HADEF 29/06E series Installation, Operating And Maintenance Instructions Download

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5.52.179.00.01.09

Rev.09

HADEF Electric Chain Hoist

Type 29/06E

Ultra-low headroom configuration



with monorail hand geared trolley

with monorail electric trolley

with monorail trolley Big Bag

EHL and EEL

Installation, Operating and
Maintenance Instructions

Summary of Contents for 29/06E series

Page 1: ... Electric Chain Hoist Type 29 06E Ultra low headroom configuration with monorail hand geared trolley EH with monorail electric trolley EE with monorail trolley Big Bag EHL and EEL Installation Operating and Maintenance Instructions ...

Page 2: ... the used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 3 Functions 8 4 4 Important comp...

Page 3: ...missioning disposal 28 18 Additional documents 28 18 1 Electric wiring diagrams 28 18 2 Radio control as option 28 1 Information The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assem...

Page 4: ...re is a risk that could lead if it is not avoided to death or severe injury CAUTION This means that there is little risk that could lead if it is not avoided to slight injury or damage to the device or its surrounding NOTICE Gives advice for use and other useful information Danger from electricity Danger from explosive area 2 2 Duty of care of the owner DANGER Failure to follow the instructions of...

Page 5: ...g personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it They must have their employer s authorization for operation of the units Before starting work the operating personnel must have read the operating and installation instructions especially the chapter Safety Instructions This is especially important for operating personnel th...

Page 6: ...en used for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working immediately in case of disturbances and remedy failures Any damage and fa...

Page 7: ...afety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dry place Protect the equipment against dirt humidity and damage by an appropriate cover Protect hooks wire ropes chains and brakes against corrosion 4 Description 4 1 Areas of application The devices must be as far as possible installed ...

Page 8: ...le Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand chain In combination with push travel trolleys the trolley is moved by pushing or pulling the load or without load by pulling the load chain NOTICE The best protection against functional failures in case of extreme environmental impact is the regular use of the equipment If the hoist is not ...

Page 9: ...o EN 818 7 T high quality chain 4 4 6 Load hook Hook in ball bearing with safety catch 4 4 7 Chain container According to hoist type made of coated fabric plastic or of steel plate 4 4 8 Rotation direction Phase sequence relay Protection against wrong net connection only with low voltage control 4 4 9 Safety limit switch lifting lowering automatic stop when the load chain does not run correctly on...

Page 10: ...2 0 10 0 42 0 10 0 42 0 10 2x0 55 0 18 2x0 55 0 18 2x0 55 0 18 2x0 55 0 18 Operating mode S 3 ED 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 Travel path when reeling off 30 m of hand chain m 4 5 4 5 4 4 4 4 3 5 3 5 Hand chain pull for travel approx N 150 150 150 150 280 280 2x250 2x250 Noise emission at 1m distance tolerance 2 dB A dB A 75 75 75 75 75 75 75 75 max wheel load approx at 3 m susp...

Page 11: ...cking the gauge The trolley and the bottom block can be adjusted to different beam flange widths Setting to the relevant beam flange width B is to be made as follows Dimension X is set by placing washers 6 from the outer to the inner side X increases or from the inner to the outer side X decreases Washers must not be put away Tighten the hexagon nut 3 and safety nuts 4 again Flange width B and the...

Page 12: ...he axis of the driven wheel is set slightly lower to ensure the required wheel pressure for traversing when the device is not under load To prevent the slack between load bolt 2 and the corresponding holes which are due to the manufacturing process having a negative impact on wheel pressure proceed as follows Place a 2 mm thick sheet metal strip each under the 3 wheels which are not driven loosen ...

Page 13: ...screw 6 at the position provided therefore at the hoist 5 in such a way that the chain container 1 hangs as horizontally as possible to achieve this either shorten the holding chain 4 or another chain link must be added to the holding chain 4 Re check the fastening screws Check whether the load chain of the device can enter the chain container freely by carrying out a functional test without load ...

Page 14: ...wn control switches are only for the optical information They can be different acc the delivery Pendant control lifting lowering direct control 1 Emergency Stop 2 Lifting slow fast 3 Lowering slow fast Illustration 5 Capacity Size Tool Use 1t 1 5t 2t 2 5t 3 2t 5t 6 3t 7 5t 10t SW36 SW46 SW55 SW60 SW75 Load bar 12 5t 16t 60t SW22 SW24 Load bar with Fastening ring 1t 2t 2 5t 3 2t 5t 6 3t SW46 SW55 S...

