing...

Page 57: ... as calculated by a ratio of the cal to resonator ports The third number 28 5 in the example is the number of joules generated by the YAG laser head as measured by the calibration port The laser is always set to 750 V 5 ms and 1 0 Hz The second number 80 in the example is the percent transmission of the fiber and handpiece as calculated by a ratio of the cal to resonator ports System Check Perform...

Page 58: ...imately 15 30 more output to compensate for losses in coupling to the delivery system For the PDL laser the resonator must be capable of generating a minimum of 10 joules pulse 1Hz or 10 Watts This is based on performance criteria of 10 J cm2 with a 10 mm handpiece which equals 8 joules pulse out of the handpiece Adding a nominal 20 for delivery system losses this means that the resonator must pro...

Page 59: ... Check at 750 Volts Eresonator DYE Eres Joules Cap Voltage Fiber HP XSM Condition and Message 30 750 65 Good resonator cal data with 20 30 750 120 E24 YAG Calibration Error Call Service 30 750 50 to 65 W59 Low Trans Check Fiber Handpiece 30 750 50 E25 YAG Cal Failed Energy Low Call Service 30 750 E25 YAG Cal Failed Energy Low Call Service 30 750 Cal Port 5J E26 No energy check fiber handpiece Nd Y...

Page 60: ...ges Primary Optical Diagnostic Routine Before any action can be taken to troubleshoot a failing laser the source of the problem must be determined from the System Check data and a troubleshooting path charted from the flow diagram below The resulting path to better the system performance could be one or both of two diagnostic routines Laser Head Performance or Beam Train performance Laser Head per...

Page 61: ...t and Diagnostic information is as follows FOM PDL H 750 L 695 YAG H 750 L 670 H represents the starting voltage on the capacitor bank L represents the low or ending voltage after discharge Analyzing Results If PDL L 705 then PFN is fine 55 V Difference between H and L is normal If YAG L 690 then PFN is fine 80 V Difference between H and L is normal If PDL 720 L 750 verify that two lamps are firin...

Page 62: ...stic routine attaches a priority to the procedures involved in restoring head energy The procedure is similar for the two heads Each of the procedures is listed in order and can be found in this manual in more detail in later sections Figure 23B Laser Head Diagnostic Routine Flowchart ...

Page 63: ...cludes the turning mirror beam combiner shutter mirror opal focus lens fiber and handpiece Any of the optics can reduce the performance of a healthy head to an unacceptable level This diagnostic routine attaches a priority to the procedures involved in restoring the transmission of the resonator output to the output of the handpiece Figure 23C Beam Train Diagnostic Routine Flowchart ...

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Page 65: ...ted that frequently used lasers will exceed warranty periods of dye kits while systems that are not turned on and warmed up over the course of months may exhibit problems when just reaching the warranted number of shots Dye kits do not suddenly drop in performance unless they were subjected to solvent changes or exposure to cold for long periods A steep change in laser performance should not be as...

Page 66: ... kit problem because it has been little used and it may have lost performance 6 months Unlikely the dye kit problem because usage is acceptable 20 000 100 000 6 12 months Possibly a dye kit problem because the dye kit is increasing in both age and usage NOTE Always check the dye kit history in the Utility Screen Dye Injection At startup the system must warm up in order for the dye solvent to reach...

Page 67: ...Cynergy Technical Guide 850 1265 000 Rev 4 65 of 112 Figure 24 Dye Injection Diagnostic Routine Flowchart ...

Page 68: ...ances Fiber Block Removal Remove the fiber block by removing the 4 4 40 screws which attach the fiber block to the head mounting plate No other disconnections need be made set the assembly aside Make sure the flats on the flashlamp lead collars are aligned with the flats near the turning mirror and beam combiner frames CAUTION If the flats on the flashlamp lead collars are misaligned the block ass...

Page 69: ...s detailed on page 19 5 Set laser to the following settings Wavelength PDL Voltage 750 V Pulse Width 5 ms Rep Rate 1 Hz 6 Fire the laser 10 shots and read the power on the meter 7 Increase the PDL laser voltage to 850 volts 8 Fire the laser 6 shots and read the power on the meter 9 The resonator should measure 9 watts at 850 volts NOTE Do not exceed 14 Watts 10 Take note of the PDL resonator power...

Page 70: ...l shock can occur 4 Using an insulated and extended 1 16 socket head driver 706 0133 000 optimize the output of the maximum reflector Use all three adjustments Turn the voltage down as the energy increases during optimization During alignment the power should stay between approximately 2 5 to 5 0 watts Repeat this several times until no further improvement seems possible 5 Repeat step 5 for the ot...

Page 71: ...te the dye cell Position your view to coincide exactly with the optical axis of the dye cell Fix the position of your head and immediately turn the back illumination off You should see the reflection of your iris directly on the center of the output coupler If the reflection is not centered adjust the optic s position with the three 1 72 adjustment screws using a 1 16 ball driver Repeat the proced...

Page 72: ...our screws that attach the holder to the end plate and then tighten the three screws that align the optic using the compliance of the O ring Fully compress the O ring and then back off one turn for adjustment on each of the three screws Pump Chamber Replacement Procedure CAUTION Before removing the pump chamber always remove the lasers AC line cord from the wall receptacle Use a digital voltmeter ...

Page 73: ...rn is circular the laser head is performing acceptably Verify FOM YAG 1 Remove beam combiner block 2 Position an Ophir detector head 14 to 16 inches from the YAG pump chamber 3 Turn on the laser 4 Initialize CV mode as detailed on page 19 5 Set laser to the following settings Wavelength YAG Voltage 750 V Pulse Width 5 ms Rep Rate 1 Hz 6 Fire the laser 10 shots and read the power on the meter 7 Inc...

Page 74: ...enu Power Watts Voltage 350 V Range Auto Pulse width 5 ms Average 1 second Rep rate 1 Hz Laser wavelength 1064 5 Center a piece of laser alignment paper in front of the energy detector disk Fire a single shot into the paper Verify the burn on the energy detector disk Reposition the energy detector if necessary so that the burn pattern on the paper is centered on the energy detector disk 6 Press an...

Page 75: ...t is centered on the detector face CAUTION Be sure that the burn paper is inside a plastic bag to prevent any burn residue and smoke from depositing on the laser rod or other optics 5 Inspect both surfaces of the rod using at least a 7x eye loupe for scratches pinholes burns etc If there is any problem with the rod note the location and severity of damage on the service report 6 If dirt is present...

