Ingersoll-Rand Hercu-Link HA1-005 Parts, Operation And Maintenance Manual Download | Manualshive

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Form MHD56298

• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a

Ingersoll-Rand

winch or hoist. The manual form numbers are as follows:

“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295

• Available winch options may require additional supplements to the basic winch manual.

• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.

• We strongly recommend that ALL maintenance on

Ingersoll-Rand

equipment be carried out by personnel certified by

Ingersoll-Rand

, or by

Ingersoll-Rand

Authorized Service Centers.

• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.

• Use only Genuine

Ingersoll-Rand

parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.

• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:

Winch Man Rider

™

Supplements:

Model:

Publication No.

Model:

Publication No.

FA2, FA2.5,
FH2, FH2.5

MHD56046

LS500RLP

SAM0011

LS1000RLP

SAM0012

FA5

MHD56042 and
MHD56220

LS150RLP

SAM0082

LS150RLP/500/
1000

SAM0115

FA10

MHD56252

FA2.5A MHD56236

LS150RLP and
LS150PLP-PH

SAM0120

FA2B and
HU40A

MHD56207

LS500RLP-E

SAM0122

FH10MR

MHD56212

LS150RLP-
DP5M-F

SAM0184

Fulcrum Electric

MHD56277

LS500HLP/
LS1000HLP

SAM0004

LS150HLP

SAM0222

*

Winches -

ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.

*

Hoists -

ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.

Form MHD56298
Edition 2
November 2004
71441844

©

2004 Ingersoll-Rand Company

IMPORTANT INFORMATION:

1
2
3
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Summary of Contents for Hercu-Link HA1-005

Page 1: ...ried out by personnel certified by Ingersoll Rand or by Ingersoll Rand Authorized Service Centers Contact the Factory if in doubt about installation operation inspection and maintenance instructions Use only Genuine Ingersoll Rand parts when maintaining or repairing a winch hoist or any component of a winch or hoist ANSI ASME recommends that a winch or hoist or any components of a winch or hoist t...

Page 2: ...sible for the operation installation and maintenance of these products Do not use this hoist for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this hoist in accordance with American National Standards Institute S regulations afety Code ASME 830 16 and any other applicable safety codes and Refer all communications to the nea...

Page 3: ... Hoist Controls 13 Inspection Records and Reports 15 Frequent Inspection 1 5 Periodic Inspection 16 Hoists not in Regular Use 17 Inspection and Maintenance Report 18 Lubrication Motor 19 Load Chain 20 Reduction Gear Assembly 21 Troubleshooting Troubleshooting Chart 22 Maintenance Maintenance Intervals 24 Load Chain Replacement 24 Hoist Disassembly 27 Cleaning Inspection and Repair 30 Hoist Assembl...

Page 4: ...t if there were an equipment failure no personnel would be injured This means keep out from under a raised load and keep out of the line of force of any load Ingersoll Rand Material Handling hoists are manufactured in accordance with the latest ASME B30 16 standards The Occupational Safety and Health Act of 1970 generally places the burden of compliance with the owner employer not the manufacturer...

Page 5: ...n by inserting a bolt between links 9 Only lift loads less than or equal to the rated capacity of the hoist See warning labels attached to the hoist 10 When using two hoists to suspend one load select two hoists each having a rated capacity equal to or more than the load This provides adequate safety in the event of a sudden load shift 11 Never place your hand inside the throat area of a hook 12 N...

Page 6: ...d labels may not be shown actual size Tag part number 7104212l B is attached to the inlet air supply components Tag part number 7 1042 147 A is attached to the lubricator in the inlet air supply line Tag part number 7 1107 155 is attached to the power head Label part number 71107130 A is attached to the inlet air reduction gear assembly fill plug supply components Tag part number 71059612 B is att...

Page 7: ... input shaft which passes through the center of the sheave section The input shaft also acts as the sun gear for the second stage planetary reducer The output from the secondary planetary reduction assembly is transmitted directly to the load chain sheave When the pendant UP or DOWN button is released quick exhaust valves allow the brake to set quickly and avoid downward load drift Table 1 Capacit...

