Cron HDI-1600 User Manual Download Page 1

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High-precisionDigital Imager

Hangzhou CRON Machinery & Electronics Co., Ltd.

Jinyi Road 875, Xiaoshan Economic & Technological

Development Zone Hangzhou, 311215, P.R.China

TEL：0571-82838989 FAX：0571-82838877

USER MANUAL

Summary of Contents for HDI-1600

Page 1: ...igh precisionDigital Imager Hangzhou CRON Machinery Electronics Co Ltd Jinyi Road 875 Xiaoshan Economic Technological Development Zone Hangzhou 311215 P R China TEL 0571 82838989 FAX 0571 82838877 USER MANUAL ...

Page 2: ...2 55 Revision History Version A1 Date 2017 11 12 Version A2 Date 2018 4 19 ...

Page 3: ... Installation personnel 11 4 5 Offloading unboxing and installation 12 Chapter 5 Operation Instructions 17 5 1 Turning onthe device 17 5 2 Connecting to computer 17 5 3 Laboo HDI installation startup 17 5 4Create work template 22 Chapter 6 SystemMaintenance 35 6 1Equipment internal cleaniness check 35 6 2 Daily routine maintenance 40 Chapter 7 Abnormal Problems Analysis and Handling 41 7 1 Error m...

Page 4: ...ntions This document uses the following typographical conventions Calibri Bold Noun first defined and emphasis is indicated in bold Calibri Represents the computer display of text and system items CRON welcomes any valuable comments and suggestions CRON welcomes your comments and suggestions on this document and it s our sincere commitment to provide upmost relevant detail in this document to meet...

Page 5: ...uum adsorption dedusting device the overall control system and other components b Available flexographic precision resolution 4000DPI 4800DPI 5080DPI 9600DPI Productivity 1 2m2 h Dot reproduction 1 99 c Format HDI 600 660mm X 560mm HDI 920 920mm X 675mm HDI 1600 1524mm X 1200mm d Materialsused are selection of environmentally friendly materials and comply with environmental laws and regulations We...

Page 6: ...t Table 2 2 Power requirements of the system Device Model Rated power kW Power supply requirements HDI 600 5 1 200 240V 23A HDI 920 5 6 200 240V 25A HDI 1600 6 0 200 240V 27A 2 4Power connection wiring Preparation of the wires sockets open empty etc if necessary an UPS is required too Instruction Required voltage must be stable Grounding must be good with galvanized metal diameter of not less than...

Page 7: ...on and or misuse inappropriate operation of the equipment hardware or modification of its circuitry may result in serious damage or malfunction to the imager Caution Electricity Do not allow the body to come into contact with life current flowing parts of the device Put on anti static gloves to prevent static or power surge when handling with electronic or electrical components Do not touch the po...

Page 8: ...n the side of the device top casing Under normal operation mode make sure the emergency stop switch is disengaged or released A Rotate the switch in the direction of the arrow to dis engage working mode the emergency switch B When the device appears abnormal press the emergency stop switch identify the cause and problemhandling before reopening the emergency stop switch C Emergency stop switch is ...

Page 9: ...on the device In non emergency situations it is strictly prohibited to press the emergency stop button In the operation of mechanical parts always wear gloves so as to avoid rusting parts tools and parts should be placed in order Avoid overhead collision during equipment operation Other safety aspects This device is not intended to be used in an explosive or potentially explosive atmosphere Firewo...

Page 10: ...0 340 320 HDI 920 170 130 370 330 HDI 1600 232 115 430 315 3 2 Flooring hallway access Doors and corridors at the installation site must be wide enough 145cm so that the machine can be pushed into the room Floor level should be maintained at 4mm If installation to be done above ground floor this requires an industrial elevator that have can load more than 2000kg After the machine is in place the m...

