Chocolate World M1291 Use And Maintenance Manual Download

Page: 4 / 40

Panning machine

Chocolate World

07/07/2012 Rev.: 1.0

TABLE OF CONTENTS

PAGE

5.3

Placement, assembly and adjustment ………………………………………..

5.4

Connecting the unit to the electricity grid ……………………………………..

5.4.1 Interventions…………………….………………………………………………..

5.5

Assembly of the support frame ……..……………………………………………..

6. FUNCTIONS AND SETTINGS

Functions and settings .…………..……………………………………………………..….

6.1

Operational description……..………………………………..….……………..

7. MAINTENANCE

Maintenance……………..…….………………………………………..………………..….

7.1

Scheduled maintenance …………..…..…………………….…………………..

7.1.1 Electrical isolation ……………………..………………………………..

7.1.2 Operating procedure ……………………..……………………………….. 1

7.1.3 General requirements ……………………..……………………………….. 1

7.1.4 Scheduled maintenance chart …..…..………………………………..

7.2

Extraordinary maintenance ………………….……….…………………..………..

7.3

Problems and faults ……....…..………………………….………………………..

8. TYPES OF RISKS AND HAZARDS

Types of risks and hazards.….………………………………………..………………..….

8.1

Mechanical risks ……….…..………….……………….………………………..

8.1.1 Unit stability ………..………..……………….…..……………………...

8.1.2 Risks of breakages while operating …...….…..……………………..

8.1.3 Hazards and risks resulting from flying objects ...…….………….…..

8.1.4 Hazards and risks resulting from moving parts ………….……………..

8.2

Safety stickers applied to the unit …….………….….………………………..

8.3

Electrocution risks ….…………………..………….….………………….……..

8.4

Sundry or residual risks ………………..………….….………………………….

8.4.1 Risk resulting from airborne noise ………….…..…….………………..

Summary of Contents for M1291

Page 1: ...your chocolate Smallandlaan 4 unit 2 2660 Hoboken Antwerpen Belgium Tel 32 0 3 216 44 27 Fax 32 0 3 216 98 33 www chocolateworld be info chocolateworld be Panning machine M1291 m1292 Use and maintenance manual 1 ...

Page 2: ...intenance Manual 2 Duty as regards the storage of the Operation and Maintenance Manual 3 Manufacturer s details 3 Technical assistance 3 Guarantee 4 General notes regarding safety 5 Operator training 5 Work area 6 Additional notes 6 Intended uses for the unit 7 Unit safety equipment 7 Fixed safety guards 7 Unit disposal 9 1 TECHNICAL SPECIFICATIONS 1 Technical specifications 1 1 1 CE Machine Ident...

Page 3: ... training and safety 1 3 1 Training 1 3 2 Operator coaching 1 3 3 Clothing 1 3 4 General duties 1 3 5 Types of operators authorised to operate or work on the unit 2 3 5 1 Operators Users 2 3 5 2 Scheduled maintenance technicians 2 3 5 3 Extraordinary maintenance technicians 2 3 6 Exposure to hazards and risks deriving from materials 3 4 MOVING THE UNIT 4 Moving the unit 1 4 1 General precautions 1...

Page 4: ...Electrical isolation 1 7 1 2 Operating procedure 1 7 1 3 General requirements 1 7 1 4 Scheduled maintenance chart 2 7 2 Extraordinary maintenance 6 7 3 Problems and faults 7 8 TYPES OF RISKS AND HAZARDS 8 Types of risks and hazards 1 8 1 Mechanical risks 1 8 1 1 Unit stability 1 8 1 2 Risks of breakages while operating 1 8 1 3 Hazards and risks resulting from flying objects 1 8 1 4 Hazards and ris...

Page 5: ...l accompany the unit when it is delivered Furthermore Chocolate World reserves the right to introduce any modifications that it may deem to be necessary or appropriate to its machines without however materially affecting its basic characteristics INTRODUCTION Purpose and content of the Operation and Maintenance Manual This Operation and Maintenance Manual describes the Panning machine unit The uni...

Page 6: ...fies the tasks skills and operational limitations applicable to each of the various operators OPERATORS MUST NOT ATTEMPT TO PERFORM ANY OPERATIONS THAT ARE LIMITED TO MAINTENANCE TECHNICIANS OR QUALIFIED TECHNICIANS THE MANUFACTURER SHALL NOT ACCEPT LIABILITY FOR ANY DAMAGES RESULTING FROM FAILURE TO COMPLY WITH THIS CONDITION In order to be able to understand the instructions both the text and th...

