Club Car CARRYALL 1 2000, Maintenance And Service Manual

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WHEEL BRAKE ASSEMBLIES Brake Shoe Installation (Manually Adjusted Brakes)
Page 6-10 2000 Turf/Carryall Vehicle Maintenance and Service Manual
6
Brake Shoe Installation (Manually Adjusted Brakes), Continued:
2. Install shoe retainer clip (1), using pliers to compress clip while turning clip retainer pin (2) into position
(Figure 6-23, Page 6-10) .
3. Attach the springs (with hooks pointing outwards) onto the shoe already installed. Then hold the other
shoe next to it, correctly oriented, and attach the springs to it. See Figure 6-24, Page 6-10 .
4. While maintaining spring attachment on both shoes, position the tips of the second shoe into mounting
slots and then push shoe into place. Hold shoe in position and install the retaining clip and pin (Figure
6-24, Page 6-10) .
• WHEN INSTALLING BRAKE SHOES, THE SHOES MUST BE ORIENTED WITH TIPS STAMPED
J10 INSERTED INTO THE MOUNTING BLOCK SLOTS RATHER THAN INTO THE BRAKE
ACTUATOR SLOTS (FIGURE 6-22, PAGE 6-10) . INCORRECTLY INSTALLED BRAKE SHOES
WILL BE TOO TIGHT AND MAKE ADJUSTMENT OF THE BRAKE IMPOSSIBLE.
Figure 6-22 Position Shoes Figure 6-23 Retainer Clip
• WITH BRAKE SHOE TIPS MARKED J10 ORIENTED TO THE MOUNTING BLOCK, THE
STAMPING WILL BE VISIBLE ON ONE SHOE ONLY. THE OTHER J10 STAMPING WILL BE
FACING THE BACKING PLATE AND WILL NOT BE VISIBLE.
Figure 6-24 Insert Shoes Figure 6-25 Position Shoes
WARNING
J10
J10 STAMPING
ON SHOE
Depress retainer clip (A) with
pliers and turn clip retainer pin (B)
with needle nose pliers.
A
B
NOTE
After attaching springs to shoes,
insert tips of second shoe into slots in shoe
mounting block pistons (A), and brake
actuator assembly (B), push second
shoe down into position.
A
A
B
After shoes are installed, slide
them up and down together
approx. 1/4 in. to 3/8 in. to be
sure they do not bind.
Position shoe tips so
they are flush at the top
with the top surface
of mounting block.
SHOE TIPS