Page 11: ...ht of different models of HDI Table 4 1 Packing size and weight Device Model W cm L cm H cm Weight kg HDI 600 170 136 140 850 HDI 920 190 150 137 950 HDI 1600 260 170 147 1600 4 3 Loading unloading equipment Customers must provide forklift or crane with minimum load bearing for more than 2000kg Forks length must be more than 150cm If necessary lengthen the span of two forks according to the wooden...

Page 12: ...rst of all check the crate box is intact tilt indicator whether has any toner presence of overflow beyond the guide line Ifproblems are found they should be documented and feedback to CRON immediately Picture 4 2 Tilt indicator HDI 600 Uncrate the box Remove accessories Lifting positioning Remove aluminium foil Device levelling Remove fixing bracket End ...

Page 13: ...the wooden box cover side panels and pallet base shown in Figure 3 and Table 1 Figure 3 Panels removal instructions Table 1 Wooden crate panels list No Description Figure Model No Material Specification Qty Note 1 Wooden box pallet Wood layers 1 2 Equipment 1 3 Wooden box side panels Wood layers 2 4 Wooden box end panels Wood layers 2 5 Wooden box cover Wood layers 1 ...

Page 14: ...nd the opening and remove of stretch film remove the equipment spare parts and accessories and keep it in a safe place for later use 4 5 7Device lifting and positioning While using a forklift to lift up the HDI device length of folds should be beyond the center gravity of the device and forks tips should be kept out of the wooden pallet base Keep attention and maintain stable while shovel and lift...

Page 15: ...al USB interface cable to connect device and computer the cable is located in the lower right side of the enclosure and it is fastened to ensure reliable connection 4 5 10 Removal of the device s scanning platform fixation bracket a 1 HDI 600 920 Model Scanning Platform fixation bracket is located inside the device When removing open the device upper cover and remove the limit screws a 2 Move the ...

Page 16: ... the Scanning Platform Fixation Bracket of the device and pay special attention when removal Handle with care and avoid scratches to the Encoder Strip gold color that attached at the side of the panel along the guide rail 4 5 11Putting back device covers 4 5 12Pressure window through the pressure window you can obtain current dedustingvacuum pressure value drum vacuum pressure value and the pressu...

Page 17: ...llation startup 5 3 1Connecting the Dongle and install LaBoo HDI software a Remove the supplied dongle from the LaBoo software box and plug it into the USB port of the computer b Inserts theLaBoo software installation disk provided in the Laboo software box and insert it into your computer s CD ROM drive and run the HDI Setup exe file c Follows the software installation steps to install the LaBoos...

Page 18: ...ng hardware CRON laser device V1C can be found under the Universal Serial Bus controller b If software installation incorrect the software will not be able to establish connection to the device In this case you need to manually install the HDI device driver by updating the with newer driver for the Windows Device driver files are stored in the LaBoosoftware root directory USBDrv128B folder please ...

Page 19: ...DI software shortcut on the desktop the startup interface as shown below 5 3 4After launching the LaBoo HDI below is the main interface of the software 5 3 5 Confirm dongle installation and information The dongle and device information can be obtained through the dongle icon in the upper right corner of the software ...

Page 20: ... new template Setup a template size within the model specification allowable range confirm template name media material resolution format laser power exposure speed and other parameters as described in Section 5 4 1 Table 5 1 5 3 7 Click on the Engineer button to enter to software s Engineer Mode Enter the default password cron1234 when in the password field when prompted ...

Page 21: ...able a Import from file Obtained one of the disk Parameters disk that bundled with device Insert it into the CD ROM drvive then clicks on Import from file and browse for the file in the disk that named with the device s serial no Select and confirmed to read in the parameter values from the file into the LaBoo HDI software b Read from device Click on this option to allow LaBoo HDI software to read...

Page 22: ...d naming conventions plate brand model thickness resolution Example Flexo 1 78 5080 Media Material Set the material used in the template Support materials PS plate film flexo Different model s configuration available material selection may be different Note Material setting incorrect will cause out of focus device jitter and other issues including affecting the imaging quality Resolution Set the r...