Page 76: ...amp first allowing the head to drain and reduces drip over the optic noting the correct position of the flashlamp anode 5 Clean the new lamps with methanol before installing 6 Inspect and replace O rings if necessary 7 Inspect and clean rod or resonator optics if any water dripped on them during disassembly 8 Reverse steps 3 4 of this section to install the new flashlamps 9 Reset the appropriate l...

Page 77: ...ecessary Both the beam combiner and the focus lens are not adjustable however it may be necessary to confirm that the focus spot is on the center of the alignment pin in order to rule out a mechanical issue such as a loose or cocked focus lens Follow the Fiber Alignment Procedure YAG but operate the PDL laser slightly above threshold Turning Mirror Inspection Replacement Procedure The turning mirr...

Page 78: ...em operating in CV mode bring the YAG voltage down to just above threshold where the spot is round and appears gray after the burn 1 3 W 3 Insert the flower fixture and fire the laser 4 Adjust the turning mirror to position the beam in the center of the fixture to generate a symmetrical pattern 5 Replace the flower fixture with the fiber alignment fixture Either mark the tip with a black permanent...

Page 79: ... eye injury can occur 1 Be sure that the laser is off 2 Disconnect the fiber from the handpiece Remove the treatment tip if attached Inspect the window and replace if damaged 3 Examine the condition of the handpiece lenses by sighting down the barrel A handpiece in good working order provides a clear uniform tinting is normal unobstructed view through the lens See examples below Dirty Lenses Unacc...

Page 80: ... wearing protective eyewear serious eye injury can occur 1 Be sure that the laser is off 2 Disconnect the fiber by pulling the fiber from the handpiece and unscrewing the SMA connector from the laser 3 Using a 7 10X eye loupe examine both fiber ends The ends should be round clear of debris and smooth See examples below Protruding Fiber Good Fiber 4 If either fiber end is missing protruding dirty b...

Page 81: ...ring finger cots or gloves clean all parts with methanol and allow them to dry 7 Carefully drop a new clean lens into the lens holder The lens is plano convex so orientation is critical NOTE The curved side of lens faces the laser resonator 8 Reinstall the locking ring Gently blow out any debris or dust Reinspect the lens for cleanliness 9 Install the focus lens mount on the rail 10 Spot the laser...

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Page 83: ...ng and Calibrating the ETX PCB IMPORTANT If the compact flash is faulty on the ETX PCB being replaced then the new ETX PCB must ship to the field with a new compact flash The new compact flash should be preprogrammed with software including MultiPlex if currently installed on the laser being serviced 1 Turn off the laser power and disconnect the AC from the wall 2 Remove the side panels 3 Remove a...

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Page 85: ...odule 7 Calibrate the high voltage power supply as described in the following section Calibrating the HVPS 1 Turn on the laser 2 If the self test fails move DIP Switch 7 to the ON position on the ETX PCB 3 Initialize CV Mode as described on page 19 4 Attach DVM leads as follows DVM Lead Test Point Red TP1 VCAP Black TP2 Ground 5 Press Utility 6 Press Calibration 7 Press Calibration HVPS 8 Follow t...

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Page 87: ...e the module out and unplug the PS5 in the middle of the IGBT driver and simmer PCB 8 Remove four optical fibers CR2 CR4 CR6 and U4 9 Slide the module out of the laser 10 Reverse the above steps when installing a new module 11 Verify the low voltage power supply as described in the section below Replacing Low Voltage Power Supply There is one low voltage power supply LVPS on this system mounted to...

Page 88: ...o initiate breakdown of the lamps to start the low current simmer Once triggered the lamps break down noticeably and produce a brief blue glow This is an indication that the transformer is working To replace the trigger transformers perform the following steps 1 Detach the AC input to the trigger transformer and all other electrical terminations 2 Unscrew the transformer from the resonator mount 3...

Page 89: ... 4 Loosen the two 1 4 20 nuts at the bottom of the cap bank shelf and then slide the module a third of the way out of the laser 5 WARNING Be careful not to injury yourself when removing and installing the module it weighs sixty pounds and should be handled with care 6 Disconnect the two high voltage wires from the output of the HVPS 7 Remove the entire module 8 Reassemble by reversing the previous...

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Page 91: ...ont of the laser under the quick disconnect marked WATER FILL DRAIN 2 Snap a mating 3 8 quick disconnect fitting into the fitting This will drain the system 3 Run the pump for a few seconds by turning the key on 4 Disconnect the quick disconnect fitting Replacing the Water Pump 1 Remove the front and side panels Drain the water from the system 2 Disconnect all electrical connectors for the followi...

Page 92: ... the water reservoir 5 Clean any residual Teflon tape from the threads of the fitting connected to the tank Rewrap the fitting with Teflon tape 6 If the wires of the new flow switch have not been terminated with a 2 pin plug cut the wires from the old switch and then butt splice onto the new switch 7 Replace with a new flow switch Plug JT5 back into PA5 8 Fill the tank with water Check for leaks ...

Page 93: ... exchanger to the frame 6 Slide the heat exchanger off the mounts and then remove from the laser 7 Reassemble by reversing the previous steps Replacing the Temperature Sensor s There are two temperature sensors on the Cynergy laser one for temperature of the dye solvent and one for temperature of the water They are the same assembly and one must be careful to attach them to the proper spot on the ...

Page 94: ...approximately 1 5 turns of new Teflon tape on the male threads turning by hand until tight Calibrating the Dye Concentration Monitor 1 Turn on the laser 2 Enter Testall Mode as detailed on page 19 3 Attach the red lead from the DVM to TP20 Attach the black lead from the DVM to TP3 ground 4 From Testall mode press lowercase l to increase or uppercase L to decrease the voltage until the DVM reads fr...

Page 95: ...pass tube p n 706 0211 000 and drain the dye reservoir into a clean container 3 Enter Testall Mode as detailed on page 19 4 Run the dye pump to purge the dye lines of any residual solvent Drain out any solvent that is left in the reservoir 5 Turn off the laser and then unplug the line cord 6 Remove the dye pump motor plug PA7 from the AC distribution PCB 7 Using a 1 wrench remove the dye inlet tub...

