Dolezych DoNova PowerLash Original Operating Instructions Download

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Date 02/2022

All rights and technical modifications reserved.

BA-104

Original operating instructions

DoNova® lashing chain

with ratchet load binder

Summary of Contents for DoNova PowerLash

Page 1: ...Copyright Dolezych GmbH Co KG Date 02 2022 All rights and technical modifications reserved BA 104 Original operating instructions DoNova lashing chain with ratchet load binder...

Page 2: ...e relevant essential health and safety requirements of the relevant European Standard EN 12195 2 and 3 and has been manufactured in accordance with this standard Contents 1 Foreword 4 1 1 About these...

Page 3: ...n instructions 16 5 1 Protection from sharp edges 16 5 2 Applying the lashing chain 16 Securing the load with the DoNova PowerLash 16 Release the load securing 19 6 Storage and care 20 6 1 Storage 20...

Page 4: ...avoiding hazards that can lead to injuries or even death The meaning of this signal word is explained in more detail below DANGER Extremely dangerous situation Non observance of the safety instruction...

Page 5: ...e from man made fibers DIN EN 12195 3 2001 07 Load restraint assemblies on road vehicles Safety Part 3 Lashing chains DIN EN 1677 2 2008 06 Components for slings Safety Part 2 Forged steel lifting hoo...

Page 6: ...uipment Injuries due to crushing and shearing when tensioning the lashing equipment Hazards due to the use of unsuitable lashing combinations For safe handling of the product the following general ins...

Page 7: ...ible Do not place any loads on the product Do not drive over the product Lashing hooks must not be loaded on their tip unless it is a hook for that specific purpose Lashing hooks should have a safety...

Page 8: ...ashing means on the loading area and does not endanger the unloading persons by falling or tipping over If this is not the case or if there are doubts about this the load must be secured before the la...

Page 9: ...th surfaces can transfer color pigments from the belt material to the surface of the load If necessary use suitable intermediate layers to avoid possible discoloration or marks 3 1 Product labeling Ev...

Page 10: ...ording to checklist LC Lashing Capacity permissible tensile force Never exceed the tensile force Observe specified operating temperatures Do not use if cuts or knots are present Observe sharp edges ru...

Page 11: ...3 Application specific product selection The following points among others must be considered when selecting the lashing chain according to the application Required lashing capacity LC Type of use Ty...

Page 12: ...d legible the product has no damage or defects the product is not ready for discard see page 13 only fittings and spare parts approved by Dolezych GmbH for the DoNova PowerLash are used If one of thes...

Page 13: ...repairs to the product yourself Improper repairs can lead to failure of the product 4 5 Discard maturity The product must not be further used when discard maturity has been reached Discard maturity i...

Page 14: ...ion on the surface Fig 3 Fig 3 Abrasion on the surface of the chain link Cuts in a chain link longitudinal or transverse cuts that account for more than 10 of the chain link thickness Fig 4 Fig 4 cut...

Page 15: ...osure Fig 6 Fig 6 Tissue damage due to heat exposure Missing or illegible marking Deformations cracks fractures or other damage to fitting parts Widening of a hook by more than 5 of the nominal size F...

Page 16: ...ion sleeves made of Dyneema or edge protectors must be used 5 2 Applying the lashing chain For safe use of the DoNova PowerLash the following action steps based on VDI 2700 sheet 3 1 must be carried o...

Page 17: ...the lashing system always use the LC of the weakest element Only use approved shorteners e g shackles NOTE To avoid damage to the textile chain only fittings approved by Dolezych GmbH may be hooked i...

Page 18: ...s 4 Tension the lashing chain by using the tensioning element Position the tensioning element so that it does not touch edges when in use When lashing directly the lashing strand should be pre tension...

Page 19: ...Unscrew the tensioning element 2 Solve the rough shortening 3 Remove the connecting elements from the lashing points 4 Store the lashing chain safely In the case of ratchet load binders the threaded r...

Page 20: ...afety of the product is not impaired by environmental influences e g chemicals 6 2 Cleaning Clean the product only with clear water and mild detergent Do not use any chemical additives If the product...

Page 21: ...each other In addition further accessory components e g bags and edge protection hoses are available All components have been tested and approved for use with the DoNova PowerLash lashing chain The us...

Page 22: ...r goods are listed without tensioning element and fittings whereby the weight per meter for the steel chains can vary depending on the manufacturer Size Grade LC daN Weight kg m DoNova LC daN Weight k...

Page 23: ...23 23 Dolezych Original operating instructions 9 Type examination certificate...