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Manual P/N: 192052171  Rev AA  

May 2018

(ENGLISH)

ENGLISH

Improper operation of a hoist can create a potentially hazardous 

situation which, if not avoided, could result in death, or serious 

injury. To avoid such a potentially hazardous situation, the 

operator shall:

1. 

NOT

 operate a malfunctioning or unusually performing hoist.

2. 

NOT

 operate the hoist until you have thoroughly read and 

understood this manual.

3. 

NOT

 operate a hoist which has been modified without the 

manufacturer’s approval or certification to be in conformity 

with applicable OSHA regulations.

4. 

NOT

 lift or pull more than rated load for the hoist.

5. 

NOT

 use damaged hoist or hoist that is not working properly.

6. 

NOT

 use hoist with twisted, kinked, damaged,  

or worn load chain.

7. 

NOT

 operate with any lever extension (cheater bar).

8. 

NOT

 attempt to “free chain” the hoist while a load is applied.

9. 

NOT

 use the hoist to lift, support, or transport people.

10. 

NOT

 lift loads over people and make sure all personnel 

remain clear of supported load.

11. 

NOT

 attempt to lengthen the load chain or repair damaged 

load chain.

12.  Protect the hoists load chain from weld splatter or other 

damaging contaminants.

13. 

NOT

 operate a hoist when it is restricted from forming a 

straight line from hook to hook in the direction of loading.

14. 

NOT

 use load chain as a sling or wrap load chain around load.

15. 

NOT

 apply the load to the tip of the hook or to the hook latch.

16. 

NOT

 apply load unless load chain is properly seated in the 

chain wheel(s) or sprocket(s).

17. 

NOT

 apply load if bearing prevents equal loading on all load 

supporting chains.

18. 

NOT

 operate beyond the limits of the load chain travel.

19. 

NOT

 leave load supported by the hoist unattended unless 

specific precautions have been taken.

20. 

NOT

 allow the chain or hook to be used as an electrical or 

welding ground.

21. 

NOT

 allow the chain or hook to be touched by a live  

welding electrode.

22. 

NOT

 remove or obscure the warnings on the hoist.

23. 

NOT

 operate a hoist which has Not been securely attached 

to a suitable support.

24. 

NOT

 operate a hoist unless load slings or other approved 

single attachments are properly sized and seated in the  

hook saddle.

25. 

NOT

 lift loads that are Not balanced and the holding action 

is Not secure, taking up slack carefully.

26. 

NOT

 operate a hoist unless all persons are and remain clear 

of the supported load.

27.  Report malfunctions or unusual performances of a hoist, 

after it has been shut down until repaired.

28. 

NOT

 operate a hoist on which the safety placards or decals 

are missing or illegible.

29.  Be familiar with operating controls, procedures and warnings.

Improper operation of a hoist can create a potentially hazardous 

situation which, if not avoided, could result in minor or moderate 

injury. To avoid such a potentially hazardous situation, the 

operator shall:

1.  Maintain a firm footing or be otherwise secured when 

operating the hoist.

2.  Check brake function by tensioning the hoist prior to each lift 

or pulling operation.

3.  Use hook latches. Latches are to retain slings, chains, etc. 

under slack conditions only.

4.  Make sure the hook latches are closed and not supporting 

any parts of the load.

5.  Make sure the load is free to move and will clear all 

obstructions.

6.  Avoid swinging the load or hook.

7.  Avoid lever “fly-back” by keeping a firm grip on the lever until 

operating stroke is completed and lever is at rest.

8.  Inspect the hoist regularly, replace damaged or worn parts, 

and keep appropriate records of maintenance.

9.  Use Columbus McKinnon parts when repairing the unit.

10.  Lubricate load chain as recommended in this manual.

11. 

NOT

 operate except with manual power.

12. 

NOT

 permit more than one operator to pull on lever at the same 

time. More than one operator is likely to cause hoist overload.

13. 

NOT

 allow your attention to be diverted from operating  

the hoist.

14. 

NOT

 allow the hoist to be subjected to sharp contact with 

other hoists, structures, or objects through misuse.

15. 

