Club Car CARRYALL 1 2000, Maintenance And Service Manual

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STEERING AND FRONT SUSPENSION Rack and Pinion
Page 7-8 2000 Turf/Carryall Vehicle Maintenance and Service Manual
7
Rack and Pinion Removal, Continued:
5. Remove the bolt (2) and flat washer (3) on the upper universal joint, then remove the rack assembly
and universal joint from the vehicle (Figure 7-4, Page 7-4) .
RACK AND PINION DISASSEMBLY
1. Remove ball joint and inspect it for excessive wear (Figure 7-8, Page 7-8) .
2. Remove the drag link (28) (Figure 7-12, Page 7-10) .
3. Remove both bellows clamps (2) (plastic wire ties) (Figure 7-12, Page 7-10) .
4. Remove the hex nut (29) and slide off the dust seal bellows (1) (Figure 7-12, Page 7-10) .
5. Remove the retaining ring (21), then slide off dust seal bellows (20) (Figure 7-12, Page 7-10) .
Figure 7-7 Adjust Steering Alignment Figure 7-8 Ball Joint Tool
• THE BALL JOINT (23) (FIGURE 7-12, PAGE 7-10) HAS LEFT-HAND THREADS.
Figure 7-9 Remove Pinion from Housing Figure 7-10 Remove Bearing from Pinion
2
3
CAUTION
PRY OR BUMP PINION GEAR
OUT WITH UNIVERSAL
JOINT REINSTALLED
PRESS RAM
PINION GEAR
BEARING