Club Car CARRYALL 1 2000, Maintenance And Service Manual

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ACCELERATOR AND BRAKE PEDAL GROUP Pedal Group Disassembly and Assembly
Page 5-18 2000 Turf/Carryall Vehicle Maintenance and Service Manual
5
Accelerator Pedal Removal, Continued:
3. Using a 1/2” socket and 1/2” wrench, remove the nut (7), two washers (5), and bolt (4) securing the
accelerator pedal (1) to the pivot rod (6) (Figure 5-14, Page 5-9) .
4. Disconnect the accelerator rod assembly (17, 25, and 24) (Figure 5-14, Page 5-9) at the front and rear
ball studs and remove it from the vehicle.
5. Remove the nut (10), ball stud (8), and pivot support bearing (9) from the accelerator pivot rod assem-
bly (6) (Figure 5-14, Page 5-9) .
6. Slide the spring retainer (11) off of the accelerator pivot rod.
7. Use a scribe to mark the position of the park brake ratchet (23) on the accelerator pivot rod (6) (Figure
5-14, Page 5-9). See following NOTE.
8. Remove the lock nut (7) from the accelerator pivot rod (Figure 5-14, Page 5-9) .
9. Depress the brake pedal slightly and then slide the park brake ratchet (23) (Figure 5-14, Page 5-9)
toward the end of the accelerator pivot rod. Rotate the ratchet and remove it from the pivot rod.
10. Remove the four bolts (22), washers (19), and nuts (18) that secure the accelerator pivot rod supports
(21) to the frame. Remove the pivot rod (6) and spacer (20) from the accelerator pivot rod supports (21)
(Figure 5-14, Page 5-9) .
11. Remove the accelerator pedal (1) from the vehicle (Figure 5-14, Page 5-9) .
ACCELERATOR PEDAL INSTALLATION
Electric Turf 1, Carryall 1 and all Gasoline Vehicles
1. Position the accelerator pivot rod supports (21) on the vehicle frame and install the four bolts (22), flat
washers (19), and lock nuts (18). Tighten the nuts with fingers only at this time (Figure 5-14, Page 5-9) .
2. Insert the lower end of the accelerator pedal (1) through the floorboard and install the accelerator pivot
rod (6) through the uppermost hole in the pedal. Install the bolt (4), two washers (5), and nut (7)
through the lower hole in the pedal and through the pivot rod. Tighten the nut with fingers only at this
time
(Figure 5-14, Page 5-9) .
3. Install the plastic spacer (20) on the pivot rod (6) (Figure 5-14, Page 5-9) .
4. Insert the pivot rod through the pivot rod supports on the vehicle frame.
• LIFT ONLY ONE END OF A VEHICLE AT A TIME. BEFORE LIFTING, LOCK THE BRAKES,
UNLOAD THE CARGO BED , AND CHOCK THE WHEELS THAT REMAIN ON THE FLOOR. USE A
SUITABLE LIFTING DEVICE (CHAIN HOIST OR HYDRAULIC FLOOR JACK) WITH 1000 LB. (454
KG.) MINIMUM LIFTING CAPACITY. DO NOT USE LIFTING DEVICE TO HOLD VEHICLE IN
RAISED POSITION. ALWAYS USE APPROVED JACK STANDS OF PROPER WEIGHT CAPACITY
TO SUPPORT THE VEHICLE.
• FAILURE TO MARK POSITION OF THE RATCHET COULD CAUSE IT TO BE REINSTALLED
IMPROPERLY, RESULTING IN IMPROPER ADJUSTMENT AND POSSIBLE FAILURE OF THE
PARK BRAKE.
WARNING
NOTE