Page 23: ... supplier or by measurement Main Exposure Thisis an option selective component only valid for devices with main exposure structure Output Position The output position can be adjusted during actual production By default you may leave it without any value adjustment 5 4 2 Editing a working template After the working template is setup you can edit the template again for changes When editing a templat...

Page 24: ...Operation Instructions 24 55 Note Please refer to the Laboo HDI User s Manual for detail software operation ...

Page 25: ...g Image scanning process Yellow light Error Software error Green Red light HDI 600 920 Operation Keys Panel Label Description Status Used to switch back to manually adjust the plate loading operation during automatic plate loading Flashing effective Used to turn the drum counterclockwise slowly during manual loading adjustment Flashing effective Avoid excessive adjustment causing tail clamp collis...

Page 26: ...Operation Instructions 26 55 5 5 1 Loading process Manual adjustment for plate loading operation dotted line box Normal loading operation ...

Page 27: ...per cover and slide it back to open position place in a plate with the size same as the default template specified align right to the anchor gauge move in plate until plate front aligned evenly with head clamp press the button head clamp on drum closed drum starts rotate and plate mounting on drum until it is close to Tail Clamp position buttons lights are flashing and awaiting to be pressed for o...

Page 28: ...hing and awaiting to be pressed for next operating action e Press the button device will returns to d status you can readjust the position of the Tail Clamp to avoid or correct previous manual adjustment deviation Press the button to enter to Engineer adjustment mode No further explanation needed on this Press the button to enter to Output operation mode At this point return the device s cover to ...

Page 29: ...ide press the button device will automatic unload the whole plate until the Head Clamp position button light is flashing and waiting to be pressed for next operating action e Press the button device s Head Clamp open plate must be removed before Head Clamp closed back in 1 minute Follow by plate stopper guide raise up Drum repositions to the loading position this completes the unloading procedures...

Page 30: ...res on plate output HDI 1600 plate output buttons Label Description Status Used to switch back to manual adjustment during automatic loading Flashing effective For confirming the next step in the automatic loading process Flashing effective For validation control during automatic plate loading Flashing effective 5 6 1 Loading process ...

Page 31: ...ace and position the plate front to the loading platform edge and align it correctly to the right side anchorruler guide c Press the button loading platform will reposition and move downwardtouching the drum surface close to the plate mounting position withthe Head Clampin opening state At this time the button light is flashing awaitingto be pressed for the next operating action d Press the button...

Page 32: ... drum before continue e 1 If plate mounted position is straight and correct used 3M tape or other high adhesive tapes to stick and patch on the plate tail edge Note that the patch width should be greater than 5mm Press the button loading platform will reverse and lift upward drum uncover At this time both buttons lights are flashing and awaiting to be pressed for next operating action e 2 If found...

Page 33: ... the plate end with the adhesive taped for easy access by operator for next tape removal process which is now the button s light is flashing awaiting to be pressed for next operating action c After removal of the adhesive tape on the plate end observe plate on drum adsorption condition If found plate end mounted is still tight on drum surface need to manually assist to peel off and release plate e...

Page 34: ...tions 34 55 light is flashing awaiting to be pressed for next operating action e Press the button once again loading platform will returned to its original home position remove plate from platform and process completes ...

Page 35: ... damp cloth mixed with mild cleanser and clean with a damp cloth with detergent until it is cleaned and dried Attention Do not spill or leak water or detergent into the device this could causehazardous to operator or damage the machine Important Strongly recommended that the following maintenance should be carried out by a trained engineer or under the direction of a CRON qualified engineer 6 1Dev...

Page 36: ...arts that could get dust accumulates and could affect laser power focus efficiencies during operation and therefore this need regular cleaning maintenance a For HDI 600 HDI 920 series open the right side service access cover of the device you can observe and access Optical Power sensor and the optical lens section for cleaning b For HDI 1600 open the upper right side of the device casing cover you...