Page 8: ...otor pendant 4 button 7 3 motor with emergency stop 4 3 motor pendant 6 button Lift xx Length of lift XX Specify length ft Max 60 ft 18 m Control Drop xx Control Drop Pendant or Hand chain length Options C Corrosion resistant coating SBCZ and Marine 812 top coat L Upper and lower limit switch N Corrosion resistant load chain zinc plated M Marine protection package T Galvanized chain container not ...

Page 9: ...hoist and trolley when lifting them into place on the beam Installing Over the End of the Beam Preadjust trolley width for the beam flange measurement Refer to Installing from Underneath the Beam Remove the rail stop and slide trolley on end of the beam Reinstall rail stop If this procedure cannot be used due to insuffi cient space or fixed limit stops the trolley must be installed from underneath...

Page 10: ... container if required 2 Attach chain stopper 241 to the last link of the load chain free end 3 Attach the chain container to the hoist 4 Run bottom block to lowest point and run hoist in up direction to feed the chain back into the container l When feeding chain into the chain container begin with the chain stopper end of the chain so that it piles naturally Attaching Free End of Load Chain 1 Ins...

Page 11: ...upport Department for operating requirements with optional 60 psi system Hoist Pendant The pendant control is installed at the factory Hose fittings on the pendant are color coded to ensure correct assembly Check all hose connections are tight and that hoses are not twisted or crimped Refer to Dwg MHTPA0095 and MHTPA0510 for correct pendant hose connections If the optional Accu troll pendant is us...

Page 12: ...th of the beam Inspect hoist and trolley performance when raising moving and lowering test load s Hoist and trolley must operate smoothly and at rated specifications prior to being placed in service Check that trolley if equipped and hook movement is the same direction as arrows or information on the pendant control Raise and lower a light load to check operation of the hoist brake Check hoist ope...

Page 13: ...Hoist without air I Hoist with air powered vane or piston motor trolley Lubricator Accessory Filter Separator Accessory Dwg MHTPA0535 12 ...

Page 14: ... hoist including a study of the manufacturer s literature The operator must thoroughly understand proper methods of hitching loads and should have a good attitude regarding safety It is the operator s responsibility to refuse to operate the hoist under unsafe conditions Initial Operating Checks Hoists are tested for proper operation prior to leaving the factory Before the hoist is placed into serv...

Page 15: ...ional information 4 button pendant shown Dwg MHTPB0434 Attaching the Load Power ON Power OFF Hoist RAISE Hoist LOWER Trolley RIGHT Trolley LEFT l The hook latch is intended to retain loose slings or devices under slack conditions Hook latches are not intended to be an anti fouling device so caution must be used to prevent the latch from supporting any of the load 14 ...

Page 16: ... all load bearing equipment Written reports based on severity of service should be made on the condition of critical parts as a method of documenting periodic inspections These reports should be dated signed by the person who per formed the inspection and kept on file where they are readily available for review l The external placement of coded marks on equipment identifying completed inspections ...

Page 17: ...A0102 Replace a chain that fails any of the inspections Check chain lubrication and lubricate if necessary Refer to Load Chain in LUBRICATION section Dwg MHTPA0102 l It may not be possible to determine the full extent of chain wear or stretching by visual observation At any indication of wear or stretching inspect the chain in accordance with instructions in Periodic Inspection 8 CHAIN REEVING Ens...

Page 18: ...n for stretching and wear by measuring across five link sections all along the chain paying particular attention to the most frequently reeved links When any five links in the working length reaches or exceeds the discard length replace the entire chain see Dwg MHTPA0041 Always use a genuine Ingersoll Rand Material Handling replacement chain for regular and nickel diffused load chains Size mm 16 0...

Page 19: ...ard and codes of practice If in doubt about an existing condition contact the nearest INGERSOLL RAND Distributor or the factory for technical assistance COMPONENT CONDITION Pass Fail CORRECTIVE ACTION Repair Replace NOTES Fasteners Gears Shafts Bearings Working length s maximum wear stretch Supporting Structure Labels and Tags Other Components list in NOTES section inches mm ref load chain dimensi...