NOT

 adjust or repair the hoist unless qualified to perform 

such adjustments or repairs.

The hoists are intended for general industrial use for 

moving loads within their load ratings. Prior to installation 

and operation, the user should review the application for 

abnormal environmental or handling conditions.

GENERAL SAFETY INFORMATION

ADVERSE ENVIRONMENTAL CONDITIONS

Do not use the hoists in areas containing flammable vapors, 

liquids, gasses or any combustible dust or fibers. Do not use 

the hoist in highly corrosive, abrasive, wet environments or in 

applications involving exposure to temperatures below -10ºF or 

above 130ºF.

MOVING HAZARDOUS LOADS

The hoists are not recommended for lifting materials that could 

cause widespread damage if dropped. The lifting or moving of 

materials that could explode or cause chemical or radioactive 

contamination requires fail-safe, redundant supporting devices 

that are not incorporated into these hoists.

Summary of Contents for 2208A

Page 1: ...1 2 3 Y 5 TONNE 500 1000 2000 3000 Y 5000 KG Siga todas las instrucciones y advertencias para inspeccionar mantener y operar ste polipasto El uso de cualquier polipasto presenta algunos riesgos de da...

Page 2: ...to y centros de servicio situados estrat gicamente en Estados Unidos y Canad Estas instalaciones se han seleccionado en base a su capacidad demostrada en la reparaci n de equipos y suminstro de piezas...

Page 3: ...ted load 27 Report malfunctions or unusual performances of a hoist after it has been shut down until repaired 28 NOT operate a hoist on which the safety placards or decals are missing or illegible 29...

Page 4: ...Columbus McKinnon Corporation cannot be responsible for applications other than those for which CM equipment is recommended 1 chain fall SPECIFICATIONS Product Code Rated Capacity tons Standard Lift f...

Page 5: ...hoist frame for dents or cracks and inspect the load chain for nicks and gouges If shipping damage has occurred refer to the packing list envelope on the carton for claim procedure Operating a unit wi...

Page 6: ...of inspection must be determined by the individual application and are based upon the type of service to which the hoist will be subjected The inspection of hoists is divided into two general classif...

Page 7: ...11 11 33 287 9 3 3000 0 315 8 11 11 33 287 9 5 5000 0 394 10 11 14 17 359 9 Hand Chain 0 198 5 11 11 55 293 3 Note that worn chain can be an indication of worn hoist components For this reason the hoi...

Page 8: ...can 28619 1 gal 3 8L can DISASSEMBLY Two points of caution to be observed in disassembly are 1 Loose rollers and bearing balls are used in various locations in the units Care must be taken so as to n...

Page 9: ...feet 1 5M long Run chain thru the hook block first link around the sheave must stand on edge and up to the dead end block Secure chain to dead end block using the stud nut and cotter pin Refer to ill...

Page 10: ...When ordering replacement parts it is recommended that consideration be given to the need for also ordering such items as gaskets fasteners insulators etc These items may be damaged or lost during di...

Page 11: ...15 1 Loose End Pin includes 2 Cotter Pins 22921A 22805A 22927A 22523A 622A 16 1 Chain Guide Roller 22922A 22806A 22827A 22524A 622A 17 1 Upper Hook Assembly includes Hook with Latch Hook Block Bearing...

Page 12: ...10 Manual P N 192052171 Rev AA May 2018 ENGLISH ENGLISH SERIES 622A HAND HOIST EXPLODED VIEW NOTE Metric Tools Required for Fasteners...

Page 13: ......

Page 14: ...uya acci n de sujeci n NO sea segura se debe eliminar la holgura cuidadosamente 26 NO se debe utilizar el polipasto hasta que todas las personas est n alejadas de la carga 27 Si el polipasto presenta...

Page 15: ...e equipos que cumplan con los c digos de seguridad estatales y nacionales Columbus McKinnon Corporation no puede hacerse responsable de los usos distintos a aquellos para los que se recomienda el equi...

Page 16: ...embalaje que se encuentra en la caja para obtener informaci n acerca del procedimiento de reclamos ADVERTENCIA Si se pone en funcionamiento una unidad con da os externos evidentes la carga podr a cae...