Page 96: ...ETX control PCB Remove any cable ties securing the dye monitor cable 3 Locate and remove the four screws that secure the dye concentration monitor PCB assembly to the dye concentration monitor housing 4 Carefully rotate the dye concentration monitor PCB assembly and then remove the two screws that secure the clamp to the dye monitor tube Remove the assembly from the laser 5 To install a new dye mo...

Page 97: ...us steps Make sure the correct line voltage is selected NOTE This board has no calibration Replacing the AC Distribution PCB 1 Disconnect the laser from the wall 2 Remove al connectors from the PCB Pay particular attention to the temperature sensors as the connectors can be interchanged 3 Loosen the lower screws 4 Remove the upper and remove the PCB 5 Replace the PCB and reverse the previous steps...

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Page 99: ...ng the laser The front panel display indicates the energy per unit area or fluence in joules per square centimeter J cm2 taking into account the area of the laser focal spot for the handpiece in use The energy meter consists of these main components The cal port built into the front panel The cal port includes an internal switch to sense the presence of the handpiece which allows the laser to fire...

Page 100: ...e and peak power per unit area typical of the laser Laptop computer with RS 232 interface Calibration Procedures There are three detectors in the system 1 a resonator port that samples the full energy of the beam prior to coupling into the optical fiber 2 a calibration port that samples the full energy leaving the handpiece and 3 the internal monitor for monitoring pulse to pulse stability of the ...

Page 101: ...II power meter reads from 44W to 46W Make note of the NOVA II power meter reading 10 Make note of the laser voltage setting 11 Press lowercase d to keep the external shutter closed while firing the laser 12 Set laser resonator gain to 7 13 Fire the laser six shots and read the resonator voltage from the CV screen 14 Verify the voltage is from 0 5 to 1 25 volts If the voltage is too low increase th...

Page 102: ...ads from 7 5W to 8 5 W Make note of the NOVAII power meter reading 10 Make note of the laser voltage setting 11 Press lowercase d to keep the external shutter closed while firing the laser 12 Set laser resonator gain to 2 13 Fire the laser six shots and read the resonator voltage from the CV screen 14 Verify the resonator voltage is from 0 5 to 1 25 volts If the resonator voltage is too low increa...

Page 103: ...l the NOVA II power meter reads from 34W to 36W Make note of the NOVA II power meter reading 9 Make note of the laser voltage setting 10 Move the handpiece to the cal port 11 Set YAG cal port gain to 10 12 Fire six shots into the cal port 13 Verify cal port voltage reads from 0 50 to 1 25 volts If the cal port voltage is too low increase the gain number press uppercase C If the cal port voltage is...

Page 104: ...e laser adjusting the laser voltage until the NOVA II power meter reads from 5W to 7W Make note of the NOVA II power meter reading 9 Make note of the laser voltage setting 10 Move the handpiece to the cal port 11 Set YAG cal port gain to 3 12 Fire six shots into the cal port 13 Verify cal port voltage reads from 0 50 to 1 25 volts If the cal port voltage is too low increase the gain number press l...

Page 105: ...e corrective action taken 1 Verify that the system contains distilled water Turn on the laser with the key switch and verify that the front control panel features light the system warms up and the Home Page appears after the warm up 2 Verify that System Check performance results are Good 3 Check the dye kit manufacturing date and the remaining contents of the dye inject bottle 4 Record the dye pul...

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Page 107: ... Needs service E02 Open Shutter Fault Safety shutter stuck closed Do not use laser until serviced E03 Close Shutter Fault Safety shutter stuck open Do not use laser until serviced E04 Fuse Open Call Service Blown capacitor bank fuse or shorted dump circuit Needs service E05 Checksum Error Call Service Computer program memory error Needs service E07 IGBT Fault YAG YAG IGBT overload sensed Cycle pow...

Page 108: ...ust Error HVPS readback incorrect Defective HVPS Needs service E40 PDL and YAG Cal Failed Call Service Fiber handpiece or focus lens damaged Needs service E41 Display Fault Call Service Corrupted internal display files Needs service E42 Blocking Diode Call Service Shorted blocking diodes Needs service E43 Ext Shutter Shutter positioning failure on power up Retry If continued failure do not use las...

Page 109: ...alibration W67 Unable to Reach Fluence Decrease Max fluence reached for handpiece and or treatment settings Lamps near end of life W68 Schedule Lamp Change PDL Lamps for dye laser approaching end of life Schedule lamp replacement W69 Schedule Lamp Change YAG Lamps for Nd YAG laser approaching end of life Schedule lamp replacement W70 Coolant Over Temp Let Laser Cool Water is too hot for continued ...

Page 110: ...ted and that the dye inject bottle is not empty Laser unable to inject dye during warm up mix cycle Air in inject lines Turn system off gently squeeze inject bottle for approximately 5 seconds to remove air bubbles Check ABS reading Manually press dye inject button via the Option screen to speed up process If unable to resolve call Cynosure Service Dept Laser does not enter Ready or Standby modes ...

Page 111: ...service personnel for analysis This data helps service personnel to diagnose the condition of the laser and be prepared should a service call be necessary To access the USB slot and download data follow these steps 1 Open the front door of the laser and locate the access panel that covers the USB slot see Figure 26A 2 Using a flathead screwdriver or a coin turn the access panel screw one quarter t...

Page 112: ...s the Option Screen from the Utility Screen from the Home Screen Press Diagnostic on the Option Screen This initiates a test sequence lasting several minutes where the laser fires into the cal port 7 When the report is complete a summary will appear on the screen Press Dump Data to USB to download results to USB stick 8 Remove the USB stick from the slot and then email the data files electronicall...

Page 113: ...al will operate correctly When upgrading the laser software COM1 must be setup NOTE The following section is for setting up HyperTerminal the first time only Other RS232 terminal programs should be setup using the same parameters HyperTerminal Setup 1 Start HyperTerminal program from start menu programs accessories communications 2 Set CONNECT USING to DIRECT TO COM1 or the com port being used Cli...

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Page 115: ...Tabbed Page Final Test Calibration ...

Page 116: ......

Page 117: ...Cynergy WARNING This document and procedures are to be used ONLY by a certified Cynosure technician This document is not for distribution and is intended for internal use only Final Test Procedure ...

Page 118: ......