Page 20: ... or more frequently depending on severity of service For temperatures 20 to 50 F 29 to 10 C use a multipurpose lithium based EP 1 grease For tempera tures 30 to 120 F 1 to 49 C use a multipurpose lithium based EP 2 grease Hoist Motor The motor is splash lubricated by the oil in the motor housing and has no other means of lubrication It is therefore important to use only high quality non detergent ...

Page 21: ...abrasive dust build up and lubricate the chain 6 Use Ingersoll Rand LUBRI LINK or a SAE 50 to 90 EP oil Trolley Drive Assembly Reduction Gear and Brake Fill Port Red ion Gear and Brake Level Port The gear housing is filled at the factory and shipped with the proper amount of oil a non toxic rust inhibiting worm gear oil AGMA 7 compound that is suitable for an ambient temperature of 50 F to 125 F 1...

Page 22: ...tures 20 to 50 F 30 to 10 C use a multipurpose lithium based EP 1 grease For temperatures 30 to 120 F 1 to 49 C use a multipurpose lithium based EP 2 grease Trolley Lubricate grease fittings monthly with 2 to 3 squirts from a grease gun Grease fittings are located on trolley side plates at each trolley wheel location Use grease as recommended for seals and bearings l Do not over fill Excess oil wi...

Page 23: ...ake inlet 55 PSI 3 8 bar minimum Load continues to move when hoist is stopped UP direction Load continues to move when hoist is stopped DOWN direction Valve sticking Dump valves not releasing Pendant lever sticking Valve sticking Dump valves not releasing Brake is slipping Check limit arm for free movement Check pendant dump valves Check lever and restore free movement Check limit arm for free mov...

Page 24: ...colored fitting connection on pendant Lubricate load chain See LUBRICATION section See INSPECTION to determine wear limit Replace if necessary Replace worn parts Align hoist with load Do not yard or side pull Check load chain is correctly reeved Repair or replace beam Clean off oil grease or paint Trolley won t run Trolley not spaced for beam clearance Pendant lever sticking Emergency valve OFF No...

Page 25: ...length of 16 mm load chain be available when replacing the hoist load chain Feeding a short length of load chain through the bottom block assembly or power head assembly prior to installing the new load chain may simplify installation Dwg MHTPA0042 Weld on perpendicular load chain must always face away from sheaves See Dwg MHTPA0042 HA1 005 Hoist Ref Dwg MHTPA0428 1 The hoist should be hung and co...

Page 26: ...0016 which is the same size as the load chain join the new load chain to the free end on the old chain taking care that the weld on the perpendicular standing links on the new chain are facing away from the hoist load sheave Run the hoist slowly until the new load chain has passed through the hoist Continue running hoist and pull chain by hand through bottom block assembly 400 Begin feeding chain ...

Page 27: ...rection until the bottom block assembly 400 is approximately 3 ft 1 m from the hoist power head Firmly support and secure the bottom block assembly 400 in this position l Do not begin chain replacement until bottom block assembly is fully secured and supported If the bottom block assembly or chain are dropped they could cause injury or damage property 5 6 7 8 9 10 Cut new load chain to length Load...

Page 28: ...se of heat or excessive force should not be required 8 9 Keep the work area clean to prevent dirt and other foreign matter from getting into bearings and other moving parts All seals 0 rings and back up rings should be discarded once they have been removed New seals 0 rings and back up rings should be used when assembling the hoist When grasping a part in a vise always use leather or copper covere...

Page 29: ...e planet gear assembly ring gear 7 and thrust washers 8 from internal gear 17 Remove capscrews 18 19 and nuts 22 from large gear housing 26 Pry large gear housing 26 from top frame 38 On 20 ton hoists also remove frame drive side 82 15 ton Hoist Only Remove capscrews 76 and retainer plates 75 from large gear housing 26 and reducer adapter 50 10 Remove stud 33 chain stripper 45 and pins 49 Tap out ...

Page 30: ...ecuring side blocks 401 Pry side blocks 401 apart 3 Drive out pin 43 and unscrew nut 42 from threaded hook section Remove bearing 40 4 Remove sheave assembly and pull bearings 406 from sheave 407 HA1 015 Hoist Ref Dwg MHTPA0513 1 Always make sure load chain is removed before disassembly 2 Remove plug 408 and pin 402 if not already done for load chain removal 3 Remove capscrews 405 lockwashers 403 ...