Page 17: ...ue est haciendo y utilice el sentido com n No utilice el polipasto si est cansado distra do o bajo la influencia de drogas alcohol o medicamentos que reduzcan el control MANTENIMIENTO INSPECCI N Para...

Page 18: ...ena y realice una inspecci n eslab n por eslab n para verificar que no presenten cortes perforaciones torsi n desgaste o tensi n excesivos Se debe calibrar la cadena en toda su extensi n y se debe ree...

Page 19: ...Corning Corp o una equivalente las roscas de la manivela los engranajes los rodillos de la rueda de elevaci n los rodillos del rodamiento del engranaje los mu ones de la gu a de la cadena y el pasado...

Page 20: ...elevaci n hasta que aproximadamente 2 pies 0 6 mm de cadena hayan pasado por la rueda de elevaci n En este momento se debe retirar el alambre de la cadena Retire el pasador de chaveta del pasador de...

Page 21: ...el C digo B30 16 Polipastos elevados de la Sociedad Americana de Ingenieros Mec nicos American Society of Mechanical Engineers ASME que se puede obtener de ASME Order Department 22 Law Drive Box 2300...

Page 22: ...1 Pasador de extremo suelto incluye 2 pasadores de chaveta 22921A 22805A 22927A 22523A 622A 16 1 Rodillo de gu a de la cadena 22922A 22806A 22827A 22524A 622A 17 1 Conjunto del gancho superior incluye...

Page 23: ...polipasto y el kit del extremo muerto no hay piezas individuales disponibles para reparaciones Conjunto del bloque del gancho inferior A excepci n del pestillo del gancho no hay piezas individuales di...

Page 24: ...PAS Signaler les dysfonctionnements ou les performances nhabituelles d un palan apr s qu il a t arr t jusqu ce qu il soit r par MISE EN GARDE Un mauvais fonctionnement d un palan peut cr er une situat...

Page 25: ...on La Soci t ne peut tre tenue responsable des applications autres que celles pour lesquelles l quipement de CM est recommand 1 chain fall 1 chute de cha ne SP CIFICATIONS Code produit Capacit nominal...

Page 26: ...sont survenus lors de l exp dition se r f rer l enveloppe de la liste de colisage sur la bo te pour la proc dure de r clamation ATTENTION L utilisation d une unit pr sentant des dommages externes vide...

Page 27: ...PECTION Pour maintenir un fonctionnement continu et satisfaisant une proc dure d inspection r guli re doit tre initi e afin que les pi ces us es ou endommag es puissent tre remplac es avant qu elles n...

Page 28: ...e bout bout et permettre une nouvelle section de prendre l usure L installation correcte de la cha ne de levage est d crite dans la section sur la cha ne de levage de la charge page 28 NOMBRE DE LIENS...

Page 29: ...nes des tourillons collier 3 et 5 tonnes goujon mort 3 et 5 tonnes REMARQUE Pour assurer une dur e de vie extra longue et des performances optimales veillez lubrifier les diff rentes parties du palan...

Page 30: ...la cha ne en vous assurant qu il n y a pas de torsion jusqu la goupille d extr mit libre et glisser la goupille dans le dernier maillon de la cha ne Faites glisser la goupille d extr mit libre dans l...

Page 31: ...crochet sup rieur et inf rieur MAINTENANCE PR VENTIVE En plus de la proc dure d inspection p riodique un programme de maintenance pr ventive devrait tre mis en place pour prolonger la dur e de vie du...

Page 32: ...A 22522A 622A 15 1 Goupille d extr mit libre comprend 2 goupilles fendues 22921A 22805A 22927A 22523A 622A 16 1 Rouleau de guide de cha ne 22922A 22806A 22827A 22524A 622A 17 1 Ensemble de crochet sup...

Page 33: ...du kit de verrouillage du kit de suspension du palan et du kit Dead End les pi ces individuelles ne sont pas disponibles pour les r parations Assemblage du crochet inf rieur sauf pour le crochet loqu...

Page 34: ...TY SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE QUALITY AND OR T...

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