Page 119: ...e Cynergy Final Test procedure to Engineering R Coppinger 8 31 05 2 ECO05698 release to production R Coppinger 12 6 05 3 ECO05817 Add Multiplex verification R Coppinger 2 01 06 4 ECO05883 Change Multiplex Setup Correct typo mistakes Change how user logs onto laser R Coppinger 3 10 06 5 ECO05906 Modify Verify Fiber Alignment section R Coppinger 3 23 06 ...

Page 120: ......

Page 121: ...aximum Reflector 9 21 Verify YAG F O M 10 22 Calibrate Dye Absorbance 10 23 Align DYE Resonator 11 24 Verify DYE F O M 11 25 Align Nd YAG turning Mirror 12 26 Verify YAG Fiber Alignment 12 27 Verify Dye Fiber Alignment 13 28 Calibrate YAG Resonator Port 14 29 Calibrate DYE Resonator Port 16 30 Calibrate DYE Cal Port 17 31 Calibrate YAG Cal Port 18 32 Verify YAG Fiber Transmission 20 33 Verify DYE ...

Page 122: ...Cynergy Final Test and Calibration Procedure Doc 991 4906 000 Page 3 of 28 Rev 5 Appendix A CYNERGY Error Codes 25 Appendix B CYNERGY Warning Codes 27 ...

Page 123: ...oard 05 Allen wrench Latex gloves Optics Alignment Tool 706 0133 000 Pocket Colorimeter 706 0148 000 Pressure Test Gage assembly 706 0212 000 Dye Filter Bypass tube 706 0211 000 Dye Inject bottle with clear solvent Dye Test Filter Dye Test Inject bottle YAG Turning Mirror Alignment fixture 706 0198 000 Fiber alignment Lens fixture 706 0199 000 assembled with 805 1836 004 focus lens 130 7000 084 lo...

Page 124: ...hassis ground 5 4 Measure the ground resistance and verify that it is 100mΩ 0 100Ω 6 Set AC Voltage Selection 6 1 Set digital multimeter to measure AC Voltage AC Volts or V RMS scale 6 2 Measure the line voltage at the wall outlet that the laser s AC line will be plugged into 6 3 Insert the leads of the multimeter to the hot and neutral terminals of the wall outlet 6 4 Locate the AC voltage select...

Page 125: ...the top of tank 8 4 Install the Dye Filter Bypass Tube 706 0211 000 8 5 Add V Star solvent 102 0024 000 to the dye tank until the solvent level is 1 5 inches from the top of the tank 8 6 Install dye inject bottle with V Star solvent squeeze bottle to prime the dye inject pump 9 Initial Power up WARNING exercise extreme caution when the laser panels are off and the line cord is connected You are ex...

Page 126: ...ng 12 4 Type cytest 12 5 Press key 4 to Enable Multiplex option 13 Zero DYE Lamp Counter 13 1 Power on laser and go to the C 13 2 Type TN from the C prompt TESTALL mode 13 3 Prompt the MENU screen by pressing Space on the keyboard 13 4 Press lower case letter w on the computer keyboard set wavelength to 0 DYE 13 5 Press lower case letter q on the computer keyboard 13 6 Press upper case letter Z on...

Page 127: ... into the left hand dye filter quick connect fitting 17 3 Remove the Acorn nut located on the bottom of the dye pump 17 4 Turn pressure check valve two turns counter clockwise 17 5 Power on laser 17 6 Type tn from the C prompt TESTALL mode 17 7 Turn on dye pump adjust pressure check valve so that gauge reads 55 to 60 PSI 17 8 Shut off pump 17 9 Reinstall the acorn nut make certain that the o ring ...

Page 128: ...nge Auto Average 1 second Laser wavelength NIR or 1064 20 5 Set Cynergy Laser Voltage 450 V set voltage to obtain 3watts Pulse width 5 ms Rep rate 1 Hz 20 6 Center a piece of ZAP IT laser alignment paper in front of the F250A HL detector disk 20 7 Fire laser a single shot into the ZAP IT paper 20 8 Verify the burn is centered on the F250A HL detector disk Re position the energy detector if necessa...

Page 129: ...heet 991 4909 000 22 Calibrate Dye Absorbance 22 1 Install the Dye Test filter 22 2 Install the Dye Test inject bottle 22 3 Squeeze the Dye bottle until the Dye input tubing line is filled with Dye 22 4 Power up laser 22 5 Type cv from the C prompt CV mode 22 6 Select laser wavelength to PDL PDL Laser 22 7 Let laser run until DYE temp is 39 degrees C Approx 15 Min 22 8 Remove the Dye tank charcoal...

Page 130: ...posed area of the burn paper after each adjustment until proper exposure is obtained 23 9 Hold down the footswitch and fire the laser while adjusting the max reflector for a maximum reading on the Energy Power meter approximately 1watt when firing the laser at 625volts 24 Verify DYE F O M 24 1 Verify beam combiner block is removed 24 2 Position the Ophir detector head 14 to 16 inches from the DYE ...

Page 131: ...gnment fixture 706 0198 000 26 Verify YAG Fiber Alignment 26 1 Verify the beam combiner block is installed onto the rail 26 2 Install the lens fixture 706 0199 000 to the beam combiner block 26 3 Power up laser 26 4 Type cv from the C prompt CV mode 26 5 Punch out a hole of adhesive ZAP IT paper using a large Amp pin extractor 26 6 Stick the adhesive ZAP IT paper onto the end of an SMA Fiber Align...

Page 132: ...ZAP IT paper onto the end of an SMA Fiber Alignment test pin 27 7 Insert the SMA test pin into the Lens fixture 27 8 Insert a glass slide into the Lens fixture 27 9 Set laser Wavelength PDL voltage 600 Pulse Width 5 msec Rep Rate 1Hz 27 10 Fire laser one shot into SMA test pin with ZAP IT paper 27 11 Remove the SMA test pin verfiy burn spot is centered on the ZAP IT paper 27 12 NOTE If the burn sp...

Page 133: ... note of the power reading it will be used in a later step 28 9 Record the laser voltage setting on Data Sheet 991 4909 000 28 10 Press lower case d to keep EXT shutter closed and direct energy into Res port 28 11 Fire the laser 6 shots and read the res voltage from CV screen 28 12 Verify YAG res voltage reads between 5 and 1 25 volts 28 13 If YAG res voltage is to low decrease the gain press m va...