Page 31: ...en removed remove the bearings 352 crank 350 and spacer 353 Instructions 10 through 12 apply to both the Power Head and Trolley Motors 10 Remove the retainer ring 366 and spacer 367 and shims 365 11 Press out crankshaft 354 aligning oil thrower with opening in motor housing 369 12 Clean off jointing compound from rotary valve housing bore 332 and the outside of the valve bush 136 with Hermetite 13...

Page 32: ...damage Replace or repair any part which is in questionable condition The cost of the part is often minor in comparison with the cost of redoing the job Smooth out all nicks burrs or galled spots on shafts bores pins or bushings Examine all gear teeth carefully and remove nicks or burrs Polish the edges of all shaft shoulders to remove small nicks which may have been caused during handling Remove a...

Page 33: ...asher 8 Set timing marks on planet gears and install planet gear assembly in internal gear Ref Dwg MHTPA0508 Position Punch Marks on Planet Gears at 12 o clock for Correct Timing 11 Lubricate and install 0 ring 6 in bore of large gear housing 26 Install ring gear 7 Ring gear may be installed either way Align capscrew holes 12 Lube and install 0 ring 6 in bore of brake adapter 5 13 Grease thrust wa...

Page 34: ...MHTPB0527 l All parts must be thoroughly clean prior to reassem bly 1 Install retainer ring 91 and bearing 92 in power plate if previously removed 2 Lubricate and install 0 Rings 105 and 107 and back up rings 104 and 106 on piston 103 3 Assemble piston 103 into power plate 109 using a shop press being careful not to damage the 0 rings or the Teflon back up rings Visually align the center of the cu...

Page 35: ...motion of the worm gear assembly 12 Install oil seal 219 in motor adapter 220 so oil seal lip faces into the housing 13 Install oil seal 228 in reducer adapter 232 so lip faces into the housing 14 Install motor adapter 220 on housing 2 12 and secure with screws 200 piston motor or screws 234 vane motor 15 Install spacer 230 on shaft 208 Take care not to damage the lip of oil seal 228 16 Install ke...

Page 36: ...e slot are correctly engaged 15 Install cover 339 and secure with capscrews 340 Vane Motor Assembly Trolley Ref Dwg MHTPB0379 1 Install seal 252 in cover 253 so seal 252 is flush with cover face Seal lip must face towards motor 2 Install seal 254 in cover 253 so seal lip faces towards the motor 3 Install bearings 251 in covers 253 and 260 using a small amount of Loctite 609 on the outside bearing ...

Page 37: ...ck that hook swivels freely Install grease fitting 39 and fill block with grease Refer to LUBRICATION section Check latch is installed and functional On 10 15 and 20 ton hoists it is suggested that a short length of 16 mm chain be available when assembling the bottom block assembly The chain should be installed around the sheave prior to final assembly of the block sections If this procedure is fo...

Page 38: ...s 2 Install spacers with limit switches on reducer adapter 50 with capscrews 452 and lockwashers 45 1 3 Adjust the position of the limit switch plunger to ensure a maximum of l 16 in 1 6 mm clearance between limit switch plunger and spring 460 Ref Dwg MHTPA0544 mix Dwg MHTPA0544 Load Test Prior to initial use all new extensively repaired or altered hoists shall be load tested by or under the direc...

Page 39: ......

Page 40: ...ist 55 Trolley Drive Vane Motor Assembly Drawing MHTPB0379 56 Trolley Drive Vane Motor Assembly Parts List 57 Trolley Drive Vane Motor Valve Assembly Drawing MHTPB0407 and Parts List 58 Accessories Chain Bucket Assembly Drawings MHTPA0517 and MHTPA0518 and Parts List 59 Limit Switch Assembly Drawing MHTPA0526 60 Limit Switch Assembly Parts List 61 Piping and Controls Piping Assembly Drawing MHTPB0...

Page 41: ... Dwg MHTPD0506 40 ...

