Club Car CARRYALL 1 2000, Maintenance And Service Manual

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BODY AND TRIM Access Door – Turf 6 and Carryall 6
Page 4-10 2000 Turf/Carryall Vehicle Maintenance and Service Manual
4
FLAT BED TRIM INSTALLATION
1. Install trim in the reverse order of removal.
2. Tighten bolts (4) to 8 ft-lb. (10.8 N·m) (Figure 4-4, Page 4-9) .
3. Install bolts, flatwashers and locknuts that secure bed to vehicle frame. Tighten bolts to 75 in-lb (8 N·m).
ACCESS DOOR – TURF 6 AND CARRYALL 6
ACCESS DOOR REMOVAL
1. Raise levers on left and right hand door latches (11), rotate them 180 degrees and open access door.
Rest door against seat back support panel (Figure 4-4, Page 4-9).
2. Remove three locknuts (17) and bolts (16) from access door side of hinge (Figure 4-4, Page 4-9) .
3. Remove access door from cargo bed (Figure 4-4, Page 4-9) .
ACCESS DOOR INSTALLATION
1. Install access door in the reverse order of removal (Figure 4-4, Page 4-9) .
2. Tighten nuts (17) to 8 ft-lb. (10.8 N·m) (Figure 4-4, Page 4-9) .
3. Close access door and secure both door latches (11) (Figure 4-4, Page 4-9) .
SIDE DOOR – TURF 6 AND CARRYALL 6
SIDE DOOR REMOVAL
1. Lift door latch lever (27), rotate 180 degrees, and open side door (Figure 4-4, Page 4-9) .
2. Remove two 1/4 x 5/8 bolts (26) and locknuts (25) from door hinge (Figure 4-4, Page 4-9) .
3. Remove side door from rear body.
SIDE DOOR INSTALLATION
1. Install side doors in reverse order of removal.
2. Tighten bolts to 35 in-lb (3.9 N·m). See following NOTE.
REAR FENDER
REAR FENDER REMOVAL
Turf 6, Carryall 6 and Other Vehicles With Taillights:
1. Remove Taillight assembly.
1.1. Remove the two screws (14) that secure taillight (15) to the rear fender (Figure 4-6, Page 4-12) .
1.2. Disconnect the three taillight wires.
All Vehicles:
2. Remove two nylon locknuts (3) and flat washers (1) from front of fender. Remove two 1/4 x 1 bolts (2)
from front of fender (6) (Figure 4-5, Page 4-11 or Figure 4-6, Page 4-12) .
3. Remove two nylon locknuts (3) and flat washers (1) from top of fender (6). Remove two 1/4 x 1 bolts (2) and
flat washers (1) from the top of fender (6) (Figure 4-5, Page 4-11 or Figure 4-6, Page 4-12) .
• WHEN INSTALLING SIDE DOOR AND HINGE ASSEMBLY, MAKE SURE MOUNTING BOLTS ARE
POSITIONED SO THAT WHEN SIDE DOOR IS CLOSED, THE MOUNTING BOLTS DO NOT
PREVENT THE SIDE DOOR FROM BEING CLOSED ALL THE WAY.
NOTE