Page 7: ...Maintenance Manual THE PURCHASER IS DUTY BOUND TO STORE THIS MANUAL AND ALL THE ATTACHED DOCUMENTATION IN AN EASILY ACCESSIBLE LOCATION PREFERABLY IN THE IMMEDIATE VICINITY OF THE UNIT ITSELF AND IN A PLACE THAT IS KNOWN TO ALL AUTHORISED USERS OPERATORS AND MAINTENANCE STAFF THE MANUAL IS AN INTEGRAL PART OF THE UNIT FOR SAFETY PURPOSES AND MUST THEREFORE BE STORED IN ITS ENTIRETY ALL OF ITS PART...

Page 8: ...sed within the limits specified and laid out in the Technical Specifications section of this manual the unit must be utilised in accordance with the instructions contained in this Operation and Maintenance Manual maintenance must be carried out in the manner and within the deadlines specified in this manual The guarantee shall expire in the case of failure to comply with safety regulations imprope...

Page 9: ... NUMBER OF THE ILLUSTRATIONS IN THIS MANUAL SHOW THE UNIT OR PARTS THEREOF WITHOUT SAFETY GUARDS OR WITH SAFETY GUARDS REMOVED THIS HAS BEEN DONE SOLELY TO FACILITATE EXPLANATION THE UNIT MUST NEVER BE OPERATED WITH SAFETY EQUIPMENT REMOVED Operator training Prior to putting the unit into service unit operators both users and maintenance staff must be fully aware of the following the location func...

Page 10: ...and floors from becoming slippery and thus creating ideal conditions for the occurrence of slipping and falling accidents The work area must be adequately lit at all times NEVER PLACE HANDS OR REST SCREWDRIVERS SPANNERS OR OTHER TOOLS ON ANY OF THE UNIT S MOVING PARTS ADDITIONAL NOTES always adhere to the instructions and warnings displayed on the machine identification plate and the safety sticke...

Page 11: ... the operator helps to prevent the product clumping during manual loading of the ingredients The unit can also be fitted with an air duct optional used to keep the product cool during the coating process The unit and all its accessories are designed and built to work safely on condition that they are used within the applicable limitations the operators adhere to specified conditions particularly t...

Page 12: ...ning machine Chocolate World 13 07 2012 Rev 1 1 AV NOTES 8 Front safety cover Underside safety cover Top and side safety cover Electrical box safety cover Air duct safety cover Air duct filter safety cover ...

Page 13: ...e of this unit for whatever reason the unit itself and all of its components sub assemblies and consumable materials will have to be delivered to one of the special disposal centres for appropriate processing and final disposal in accordance with the currently applicable regulations To find out the locations of these special disposal centres it would be best to enquire at the local municipal counc...

Page 14: ...frame and reflects the following information Manufacturer s name and address Machine type Code Machine serial number Year of manufacture Voltage rating Frequency Power rating Safety protection rating The plate also bears the CE trademark symbol which indicates that the unit complies with all the major health and workplace safety regulations issued by the European Economic Community as well as the ...

Page 15: ...er is the Technical Specification Sheet for the Panning machine listing the technical specifications pertaining to the unit in your possession Panning machine Technical Specifications Sheet PROCESSABLE PRODUCTS Hazelnuts almonds pistachio nuts pine nuts coffee beans small pieces of candied fruit and similar products ...

Page 16: ...achine Front view Fig 1 Legend 1 Product processing drum 2 Air duct 3 Fixed air duct safety cover 4 Fixed front safety cover 5 Suction cup stabiliser foot 6 Speed selector knob 7 Fixed top side safety cover 8 Control command buttons 9 Rubber hose 10 Telescopic adjustable leg 1 2 7 3 5 6 8 4 10 9 ...

Page 17: ...1 Ambient temperature range in the work area anywhere between 5 C and 40 C 2 Maximum non condensed relative humidity 90 2 3 LIGHTING IN THE OPERATING ENVIRONMENT The place where the unit is operating must enjoy sufficient natural light to provide good visibility for the operator Furthermore the area must be equipped with an adequate artificial lighting system to be used as required THE LIGHTING IN...

Page 18: ...n this type of unit the normal noise level is negligible since the Panning machine does not normally make a great deal of noise It is nevertheless important to provide some additional information The unit has been designed and built is such a way that noise levels are reduced significantly at the source The factors that determine the workforce s exposure to noise include the length of time in whic...

Page 19: ...on and Maintenance Manual is a vital document for ensuring that tasks are carried out safely and it is therefore MANDATORY to read through its contents prior to operating the unit 3 3 Clothing The operator must wear clothing that is appropriate for the kind of processing for which the unit is to be used and we therefore recommend that operators wear clothing that is both hygienic and suitable for ...

Page 20: ...orming normal day to day maintenance on the unit In order to view the specific maintenance tasks assigned kindly see the MAINTENANCE section Tasks resetting the unit following a stoppage due to a fault or an emergency checking to ensure that the unit itself is functioning properly and the processing is proceeding as it should performing normal operator tasks performing the normal cleaning tasks de...

