Club Car CARRYALL 1 2000, Maintenance And Service Manual

Page: 81 / 136

WHEEL BRAKE ASSEMBLIES Brake Shoe Installation (Manually Adjusted Brakes)
2000 Turf/Carryall Vehicle Maintenance and Service Manual Page 6-9
6
4. Use a small brush to carefully apply a liberal amount of white lithium NLGI #2 (Dow Corning BR2-Plus or
equivalent) on each of the six raised bosses on brake backing plate (Figure 6-19, Page 6-8) . See preceding
WARNING.
5. Use a small brush to carefully apply a liberal amount of white lithium NLGI #2 grease (Dow Corning
BR2-Plus or equivalent) to each end of both brake shoes and into the slots in the brake shoe mounting
block as shown
(Figure 6-20, Page 6-9) . See preceding WARNING.
6. Use a small brush to carefully apply a liberal amount of white lithium NLGI #2 grease (Dow Corning
BR2-Plus or equivalent) to the brake actuator assembly as shown (Figure 6-21, Page 6-9) . See pre-
ceding WARNING.
BRAKE SHOE INSTALLATION (MANUALLY ADJUSTED BRAKES)
Turf 2, Carryall 2, 2 Plus and 6 Vehicles
1. Position one shoe in the slots in the mounting block and brake actuator (Figure 6-22, Page 6-10). See
following WARNING.
• APPLY GREASE CAREFULLY WHEN PERFORMING THE FOLLOWING STEPS. DO NOT ALLOW
ANY GREASE TO GET ONTO THE FRICTION SURFACES OF THE BRAKE SHOE PADS.
FAILURE TO HEED THIS WARNING COULD CAUSE DIMINISHED BRAKE PERFORMANCE,
POSSIBLY RESULTING IN PROPERTY DAMAGE OR SEVERE PERSONAL INJURY.
Figure 6-20 Grease Shoes Figure 6-21 Grease Actuator
• COMPONENTS OF THE FRONT WHEEL BRAKE ASSEMBLY ARE IDENTICAL TO THE REAR
WHEEL MANUALLY ADJUSTED BRAKE ASSEMBLY. THE FRONT BRAKE ASSEMBLY IS
ROTATED 90° (WHEN COMPARED TO THE REAR BRAKE ASSEMBLY) SO THE ADJUSTING
BOLT ON EACH ASSEMBLY IS ORIENTED TO THE REAR OF THE VEHICLE RATHER THAN AT
THE TOP OF THE ASSEMBLY
(FIGURE 6-27, PAGE 6-15) .
WARNING
Use a small brush to apply a
liberal amount of white
lithium NLGI #2 grease
to the ends of the brake
shoes and in the shoe
mounting slots as shown.
J10
Use a small brush to
apply liberal amounts
of white lithium NLGI #2
grease to the areas
indicated.
NOTE