Page 42: ...ernal Gear 1 12239 63 Planet Carrier 1 71008700 20 Lifting Eye 2 9575 1F 64 Pinion 1 10998 22 Nut 4 55037 65 Reducer Fitting I 71056824 23 Pipe Plug 4 54912 66 Pipe Plug 1 50801 24 Breather 2 52024 67 Motor Adapter 1 10999 25 Fitting 2 54012 68 Gasket 1 19689 27 Thrust Washer 1 8646 9 69 Lockwasher 6 50893 Bearing 5and 10 ton 70 Capscrew 6 53127 28 hoists 2 50140 Bearing 15 and 20 ton 4 71 Namepla...

Page 43: ... Dwg MHTPC0519 ton Hoist Hoist Dwg MHTPC0520 42 ...

Page 44: ... 52894 71054803 Top Frame Hook Mount 9574 9506 11266 10100 2 38 1 Top Frame Trolley Mount 10189 10190 10441 2 Bearing 52291 50144 50394 40 1 Washer ___ ___ 8519 5 ___ 42 Nut 1 9571 8476 9081 8827 43 Pin 1 52311 50958 50917 50958 45 Chain Stripper 1 9509 9446 46 Nut 1 51011 Capscrew 48 1 53356 49 Pin See 9453 l 2 9453 4 2 9453 4 3 9453 2 2 50 Reducer Adapter Hook Mount Reducer Adapter Trolley Mount...

Page 45: ... Dwg MHTPB0527 44 ...

Page 46: ... 102 Stationary Disc 6 52608 103 Piston 1 52609 l 104 Backup Ring packing 1 52203 l 105 0 Ring 1 50228 13 l 106 Backup Ring packing 1 52610 l 107 0 Ring 1 52611 108 Fitting 1 52184 109 Power Plate 1 52613 110 Bleeder Screw 1 52612 112 Breather 1 71086797 113 Washer 2 50181 114 Capscrew 2 52614 l 115 Gasket 2 52615 116 Brake Cover 1 7 1086805 118 Capscrew 4 51036 235 Lockwasher 4 50181 Brake Rebuil...

Page 47: ... Dwg MHTPC0380 46 ...

Page 48: ...necting Rod 3 71029961 350 Crank 1 71029565 l 352 Bearing 1 71030191 353 Spacer 1 71029581 ITEM DESCRIPTION QTY NO OF PART I I TOTAL PART NO 354 Crank Shaft Assembly 1 7 1029672 355 Key 1 71030233 l 356 Bearing 2 71029912 357 Retainer Ring 2 7 1029656 358 Seal 1 71018535 Not sold 360 0 Ring Shipping Only separately 362 Breather Plug 710030175 363 Flange Plate 1 71029698 364 Screw 4 71029888 365 Sh...

Page 49: ...20 ton Dwg MHTPB0514 15 ton Dwg MHTPA0513 48 ...

Page 50: ...1054803 39 Grease Fitting 51753 1 51753 2 53095 4 51753 4 See 39A Grease Fitting 53477 2 l 40 Bearing 1 52291 50144 50468 50394 42 Nut 1 9571 8476 9081 8827 43 Pin 1 52311 50917 50958 74 Idler Sheave See B 10068 1 B 10104 1 B 10068 2 401 SideBlock 1 pair 9572 SET B 10089 SET B 10106 B 10065 SET 402 Pin 1 9453 5 9453 4 403 Lockwasher 2 54083 53477 53437 54953 404 Nut 2 52313 51752 5095 I 405 Capscr...

Page 51: ...Hand Chain Drive Plain Side Plate Assembly Dwg MHTPA0529 Powered Side Assembly Trolley side plate design may vary slightly depending on hoist capacity Plate Dwg MHTPC0530 ...

Page 52: ...3 Geared Wheel Copper Plate 19480 19481 19482 Geared Wheel Bronze 8944 2 8234 1 84043 1 173 Side Plate Geared Handwheel 1 18843 19087 19142 Side Plate Motorized 18969 18845 18847 Suspension Shaft 6 8 in 9910 2 9914 10459 1 Suspension 8 10 in 18971 174 2 19093 10459 2 Suspension Shaft 10 12 in 19151 19846 10459 3 Suspension Shaft 12 14 in 20309 23126 10459 4 175 Spacer 176 Spacer 177 Pin 178 Pin Co...