Page 15: ...llustration 9 CAUTION Run in of chain into the chain container for hoist with double lifting mechanism For a correct run in of chain into both chain containers the lowering operation must be carried out without load at certain intervals until both chain container are empty For motorized devices with operating limit switches lowering Lower until the operating limit switch is released Non observance...

Page 16: ...ed by a licensed qualified person before putting in operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified person former expert A qualified person has learned due to occupational training and experience and the job that the person has done the skills needed to tests the material for one s work Definition licens...

Page 17: ...values listed in the table are only recommendations The exact determination of the supply line must be carried out on site by a specialist 9 3 Gear NOTICE For transport some gear types are fitted with a plug screw Replace the plug screw by a ventilation screw attached before putting the unit into operation 9 4 Load chain Before commissioning the load chain must be aligned and oiled For the first c...

Page 18: ...nitially without a load The buttons of the control switch are marked with the symbols for lifting and lowering The movement direction of the load lifting or lowering must correspond with the push buttons lifting or lowering This is the factory setting If the device lowers when the lift button is operated and lifts when the lower button is operated the two phases of the net connection must be swapp...

Page 19: ...e the same thickness as the chain link Illustration 10 Hang a new original chain same size and oiled in the side opened chain link and insert it Make sure the chain is not installed twisted Make sure the chain links are aligned in one direction Assemble the chain to the end fastening Running of the chain into the chain container Always run chains into the chain container by using the motor CAUTION...

Page 20: ...dy 9 anti clockwise 3 By turning the locking screws 6 clockwise move the magnetic body 9 towards the anchor plate 10 using a feeler gauge until nominal air gap a is reached see table 4 Unscrew the cap screws 8 from the magnetic body clockwise 5 Tighten the locking screws 6 6 Check the air gap again and re adjust if necessary Illustration 12 12 5 Overload protection If the hoist does not lift the p...

Page 21: ...llustration 16 12 6 Stretch the roller chain Only applicable for hoists acc to table 2 Tension of the roller chain must be checked and adjusted if necessary For correct adjustment there is a mark on the tension device B Illustration 17 Procedure Hold tension device B with the wrench SW 36 Release screw A with wrench SW 17 Turn tension device B until the edge of the tension lever C fits precisely w...

Page 22: ...brake discs X X overload protection as slipping clutch if relevant X X overload protection by current cut off electric hoist if relevant X X overload protection by air relieve valve pneumatic hoist if relevant X X load chain clean and oil X X X X load chain elongation and wear X load hook cracks and deformation X Bearings of chain pulleys check and lubricate X Hoist gear oil change X Trolley wheel...

Page 23: ...ls 10000 2 12000 2 16000 4 20000 4 25000 6 30000 6 40000 2x4 50000 2x5 hook nr 4 6 8 10 12 X or Y 56 130 145 160 180 H 67 85 95 106 118 Dimensions in the tables are theoretical values without tolerances Please fill in the measured values before commissioning Capacity kg X or Y mm H mm CAUTION When the dimension of hook opening width is deformed more than 10 or when the dimension of the hook bottom...

Page 24: ...n If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION Do not use grease for lubrication of load chain Without lubrication manufacturer s warranty and or liability will be void 14 2 Pulleys 14 3 Load hook Check bearings and pulleys yearly Clean and lubricate th...

Page 25: ...d its lubrication status A high temperature fat must be used if the roller bearing is replaced Use Recommendation Interval Spur gear FUCHS RENOLIN PG 220 AK AP4 0 45 l AK AP6 1 00 l AK AP7 1 90 l AK AP8 1 90 l Lubricant change 3 years Planetary gear FUCHS RENOLIN PG 220 AK AP9 0 35 l AK AP10 3 l Lubricant change 3 years Spur gear Planetary gear Maximum fill level gauge full filled Minimum fill lev...

Page 26: ...Geralyn SF 220 Cassida Fluid GL 220 Glygoyle 220 Optimol GT 220 Klübersynth UH1 6 220 Driving gear Geralyn SF 320 Cassida Fluid GL 220 Glygoyle 320 Optimol GT 320 Klübersynth UH1 6 320 Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulley Spur gear Pinion FM Grease HD 2 Mobilegrease FM 222 must be mentioned by order 15 Trouble Please pay attention to the following in case of problems ...

Page 27: ... or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driven units Brake linings are worn or dirty Brake lining carrier must be changed completely If the unit is suitable for explosive atmosphere the brake must be returned to the manufacturer for repair Air...

Page 28: ...f the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to the consignment or included in the terminal box Except for units supplied without control 18 2 Radio control as option Should the unit be fitted with radio control a manual for radio control is attac...

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HADEF 29/06E series, Installation, Operating And Maintenance Instructions

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