Page 134: ...om CV screen 28 27 Adjust gain value until Res voltage measures between 5 and 1 25 volts 28 28 If YAG res voltage is to low decrease the gain press lower case m 28 29 If YAG res voltage is to high increase the gain press upper case M 28 30 Re Fire the laser 6 shots and read the YAG res voltage from CV screen 28 31 Press lower case u and enter the actual Ophir meter reading from step 28 22 28 32 Fi...

Page 135: ...ng it will be used in a later step 29 9 Record the laser voltage setting on Data Sheet 991 4909 000 29 10 Press lower case d to keep EXT shutter closed and direct energy into Res port 29 11 Fire the laser 6 shots and read the DYE res voltage from CV screen 29 12 Verify DYE res voltage reads between 5 and 1 50 volts 29 13 If DYE res voltage is to low decrease the gain Press m valid gain values are ...

Page 136: ...age until the NOVA II power meter reads 6watts 5W Make note of the power reading it will be used in a later step 30 9 Record laser voltage setting on Data Sheet 991 4909 000 30 10 Move the 7mm handpiece into the Cal Port 30 11 Set DYE Cal Port Gain 3 30 12 Fire laser six shots 30 13 Verify DYE Cal voltage measure between 5 and 1 50 volts 30 14 If DYE Cal voltage is to low decrease the gain press l...

Page 137: ...he laser and until the NOVA II power meter reads 35watts 5W Make note of the power reading to be used in a later step 31 11 Record the laser voltage setting on Data Sheet 991 4909 000 31 12 Move the 7mm handpiece into the Cal Port 31 13 Set YAG Cal Port Gain 10 31 14 Fire laser six shots 31 15 Verify YAG Cal voltage measure between 5 and 1 25 volts 31 16 If YAG cal voltage is to low decrease the g...

Page 138: ...s and read the Cal voltage from CV screen 31 32 Adjust gain value until Cal voltage measures between 5 and 1 25 volts 31 33 If YAG cal voltage is to low decrease the gain press lower case c 31 34 If YAG cal voltage is to high increase the gain press upper case C 31 35 Note Least attenuation is 1 Maximum attenuation is 15 31 36 Re Fire the laser 6 shots and read the YAG cal voltage from CV screen 3...

Page 139: ...ower 850V from step 21 10 32 12 Verify YAG transmission is 75 but less then 100 32 13 Record YAG Transmission value on Data Sheet 991 4909 000 33 Verify DYE Fiber Transmission 33 1 Verify the beam combiner block is installed onto the rail 33 2 Install the SMA focus lens assembly onto the beam combiner block 33 3 Insert the fiber cable into the SMA 33 4 Install a 7mm handpiece on to the fiber cable...

Page 140: ...e so it is facing into the PD300 detector lens about 1 5 inches away 34 11 Adjust the two aiming beam screws until the NOVA II meter reads 3dB 10dB Orange Beam 34 1 Record the measured value on data sheet 991 4909 000 34 2 Press the Utility button 34 3 Select AIM 5 button This sets the RED laser beam to Max intensity 34 4 Verify the NOVA II meter reads 2 5dB RED Beam 34 5 Record the measured value...

Page 141: ...g mode 37 3 Set laser wavelength to YAG 37 4 Verify each test point as listed in Table 2 in the Data Sheet 991 4909 000 38 Calibration Accuracy Test Multiplex mode 38 1 Verify Dye Test filter is installed 38 2 Verify Dye Test inject bottle is installed 38 3 Verify Dye input tubing line is filled with Dye 38 4 Power up laser 38 5 Type cy from the C prompt operating mode 38 6 From the home page pres...

Page 142: ... Re Set DYE Lamp Counter 41 1 Power on laser and go to the C 41 2 Type TN from the C prompt TESTALL mode 41 3 Prompt the MENU screen by pressing Space on the keyboard 41 4 Press lower case letter w on the computer keyboard set wavelength to 0 DYE 41 5 Press lower case letter q on the computer keyboard 41 6 Press upper case letter Z on the computer keyboard Zero DYE flashlamp counter 41 7 Press upp...

Page 143: ...back up laser data files to the network 44 3 Type NN from the C prompt 44 4 Wait for prompt to display S Software TestEng 44 5 Type cytest 44 6 Press key 7 to back up files to the network 45 Create Ship batch file 45 1 Power on laser unit 45 2 Type NN from the C prompt 45 3 Wait for prompt to display S Software TestEng 45 4 Type cytest 45 5 Press key 8 to update autoexec bat with ship bat file 46 ...

Page 144: ... shorted No read back voltage Needs service E13 No Simmer YAG Broken lamp or blown fuse Needs service E14 HVPS Fault HVPS over temperature E15 Dump Fault Call Service Fuse fault at power up Needs service E16 Dump Fault Call Service Dump always on Needs service Dump shorted Failed dump TX HVPS failed E17 Dump Fault Call Service Dump not working Needs service Fiber connections broken to cap bank HVP...

Page 145: ...Adjust Error HVPS readback incorrect Defective HVPS Needs service E40 DYE and YAG Cal Failed Call Service Fiber handpiece or focus lens damaged Needs service E41 Display Fault Call Service Corrupted internal display files Needs service E42 Blocking Diode Fault Call Service Shorted blocking diodes Needs service E43 Ext Shutter Shutter positioning failure on power up Retry If continued failure do no...

Page 146: ...andpiece W57 No Handpiece Install Handpiece Install handpiece W58 Handpiece Changed Handpiece changed Press screen message box to continue W59 Low Trans Check Fiber and Handpiece Fiber handpiece or focus lens damaged but still useable W60 Calibration Failed Call Service W63 Fluence Meter Error Call Service Miscalibrated cal port meter Defective cal port Needs service W64 Internal Meter Error Call ...

Page 147: ...0 Coolant Over Temp Let Laser Cool Water is too hot for continued operation Fans are on to cool laser Let laser cool W71 Add Water Soon Water level low refill water reservoir W72 Energy Out of Range Dye Capacitor bank did not recharge properly or overcharged Retry operation W73 Dye Over Temp Let Laser Cool Dye is too hot for continued operation Fans are on to cool laser Let laser cool ...

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Page 149: ...Tabbed Page Drawing Sets ...

Page 150: ......