Page 53: ... Dwg MHTPC0551 52 ...

Page 54: ...1291 3829 Key 216 1 502737 217 Bearing Cone 2 Order 218 Bearing Cup Bearing Assembly 7 10734 15 219 Oil Seal 1 51283 220 Motor Adapter 2 11252 6553 222 Shim 0 007 in 0 178 mm 3 223 Shim 0 005 in 0 127 mm 3 Order Shim Kit 6550 50 224 Shim 0 020 in 0 508 mm 1 225 Cover 1 3115 226 Worm Gear 1 3830 227 Spacer 1 4147 l 228 Oil Seal 1 51578 229 Sleeve 1 3114 230 Spacer I 4147 9 232 Reducer Adapter 1 833...

Page 55: ... Dwg MHTPC0381 54 ...

Page 56: ... 71029896 351 Ring 2 71029946 l 352 Bearing 1 71030183 ITEM DESCRIPTION NO OF PART PART NO 353 Spacer 1 71029573 354 Crankshaft 1 71029664 355 Key 1 71030225 l 356 Bearing 2 71029904 l 358 Seal 1 71018444 360 0 Ring Shipping Only 1 Not sold separately 362 Breather Plug 1 71030175 363 Flange Plate I 1 71029680 364 Screw 4 71029870 365 Shim 5 71029631 366 Retainer Ring 1 71029599 367 Spacer 1 710296...

Page 57: ... Dwg MHTPB0379 56 ...

Page 58: ...aft and Rotor 1 4335 6 order kit 1000P60 VMK 4333 A 260 Cover 1 3761 262 Capscrew 4 51080 263 Cap 1 4334 264 Capscrew 3 51081 265 Capscrew 4 51078 266 Muffler 2 50593 267 Valve Manifold 1 8466 268 Capscrew 2 51095 l 269 0 Ring 5 P 1100 13 270 Pilot Control Valve 1 5043 1 273 Capscrew 1 51079 274 Capscrew 2 275 Fitting 1 54913 Repair Kit Incl s items 251 252 254 258 262 264 and 265 As Req d 1000P60...

Page 59: ...100 10 589 Capscrew 1 71128748 590 Spring Center Cap Assembly 1 71128755 592 Pilot Cap 2 71128763 593 Washer 4 71128771 594 Spring 2 71060206 595 Spring Cap 2 71064604 596 Pin 2 71064596 597 Pilot Spacer 2 71128789 598 Piston 2 71128797 600 Screw 8 71128805 583 O Ring 2 P 1000 10 584 Bushing 2 71128722 l 585 0 Ring 6 P l000 17 587 Retainer 2 71128730 DESCRIPTION OF PART PART NO l 588 0 Ring 2 P 10...

Page 60: ...n 71098537 304 Bracket 2 21599 305 Clevis 2 54645 306 Chain Specify Length 50962 307 Capscrew 2 50847 308 Washer 2 51833 ITEM DESCRIPTION OF QTY PART NO PART TOTAL NO 309 Nut 1Trolley Mount 2Hook Mount 50170 310 Chain Bucket 1 20512 312 Pin 2 19466 11 313 Setscrew 2 51771 Bracket 5 10 and 15 ton 20514 314 1 Bracket 20 ton 20518 315 Shackle 1 71098099 316 Hook 1 71098081 317 Capscrew 1 51769 318 Ca...

Page 61: ...Limit Arm 462 shown is for 5 and 10 ton hoists Design varies for 15 and 20 ton hoists Dwg MHTPA0526 60 ...

Page 62: ...it Arm 1 9513 19267 9452 463 Capscrew 2 52263 464 Shaft 1 9543 9451 466 Bushing 2 50146 467 Washer 1 14600 468 Spacer 1 23434 063 Recommended Spare Not shown on drawing Assembly Information Limit arm 462 attaches to chain stripper 45 with shaft 464 Spacer brackets 450 attach to reducer adapter 50 with capscrews 452 and lockwashers 45 1 Item 467 washer is required on 5 ton units equipped with the l...