Page 37: ...nd other mechanical problem Please check inspect gears structure regularly eg hood sliding gears plate loading rocker gears linear bearing rail guide raillubrication conditions and guide rail oil container level 6 1 4 Regularly inspection on pipelines Aging pipelines air flow vacuum pressure can cause damage pressure leakage and other problems that can affect the proper operation of the device Ple...

Page 38: ...just the timing belt tightness or replace the timing belt if found fatigue 6 1 7 Check the linear servo system encoder strip cleanliness remove or wipe dust or stains with dry cotton cloth gently Strictly prohibit the use of alcohol acetone and other liquids while wiping the encoder strip as this will damage the encoder s marks coating 6 1 8 Check the stepping motors timing belts and related senso...

Page 39: ...ner dedusting unit to access to the filter Clean or replace the filter core from time to time 6 1 10 Inspect the cooling system unit Coolant level can be observed through the round window shown below Make sure coolant liquid level in the coolant tank must always maintain its fluid at 1 3 level or more ...

Page 40: ...3months 6months 12months 8 H Clamp shaft pressing 9 months 9 T Clamp shaft pressing 9months 10 Focus Zoom lead screw worknut 9 months 36months 11 All stepping motor timing belts 12months 12 All stepping motor H P sensor 12months 13 Coolant liquid 6months 27months 14 Linear servo encoder strip cleaning 6months 12months Note 1 Recommended schedule undertake that the device is established in accordan...

Page 41: ...ease retry again or contact engineer 5 Dongle is abnormal Please re plug dongle Check if dongle is properly plugged or contact engineer 6 Template name cannot contain Choose other letters 7 Invalid enter Choose other letters 8 Cannot open Tiff file Please confirm TIFF file format 9 Setup is not complete Some of parameters are not correct 10 Please stop Hotfolder first Tick off in front of template...

Page 42: ...orrect Read device parameters again or contact engineer 34 Reset without engineer Contact engineer 35 Please adjust the focus Check and start 36 NO dongle Ensure dongle is plugged in and drive is correctlyinstalled 37 Use preview under stand by status Cancel continuous output and try again 38 Command is not allowed under current status Finish current status and try again 39 Software limit is nearl...

Page 43: ...onnect to device Make sure device is power on and USB cable is connected or contact engineer Check power supply USB connection and USB drive 61 Cannot read parameter file information Check if parameter file is correct 62 Device ID validate failed Read device ID again or contact engineer 63 Temperature compensation is not completed overtime Check platform focus compensation movement or contact engi...

Page 44: ...w 1 Back exposure time too long 2 Plate washing time insufficient 6 Thin lines loss bent 1 Main exposure time insufficient 2 Back exposure time too short 3 Drying time insufficient 4 Brush pressure too much 5 Plate washing time too long 7 Plate surface uneven 1 Drying time insufficient 2 Plate washing time too long 3 Bottom of plate dirty 4 Plate storage inappropriate 8 Plate surface sticky 1 UVC ...

Page 45: ...5 7 3 Common instruments used for plate testing process Table 7 3 Tools used during plate testing process No Description Figure 1 100X Optical Magnifier 2 LED back lighting viewing board 3 Thickness Gauge 0 001mm 4 3D Dots Measuring Device ...

Page 46: ...Consumables Parts and Spare Parts 46 55 5 Transmission Densitometer 6 Film Ruler 1 5m ...

Page 47: ...ne Parts No 022042347 Details For stepping motor mechanism driving 5 Parts Name Timing belt 42MXL025 Bundled with new machine Parts No 022042330 Details For stepping motor mechanism driving 6 Parts Name Optocoupler Sensor GK152 CO M Bundled with new machine Parts No 022028431 Details Zero position sensor for scanning platform L R 7 Parts Name UL Fuse OTM10 250V OA OTM20 Bundled with new machine Pa...