Page 151: ...RATED BREAK OUT 100 1753 120 Rev 6 12MM HANDPIECE ASSY CYNERGY PART NUMBER DESCRIPTION QTY 101 1753 120 12mm HANDPIECE ASSY 1 100 1788 150 ASSY TRIG SW 12MM HP CYNERGY 1 805 0034 004 WINDOW 625DIA AR 595 1064NM 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 805 0034 004 130 5351 000 100 1788 150 ...

Page 152: ...RATED BREAK OUT 100 1754 150 Rev 6 15MM HANDPIECE ASSY CYNERGY PART NUMBER DESCRIPTION QTY 100 1754 150 15mm HANDPIECE ASSY 1 100 1759 150 ASSY TRIG SW 15MM HP CYNERGY 1 805 0034 004 WINDOW 625DIA AR 595 1064NM 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 805 0034 004 130 5351 000 100 1759 150 ...

Page 153: ...755 030 Rev 5 3MM HANDPIECE ASSY CYNERGY PART NUMBER DESCRIPTION QTY 100 1755 030 3mm HANDPIECE ASSY 1 100 1775 030 ASSY TRIG SW 3MM HP CYNERGY 1 805 0034 004 WINDOW 625DIA AR 595 1064NM 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 805 0034 004 130 5351 000 100 1775 030 ...

Page 154: ...1756 050 Rev 6 5MM HANDPIECE ASSY CYNERGY PART NUMBER DESCRIPTION QT 805 0034 004 100 1756 050 5mm HANDPIECE ASSY 1 100 1785 050 ASSY TRIG SW 5MM HP CYNERGY 1 805 0034 004 WINDOW 625DIA AR 595 1064NM 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 130 5351 000 100 1785 050 ...

Page 155: ...1757 070 Rev 5 7MM HANDPIECE ASSY CYNERGY PART NUMBER DESCRIPTION QT 805 0034 004 100 1757 070 7mm HANDPIECE ASSY 1 100 1786 070 ASSY TRIG SW 7MM HP CYNERGY 1 805 0034 004 WINDOW 625DIA AR 595 1064NM 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 130 5351 000 100 1786 070 ...

Page 156: ...58 100 Rev 5 10MM HANDPIECE ASSY CYNERGY PART NUMBER DESCRIPTION QTY 805 0034 004 100 1758 100 10mm HANDPIECE ASSY 1 100 1787 100 ASSY TRIG SW 10MM HP CYNERGY 1 805 0034 004 WINDOW 625DIA AR 595 1064NM 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 130 5351 000 LOCK RING DUST WINDOW 3MM HP 1 130 5351 000 100 1787 100 ...

Page 157: ...4001 200 HVPS 1200V 4KJ SEC CYNERGY 1 700 4001 200 HVPS 1200V 4KJ SEC CYNERGY 1 400 3512 065 POWER SUPPLY 3 3V 5V 12VOUT 65W 1 400 3512 065 POWER SUPPLY 3 3V 5V 12VOUT 65W 1 560 0008 000 XFMR 130VA 230VAC 1 560 0008 000 XFMR 130VA 230VAC 1 460 2003 126 CIRCUIT BRKR 30A 250V 2PL VERT 1 460 2003 126 CIRCUIT BRKR 30A 250V 2PL VERT 1 510 7070 040 SWITCH AIR MON SPDT BASE CONN 1 510 7070 040 SWITCH AIR...

Page 158: ...mbly FOR REFERENCE ONLY CHECK FOR CURRENT REVISION ILLUSTRATED BREAK OUT 100 7002 030 Rev 8 CAPACITOR BANK ASSY CYNERGY PART NUMBER DESCRIPTION QTY 100 7002 030 ASSY CAPACITOR BANK CYNERGY 1 463 0600 050 FUSE ATM4 30 50 4 463 0600 050 4x ...

Page 159: ...IMMER 1 710 0134 000 ASSY PCB CYNERGY MULTI IGBT DRIVER 1 479 3100 250 RES 250OHM 100W WW 2 478 0114 472 RES 4 7K 114W 6 463 0001 315 FUSE 315MA 250V 1 463 0001 800 FUSE 800MA 250V WICK TR5 IEC 5 481 7008 016 RECT 80A 1600V SINGLE 3 483 0801 700 TRANS IGBT 800A 1700V 1 483 0601 200 TRANS IGBT 600A 1200V 1 100 7002 110 479 3100 250 2x 463 0001 800 1x 463 0001 800 2x 463 0001 800 2x 463 0001 315 1x ...

Page 160: ...1 700 ASSY CBL SWITCH LENS MOUNT MD 1 100 1320 100 ASSY VSTAR SWITCH LINEAR SHUTT 1 100 7002 340 ASSY SOLENOID BEAM BLOCK 1 710 0132 000 ASSY PCB AIMING DIODE MD 1 800 7001 000 DIFFUSER OPAL 1 DIA X 1 4 THK 1 805 1836 004 LENS PL CVX 18X36FL AR595 1064 1 100 7002 410 ASSY BEAM COMBINER BEAM BLOCK 1 100 7002 400 ASSY MAX REFL BEAM BLOCK 1 100 7002 390 ASSY BEAM COMBINER BEAM BLOCK 1 281 8000 200 WA...

Page 161: ... assembly FOR REFERENCE ONLY CHECK FOR CURRENT REVISION ILLUSTRATED BREAK OUT 100 7002 170 Rev 14 BEAM BLOCK ASSY CYNERGY 800 7001 000 Frosted side of Opal 710 0132 000 100 7002 410 Note Hardware and springs must be ordered as needed ...

Page 162: ...ECK FOR CURRENT REVISION ILLUSTRATED BREAK OUT 100 7002 070 Rev 17 DUAL HEAD ASSY CYNERGY PART NUMBER DESCRIPTION QTY 100 7002 070 ASSY DUAL HEAD CYNERGY 1 560 0003 001 XFMR TRIGGER 2 710 0128 100 ASSY PCB RES I CONN MD CY 1 560 0003 001 560 0003 001 710 0128 100 ...

