Club Car CARRYALL 1 2000, Maintenance And Service Manual

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STEERING AND FRONT SUSPENSION Steering Wheel
Page 7-2 2000 Turf/Carryall Vehicle Maintenance and Service Manual
7
STEERING WHEEL
Read WARNING on page 7-1.
STEERING WHEEL REMOVAL
1. Remove the two mounting screws (30) and plate (28) (Figure 7-4, Page 7-4) .
2. Match mark the steering wheel (25) and steering column (19) so when the steering wheel is removed it can
be placed back in exactly the same position on steering column shaft (Figure 7-4, Page 7-4)
3. Loosen the steering wheel nut (27) and back it off approximately 1/4 inch (6 mm). Do not remove the
nut (Figure 7-4, Page 7-4) .
4. Use the steering wheel puller (Club Car Part Number 102061201) to remove steering wheel.
4.1. Place the puller anvil (4) through the top opening of the steering wheel (Figure 7-1, Page 7-2) .
4.2. Insert the anvil feet through the two slots in the base plate (marked “B”) (5) as shown (Figure 7-1,
Page 7-2) .
4.3. Rotate the anvil screw (6) clockwise until the base plate contacts the bottom of the steering wheel
where it attaches to the steering column (Figure 7-2, Page 7-2) .
4.4. Using a 1/2 inch drive air impact wrench, tighten the anvil screw (6) until the steering wheel
breaks free from the steering shaft.
4.5. Remove the steering wheel puller.
4.6. Remove the steering wheel nut (27) and the steering wheel (25) from the steering column (20)
(Figure 7-4, Page 7-4) .
STEERING WHEEL INSTALLATION
1. Install the steering wheel (25) on the splines of the steering shaft (19). Be sure to align the match
marks placed on the wheel and steering column in Step 2 above (Figure 7-4, Page 7-4).
2. Install the steering wheel nut (27) and tighten to 13 ft-lb (17.6 N·m) minimum.
3. Install the steering wheel plate (28) and plate mounting screws (30) (Figure 7-4, Page 7-4) . Tighten
screws to 16 in-lb (1.8 N·m).
Figure 7-1 Steering Wheel Puller Figure 7-2 Steering Wheel Puller
• TO MINIMIZE CORROSION AND TO MAKE FUTURE REMOVAL OF THE STEERING WHEEL
EASIER, APPLY A SMALL AMOUNT OF OIL OR ANTI-SEIZE COMPOUND TO STEERING SHAFT
SPLINES AND TAPER BEFORE INSTALLING THE STEERING WHEEL.
2
3
5
4
1
6
B
5
3
2
6
NOTE