Club Car CARRYALL 1 2000, Maintenance And Service Manual

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BODY AND TRIM Flat Bed – Turf 6 and Carryall 6
2000 Turf/Carryall Vehicle Maintenance and Service Manual Page 4-7
4
TILT BED INSTALLATION
1. Hold bed at a slight angle (front of bed lower than rear of bed) to vehicle and place front edge of bed
onto vehicle frame. Bed latches (5) should be engaged with latch plates (1) (Figure 4-2, Page 4-6) .
2. Lower edge of bed onto vehicle and align hinge brackets (3) with bed hinge (25) (Figure 4-2, Page 4-6) .
3. Start the 3/8 x 3-3/8 bolts (9) into left and right hinge assemblies (3 and 25). (It may be necessary to
use an alignment tool to align holes in hinge bracket with steel bushing in hinge assembly) (Figure 4-2,
Page 4-6) .
4. Use a small hammer to lightly tap bolts through hinge assembly.
5. Install the nylon locknut (10) on each bolt (9) and tighten to 15 ft-lb (21 N·m) (Figure 4-2, Page 4-6) .
6. (Turf 2, Carryall 2 and 2 Plus Only) Lift bed and place the prop rod (17) in bed mounting hole. Install
a 3/8 flat washer (22) and cotter pin (23) on prop rod (Figure 4-2, Page 4-6) .
FLAT BED – TURF 6 AND CARRYALL 6
FLAT BED REMOVAL
1. Open access door in bed (5) and remove two locknuts (20), four flat washers (19) and two 1/4 x 4 bolts
(18). Close and latch access door (Figure 4-3, Page 4-8) .
2. Remove two locknuts (10) from left and right hand flat bed hinge assemblies (Figure 4-3, Page 4-8) .
3. Remove two 3/8 x 3 -3/8 bolts (9). Lift bed from vehicle (Figure 4-3, Page 4-8) .
FLAT BED INSTALLATION
1. Place bed on vehicle with bed front edge 1 inch from seat back support panel (28) and open access
door (5) (Figure 4-3, Page 4-8) .
2. Raise rear edge of bed 6 inches from vehicle frame and position bed so the left and right hand bed sup-
ports are resting on the support bumpers (24) (Figure 4-3, Page 4-8) .
3. Lower rear edge of bed onto vehicle and make sure hinge brackets align with bed hinge (Figure 4-3,
Page 4-8) .
4. Start 3/8 x 3-3/8 bolts (9) into left and right hand hinge assemblies. (It may be necessary to use an alignment
tool to align holes in hinge bracket with steel bushing in hinge assembly) (Figure 4-3, Page 4-8) .
5. Install a locknut (10) on each bolt and tighten to 14 ft-lb (18.9 N·m) (Figure 4-3, Page 4-8) .
6. Install 1/4 x 4 bolts (18), flat washers (19) and locknuts (20) through the bed frame and vehicle frame
on both sides of vehicle. Tighten to 75 in-lb (8 N·m) (Figure 4-3, Page 4-8) .
7. Close access door and secure left and right door latches.
FLAT BED TRIM – TURF 6 AND CARRYALL 6
FLAT BED TRIM REMOVAL
1. Release access door latches and open access door (12) (Figure 4-4, Page 4-9) .
2. Remove 1/4 inch bolts, flatwashers and locknuts that secure bed to vehicle frame.
3. Raise bed and place prop rod in bed support frame.
4. Remove two 5/16 x 1 bolts (4), flatwashers (5), and locknuts (6) from trim strip (3) on front edge of bed.
Remove trim strip from bed (Figure 4-4, Page 4-9) .
• FLAT BED REMOVAL AND INSTALLATION WILL BE EASIER WITH A HELPER.
NOTE