Page 48: ...7 Details For stepping motor mechanism driving 5 Parts Name Timing belt 42MXL025 Bundled with new machine Parts No 022042330 Details For stepping motor mechanism driving 6 Parts Name Optocoupler Sensor GK152 CO M Bundled with new machine Parts No 022028431 Details Zero position sensor for scanning platform L R 7 Parts Name UL Fuse OTM10 250V OA OTM20 Bundled with new machine Parts No 060108137 060...

Page 49: ...dled with new machine Parts No 050180030 Details For pipeline connection fixation 4 Parts Name Timing Belt 156 3M 10 Bundled with new machine Parts No 022042347 Details For stepping motor mechanism driving 5 Parts Name 3M Electrical Tape Bundled with new machine Parts No 060201754 Details Plate end mounting used 6 Parts Name OptocouplerSensorGK152 CO M Bundled with new machine Parts No 022028431 D...

Page 50: ...ction 开盖停止信号预留安全开关 Top cover safety switch 驱动器正面拨码 Driver front side dip switch 驱动器背面拨码 Driver back side dip switch 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 1 2 ON 整步 Full step 2细分 Dial code 2 4细分 Dial code 4 8细分 Dial code 4 16细分 Dial code 16 B Z A GND 5V B Z A 8 9 10 11 12 13 14 6 7 4 5 2 3 1 BLUE 蓝 BLUE BLACK 蓝黑 GREEN 绿 GREEN BLACK 绿黑 YELLOW 黄 YELLOW BLACK 黄黑 RED 红 BLA...

Page 51: ...15Ω 制动电阻 Break Resistor DSD M DSD E M 光鼓伺服电机1 5kW Drum Servomotor 1 5kW DSD C M 2703P 吸尘气泵 2BH220 H26 Aspirating vacuum pump 2703D 主板接口板CN8 LBMIO CN8 3 16 AWG 2703M 8 7 6 5 4 3 2 1 变频器 1 5kw inverter 1 5kw N FLM FLC 主控电源输入 Control Power Input UPS 220V 50Hz 主机电源输入 Mainframe Power Input 220V 50Hz N1 L1 L 滤波器 filter 滤波器 filter N1 L1 L N N1 L1 N L N N1 L1 L FU20A 主板接口板CNS1 LBMIO CNS1 DSD P 主板接口板CNS2 L...

Page 52: ...Appendix 52 55 ...

Page 53: ...stor DSD M DSD E M 光鼓伺服电机1 5kW Drum Servomotor 1 5kW DSD C M 2703P 吸尘气泵 2BH220 H26 Aspirating vacuum pump 2703D 主板接口板CN8 LBMIO CN8 3 16 AWG 2703M 8 7 6 5 4 3 2 1 变频器 1 5kw inverter 1 5kw N FLM FLC 主控电源输入 Control Power Input UPS 220V 50Hz 主机电源输入 Mainframe Power Input 220V 50Hz N1 L1 L 滤波器 filter 滤波器 filter N1 L1 L N N1 L1 N L N N1 L1 L FU20A 主板接口板CNS1 LBMIO CNS1 DSD P 主板接口板CNS2 LBMIO CNS2 连接至制冷控制箱 ...

Page 54: ...Appendix 54 55 ...

Page 55: ... 滤波器 filter FLC 滤波器 filter M 3 16 AWG 2703M 8 7 6 5 4 3 2 1 吸尘进版气泵 2BH220 H16 dust cleaner loading vacuum pump 主机电源输入 Mainframe Power Input 220V 50Hz 60Hz 16A 主板接口板CN11 LBMIO CN11 主板接口板CN8 LBMIO CN8 光鼓伺服驱动器 Drum Servomotor driver 1 400W10Ω 制动电阻 Break Resistor DSD M DSD E M 光鼓伺服电机 Drum Servomotor DSD C 变频器 frequency converter SP T Laser SP F 2703P DSD P SBSD P 直线伺服电机 Linear Servomotor 主板接口板CNS2 LB...

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