Page 163: ...L PROTECTION TRISTAR 1 130 6080 026 SPACER PLATE MAX REFL TRISTAR 1 316 0020 010 O RING SIL 1 4 X 3 8 10 316 0020 013 O RING SLCONE 7 16 ID 4 800 5401 065 REFL MAX 1MCC 1 064UM 5 FS 1 340 9302 004 ELBOW BARB 1 8NPTx1 4T KYN 1 340 9304 004 ELBOW BARB 1 4NPTx1 4T KYN 1 990 8004 501 FLSHLMP LIN 4 5 ARC 7X9MM 500T 2 800 5401 065 281 3002 002 316 0020 013 130 5416 000 130 4577 000 316 0020 010 100 7002...

Page 164: ...3 O RING SLCONE 7 16 ID 4 316 0021 012 O RING SIL CLEAR 3 8IDX1 2OD 2 800 1580 001 REFL PARTIAL 70 R 585NM 1 800 5580 010 REFL FLAT MAXR 585 F SIL 2ND S 1 340 9302 004 ELBOW BARB 1 8MPTX1 4T KYN 2 990 8006 200 FLASHLAMP LIN 6 ARC 7X9MM 200T 2 130 5416 000 4x 100 7002 100 316 0020 010 8x 316 0020 013 4x 340 9302 004 2x 130 4577 000 4x 130 6080 026 2x 800 1580 001 316 0021 012 2x 800 5580 010 Note R...

Page 165: ... FOR CURRENT REVISION ILLUSTRATED BREAK OUT 100 7002 020 Rev 9 DYE PUMP ASSY CYNERGY PART NUMBER DESCRIPTION QTY 100 7002 020 ASSY DYE PUMP CYNERGY 1 345 0000 090 FILTER ASSY DISPOSABLE 1 340 8005 001 CONN FEMALE 3 8T X 1 2FPT 1 340 8005 001 345 0000 090 100 7002 020 ...

Page 166: ...UNION 3 8T PP 1 340 8009 002 TEE MALERUN 3 8T X 1 4MPT 1 340 7781 025 CPLG 1 4FPT SCHED 80 PVC 1 100 7002 800 ASSY DYE INJECT PUMP CYNERGY 1 341 2000 251 INSERT 1 8BARB PNL W SO ACETAL 1 340 8005 009 ELBOW FEMALE 3 8T X 3 8FPT WHT 1 340 8008 003 ELBOW MALE 3 8T X 3 8MPT 2 341 6000 662 TUBING POLYETHYLENE 3 8 OD 0 2 345 0001 001 CARTRIDGE CARBON VENT 1 340 8005 008 CONN MALE BRB 1 4MPT X 1 4IDT 1 3...

Page 167: ...RENT REVISION ILLUSTRATED BREAK OUT 100 7001 550 Rev 10 PUMP RESERVOIR ASSY CYNERGY PART NUMBER DESCRIPTION QTY 100 7001 550 PUMP RESERVOIR MD 1 511 0211 771 SWITCH FLOAT W AMP CONN 211771 1 511 0197 083 SWITCH FLOW 1GPM W AMP 211992 1 511 0211 771 511 0197 083 100 7001 550 ...

Page 168: ... ASSY HEATER CARTRIDGE MD 1 510 8062 001 SENSOR THERM 15 80 C W CONN 2 510 8061 176 THERMO MNL RESET OPENS 176F 1 340 8007 000 CONN MALE 3 8T X 3 8MPT 2 260 3000 025 FAN 6 X2 235CFM 230V 50 60HZ 4 510 8061 176 510 8062 001 water 510 8062 001 water 510 8062 001 water 510 8062 001 water 100 7001 910 100 7001 910 510 8062 001 dye 510 8062 001 dye 260 3000 025 510 8061 176 340 8007 000 340 8007 000 34...

Page 169: ...K OUT 100 7002 330 Rev 3 WATER MANIFOLD ASSY CYNERGY PART NUMBER DESCRIPTION QTY 100 7002 330 ASSY WATER MANIFOLD CYNERGY 1 130 7002 051 WATER MANIFOLD CYNERGY 1 340 9006 008 CONN M BARB 3 8MPT 1 2BARB PP 2 340 8005 007 CONN MALE BRB 1 8MPTX1 4IDT KYN 4 130 7002 051 340 8005 007 340 9006 008 100 7002 330 ...

Page 170: ... OUT 100 7002 260 Rev 12 FRONT BEZEL ASSY CYNERGY PART NUMBER DESCRIPTION QTY 101 7002 260 ASSY FRONT BEZEL CYNERGY 1 100 7002 240 ASSY CAL PORT CYNERGY 1 100 7002 320 ASSY DISPLAY CYNERGY 1 510 2002 015 SWITCH PB MOM W CAP E STOP 1 Note Switches face up 101 7002 260 100 7002 240 100 7002 320 510 2002 015 ...

Page 171: ...REAK OUT 100 7002 050 Rev 6 REAR CNTL PANEL ASSY CYNERGY PART NUMBER DESCRIPTION QTY 100 7002 050 ASSY REAR CONTROL PNL CYNERGY 1 100 7001 710 ASSY INTERLOCK PLUG MD 1 510 5002 000 SWITCH ACTUATOR 2POS KEY 1 710 0130 000 ASSY PCB REAR INTERCONNECT 1 510 5002 000 100 7002 050 100 7001 710 710 0130 000 ...

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Page 173: ...Tabbed Page Schematics ...

Page 174: ......

Page 175: ... 22 TP9 L 22 TP10 L 23 TP11 L 23 TP12 L 24 TP13 L 24 TP14 K 7 TP15 J 2 TP16 K 7 TP17 I J 4 TP18 I 6 TP19 K 7 TP20 H I 3 TP21 I 4 TP22 H 9 TP23 L 7 TP24 H 16 TP25 G 6 7 TP26 G 6 TP27 F 5 TP28 E 4 TP29 E 8 TP30 E 16 TP31 D 4 TP32 D 4 TP33 D 6 TP34 C D 9 TP35 L 7 TP36 C 8 TP37 A 14 TP38 C 27 TP39 I 9 TP40 L 7 TP41 L 7 TP42 K 7 TP43 I 12 TP44 I 10 11 TP45 P 18 TP46 P 18 TP47 I 5 TP48 C 5 TP49 NA TP50 ...