Page 63: ... Dwg MHTPB0552 62 ...

Page 64: ...ng Tee Hose Assembly See 1 52180 2 ___ 54933 1 17597 1 51003 659 Fitting Nipple 2 52185 660 Fitting Elbow 1 54869 662 Shuttle Valve 1 50277 663 Fitting Elbow 1 52803 664 Fitting Nipple 1 50859 665 Fitting Nipple 1 51034 666 Fitting Tee 1 51812 667 Fitting Nipple See 51814 1 51814 3 668 Fitting Tee 1 52181 669 Hose Assembly 1 17073 6 670 Fitting Elbow 1 672 Fitting Bushing 1 54870 673 Fitting Nippl...

Page 65: ... Dwg MHTPA0396 64 ...

Page 66: ... 0 Ring See 51234 2 51234 4 51234 6 433 Spool Emergency Off 1 ___ 907 l 2 434 Block Emergency Off 1 9984 9424 435 Spool Trolley 2 9071 3 9071 3 436 Nameplate 1 9436 437 Drive Screw 4 ___ 51673 438 Emergency Off Button 1 ___ 9414 439 Capscrew 1 51672 440 Gasket 9854 442 Block Trolley 1 51678 ___ 51678 443 Button Trolley 2 9414 1 ___ 9414 l 444 Gasket 1 9852 9852 445 Pin 1 51671 446 Lever 2 51413 44...

Page 67: ...ve Spool 1 Order Complete Valve Assembly item 625 628 Valve Sleeve 1 629 Shoulder Screw 1 71128631 630 Centering Shaft Guide 1 54918 631 Capscrew 8 71028518 632 End Cap 1 54920 633 O Ring 6 51632 634 Valve Body 1 Order Complete Valve Assembly item 625 635 Spacer 1 54923 636 Washer 1 54924 637 Spring 1 54925 638 End Cap 1 54926 Recommended Spare 66 ...

Page 68: ...0 21654 20 21655 20 25 7 6 21653 25 21654 25 21655 25 30 9 21653 30 21654 30 21655 30 35 10 7 21653 35 21654 35 21655 35 40 12 21653 40 21654 40 21655 40 45 13 7 2 1653 45 21654 45 21655 45 50 15 25 21653 50 21654 50 21655 50 LENGTH PART NUMBER w EMERGENCY STOP Feet Meters 2 Button 4 Button 6 Button 10 3 21656 10 21657 10 21658 10 15 4 5 21656 15 21657 15 21658 15 20 6 2 1656 20 21657 20 21658 20 ...

Page 69: ...ly item 610 612 Throttle Valve 2 MLK K264A 613 Throttle Valve face 2 R000BR1C 283 614 Throttle Valve Spring 2 MLK 51A 615 Throttle Valve Cap 2 MLK 266A 616 Valve Cap Gasket 2 MLK 504 617 Throttle Valve Lever 2 MLK 273 618 Throttle Lever Pin 1 DLC 120A 619 Pin Lock Washer 2 D02 138 620 Strain Relief Support 1 MLK 450 621 Lockwasher 2 H54U 352 622 Handle Screw 4 HRE20A 68 Recommended Spare 68 ...

Page 70: ... Dwg MHTPA0507 ITEM DESCRIPTION QTY NO OF PART TOTAL PART NO 240 Load Chain Load Chain Zinc Plated 1 Specify Lift length 50227 17671 241 Chain Stopper 1 9573 242 Capscrew 1 51040 69 ...

Page 71: ... Dwg MHTPA0505 70 ...

Page 72: ...86 S Hook 2 71073316 487 Washer 3 71055206 Capscrew 488 1 71055198 489 Bracket 1 19412 490 Capscrew 2 52844 I 492 Nut 2 52917 493 Washer 4 54843 494 Regulator 2 53018 495 Fitting 2 7 1044945 l 496 Gasket 2 71044960 497 Fitting 2 71044937 Capscrew 498 2 50848 499 Nylon Rope 2 Specify Length 51777 I 500 501 Knob Handle Pressure Control Assembly Incl s items 482 through 484 489 493 495 496 and 497 2 ...

Page 73: ... Dwg MHTPC0531 12 to 14 l 2 in Beam Flange Width 5 to 7 in Beam Flange Width Dwg MHTPA0524 9 l 2 to 12 in Beam Flange Width 72 7 to 9 l 2 in Beam Flange Width ...

Page 74: ...0431 2 534 Suspension Shaft 7 to 9 l 2 in beam width 1 Suspension Shaft 9 l 2 to 12 in beam width 20431 3 Suspension Shaft 12 to 14 l 2 in beam width 20431 4 535 Nut 1 73316 536 Pin 1 70847 537 Capscrew 1 70855 538 Bracket 2 17895 539 Capscrew 1 54751 Spacer Chart Quantity of Spacers Required Beam Flange Item 308 Item 530 Width l 8 in Thick l 2 in Long 1 in Long 2 in Long 4 B C 5 to 7 in 12 2 2 0 ...

Page 75: ...N QTY PART NO NO OF PART TOTAL 5 10and 15ton 20ton 120 Bumper Assembly 1 18174 19130 1 135 Spacer 2 14802 136 Nut 2 71026926 51750 138 Bracket 1 9596 1 139 Capscrew 2 71110175 50892 158 Lockwasher 2 71027734 167 Washer 2 71110183 50182 168 Bumper 2 71756 282 Capscrew 2 50921 50197 ...

Page 76: ...s 423 424 427 428 429 432 440 and 444 Pendant Line Exhaust Valves Incl s items 192 193 and 195 2 9750 13 1 9750 4 As Req d 20417 Brake Rebuild Kit Brake Exhaust Valve Kit for hoists with emergency stop only Trolley Gearbox Seal Kit Trolley Drive Vane Motor Kit Incl s items 251 252 254 258 262 264 and 265 Label Kit Hook Mount Hoist Label Kit Trolley Mount Hoist Touch Up Paint Orange Chain Lubricant...

Page 77: ... 156 Retainer Ring 1 51761 385 Adapter 1 18910 386 Capscrew 6 54776 387 O Ring 2 52149 388 Ring Gear 1 54771 389 Coupling 1 18909 390 Thrust Washer 1 71044291 392 Planet Gear Assembly 5 8 1 ratio 1 54700 393 Pinion 1 18908 394 Adapter 1 17317 395 Capscrew 8 54777 RecommendedSpare 76 ...

Page 78: ...el Caution See Warning Labels and Tags Page 5 1 71107148 10 Label OIL LEVEL Not Shown 3 4 71043616 11 Label OIL LEVEL Not Shown 3 4 71042204 12 Label EXHAUST Not Shown 2 4 71042196 13 Label OIL DRAIN Not Shown 3 4 71042188 14 Label LUBE Not Shown 4 8 71042170 15 Label Ingersoll Rand Name and Logo Not Shown 2 0 71106231 16 Label Ingersoll Rand Name and Logo Not Shown 0 3 71106256 17 Tag Operating W...

Page 79: ...s returned with opened bent or twisted hooks or without chain and hooks will not be repaired or replaced under warranty l Using other than genuine Ingersoll Rand Material Handling parts may void the warranty l Continuing improvement and advancement of design may cause changes to this hoist which are not included in this manual Manuals are periodically revised to incorporate changes Always check th...

Page 80: ...Note Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limita tions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state IMPORTANT NOTICE It is our policy to promote safe delivery of all orders This shipment has been thoroughly checke...

Page 81: ... WA 98 124 0046 USA Phone 206 624 0466 Telex 328795 Fax 206 624 6265 Canada National Sales Office Regional Warehouse Toronto Ontario 5 1 Worcester Road Rexdale Ontario M9W 4K2 Phone 416 675 5611 Fax 416 675 6920 Order Desk Fax 4 16 674 6549 Regional Sales Offices Calgary Alberta 44 Harley Road S E Calgary Alberta T2V 3K3 Phone 403 252 4 180 Fax 403 252 4462 Edmonton Alberta 1430 Weber Center 5555 ...

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