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Page 177: ...NERGY PAK CYNERGY 106 0050 000 ASSY RECIPE 13 DYE STAR SHOT 106 0050 000 ASSY RECIPE 13 DYE STAR SHOT 106 0025 000 ASSY K1 BUFFER 106 0025 000 ASSY K1 BUFFER 100 7002 770 KIT DYE CYNERGY ENERGY PACK 700 4001 200 HVPS 1200V 4KJ SEC CYNERGY 100 7002 810 ASSEMBLY FIBER POLE CYNERGY 100 7002 420 ASSY TOUCHSCREEN DISPLAY CYNERGY 100 7002 980 ASSEMBLY GROUND STRAP CYNERGY 100 7002 120 ASSY CBL IGBT GND ...

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Page 179: ...e HVPS P N ECN00406 D T JR3 JR3 1 2 3 4 5 6 7 8 9 10 11 12 LVPS DUMP LVPS DUMP 1 2 3 FASTON1 FASTON1 1 FASTON 4 FASTON 4 1 T1 T1 12 7 8 11 1 2 5 6 220V H20 COOLING FAN 220V H20 COOLING FAN JS1 JS1 1 2 3 PA11 PA11 1 2 3 4 5 6 7 8 JA11 JA11 1 2 3 4 5 6 7 8 LASER STOP LASER STOP JA10 JA10 1 2 1 2 PA7 PA7 1 2 3 C6 C6 CON1 CON1 1 2 3 4 PR2 PR2 1 2 J11 DUMP J11 DUMP 1 2 3 J25 EPROM J25 EPROM 1 2 3 4 1 2...

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Page 181: ... 036 C16 47µF 600V 150 5003 036 R20 100 R20 100 6 12 5 4 3 11 10 9 2 1 8 7 F3 F3 R6 40K 5W 472 4000 403 R6 40K 5W 472 4000 403 C1 18000µF 150 2001 022 400V C1 18000µF 150 2001 022 400V C5 18000µF 150 2001 022 400V C5 18000µF 150 2001 022 400V TP2 GND 415 2000 130 TP2 GND 415 2000 130 C15 01uF 100V C15 01uF 100V C7 18000µF 150 2001 022 400V C7 18000µF 150 2001 022 400V CR6 RF160B 481 0005 160 CR6 R...

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Page 183: ...C Neut AC Line V COM V GND AC Neut AC Line V COM V C17 100µF 35V 150 0035 101 C8 100µF 35V 150 0035 101 DESAT UVLO FAULT U4 HCPL 316J 480 0000 020 13 12 11 14 9 10 16 15 4 5 6 3 2 1 7 8 Q2A IGBT CM800DZ 34H 483 0801 700 E1 G1 C1 CR8 HFBR 1534 XMTR 482 1003 002 C14 100µF 35V 150 0035 101 CR7 HFBR 1534 XMTR 482 1003 002 C19 470PF 50V COG SM 150 1206 471 CR5 LED GRN SM 391 1000 000 2 1 R14 1 2K 1 4W ...

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Page 185: ...0700 105 TP6 R6 2 2K 1 4W 5 SM 472 1206 222 C6 01UF 50V 10 X7R 1206 152 0700 103 C23 01UF 50V 10 X7R 1206 152 0700 103 DESAT UVLO FAULT U1 HCPL 316J 480 0000 020 13 12 11 14 9 10 16 15 4 5 6 3 2 1 7 8 R8 10 1 4W 5 SM 472 1206 100 C1 470PF 50V COG SM 150 1206 471 C27 0 1UF 50V 10 X7R 1206 152 0700 103 C5 1µF 25V 10 X7R SM 1206 152 0700 105 R7 1 2K 1 4W 5 SM 472 1206 122 R17 4 7K 1 4W 5 SM 472 1206 ...

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Page 187: ...SR8 3 4 1 2 JA1 AMP 350792 1 415 2011 792 1 2 3 4 J1 AMP 104313 4 415 2011 020 1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 12 14 16 18 20 JA10 415 NEW_NUMBER MAINS ON MLX 39 31 0020 1 2 F17 1 4 JA13 415 2000 166 COOLANT TEMP SENSOR AMP 770166 1 1 2 M2 F7 1 4 F16 1 4 F12 1 4 JA14 415 2000 164 COOLANT LEVEL AMP 770174 1 1 2 3 4 JA11 415 2000 163 COOLANT FLOW AMP 770170 1 1 2 3 F4 1 4 JA2 AMP 641831 1 415 20...

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Page 189: ... TO RECEIVE WRITTEN AUTHORIZATION FOR ANY REV PRINT CHANGES MAY RESULT IN THE REJECTION OF ANY OR ALL MANUFACTURED PIECE PARTS FINISH AC RELAY HEAT XCHNGR DYE INJECT ON ALL THE TIME F3 4 PIN USE 0 4 H2O PUMP SIMMER DYE F16 17 VALUE 463 0111 050 463 0111 500 HEAT EXCHANGER FANS DYE PUMP FANS 1 25 463 0111 500 0 5 463 0111 040 F7 8 5 0 463 0111 500 F10 11 HEATER FUSE TABLE REF 5 0 463 0111 120 F1 2 ...

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Page 191: ...03 06 2006 2 ECN00082 ECN00046 1 INITIAL RELEASE ENG RELEASE D T D T 12 31 2004 4 12 2005 TO IGBT DRIVER FASTON2 LAMP1 CATHODE TO IGBT DRIVER FASTON1 LAMP2 CATHODE LAMP1 ANODE LAMP2 ANODE FASTON2 FASTON1 3 ECN00233 REMOVED R103 RV2 D T 10 05 2005 R3 25 5W R3 25 5W D T ECN00291 5 11 23 2005 ADDED D12 AND D13 D T ECN00291 5 11 23 2005 ADDED D12 AND D13 C5 68µF 400V C5 68µF 400V t RT1 CL 200 t RT1 CL...

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Page 193: ...CE PARTS MATERIAL FINISH NOTES 1 ALL RESISTORS ARE 1 4 WATT 5 UNLESS OTHERWISE SPECIFIED 2 ALL CAPACITORS ARE IN uFARADS UNLESS OTHERWISE SPECIFIED ECN00118 1 INITIAL RELEASE D T 05 20 2005 TO IGBT DRIVER FASTON2 LAMP1 CATHODE LAMP2 CATHODE LAMP1 ANODE LAMP2 ANODE FASTON2 FASTON1 2 ECN00189 C5 C8 REMOVED 08 10 2005 D T 3 ECN00233 REMOVED R9 RV2 D T 10 05 2005 4 ECN00242 BOM CORRECTION D T 10 14 20...

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