Page 21: ...duction processes and or maintenance tasks may be hazardous to the environment if they are not handled correctly used lubricants contact the special Consortium for disposal replaced worn components product processing residues These materials must be removed and disposed of in accordance with the waste disposal regulations currently in force in the Country in which the unit is being utilised ...

Page 22: ... in transit and that all the parts indicated on the shipping list are indeed present and correct including the Operation and Maintenance Manual and any relative accessories 4 3 STORAGE In the event that the unit is not going to be put into service immediately but will be put into storage for some time it should be stored in a sheltered environment In particular it is important to check that the sh...

Page 23: ...o the unit is supplied by connecting the unit s power supply cable into the local power outlet in the area where the unit will be operating 5 2 OPERATING ENVIRONMENT It is the employer s responsibility to designate a suitable spot to place the unit that meets all the requirements of the European Union workplace safety regulations Such areas should be easy to clean so as to ensure adequate hygiene ...

Page 24: ... exclusively by skilled and qualified persons Should the power cord appear to be damaged in any way it should be replaced by the Manufacturer his service agent or in any event by a qualified person ONLY QUALIFIED TECHNICIANS ARE AUTHORISED TO OPEN THE ELECTRICAL BOX AND TO MAKE ANY REPAIRS N B Kindly see the electrical wiring diagram for clarification regarding unit connections and other details P...

Page 25: ...that the power cables do not get squashed by the weight of the unit Pick up leg A and position it so that the holes for the holding bolts line up with those on the unit body Use the spanner B to insert holding bolt C in the hole D and fasten well Do the same thing at the top of this leg Do the same thing on the other support leg Screw the anti vibration foot into hole E Do the same thing for all t...

Page 26: ... and safe manner Functions and settings Panning machine 6 1 OPERATIONAL DESCRIPTION 1 START Pressing this button self locking will start the unit The drum will turn at the speed set via the selector knob 5 2 STOP Pressing this button self locking will stop the unit The drum stops turning 3 EMERGENCY STOP Pressing this button the power supply to the unit will be cut off immediately electrical and m...

Page 27: ...e set according to the type of product being processed and the type of coating desired based on past experience It is advisable to start at a slower speed and then speed up the rotation progressively taking into account the type of product being processed and the level of coating desired N B The direction of drum rotation is set by the Manufacturer and cannot be changed by the user Should the drum...

Page 28: ...EMENT OPERATIONS ON THE UNIT 7 1 2 OPERATING PROCEDURE This abovementioned procedure requires that the power supply to the unit be disconnected This is achieved by pressing the STOP button and pulling the electrical plug out of the power outlet 7 1 3 GENERAL REQUIREMENTS In order to perform any scheduled maintenance tasks safely proceed as follows only utilise tools and equipment that are suitable...

Page 29: ... TO BE CARRIED OUT PRIOR TO COMMENCEMENT AND AFTER COMPLETION OF EVERY WORK CYCLE CLEANING THE DRUM This task must be carried out prior to commencing and again after completion of each and every work cycle It is MANDATORY for the unit to be switched off whenever this task is being performed Adhere to the following procedure Press the STOP button and unplug the power cable from the power outlet Pul...

Page 30: ...and as shown in fig 6 Remove the drum see fig 7 and take it to the basin to wash it Figure 5 Figure 6 Figure 7 Wash out the interior of the drum with lukewarm water only using a special non abrasive sponge so as to remove any product resides that may have accumulated on the inner surface of the drum IMPORTANT DO NOT UTILISE ANY DETERGENTS SOAPS OR OTHER CLEANING PRODUCTS ON THE INTERNAL SURFACE OF...

Page 31: ...asten the locking ring first by hand and then using the spanner provided Ensure that there is no play whatsoever on the joint between the drum and the unit body TASKS TO BE PERFORMED ON A DAILY BASISAESS CLEANING THE OUTSIDE OF THE UNIT This task must be performer at the end of each working day It is MANDATORY for the unit to be switched off whenever this task is being performed Adhere to the foll...

Page 32: ...Y 20 HOURS OF WORKAESS CLEANING THE AIR DUCT FILTER It is MANDATORY for the unit to be switched off whenever this task is being performed Adhere to the following procedure Press the STOP button and unplug the power cable from the power outlet Either using your hands or with the aid of screwdriver if necessary remove side safety cover of the air duct fan see figures 10 and 11 Figure 10 Figure 11 Re...

Page 33: ...cable from the power outlet Remove the pipe from the unit body as described earlier in the CLEANING THE DRUM section Clean the outside of the pipe in the same manner as was indicated in the CLEANING THE OUTSIDE OF THE UNIT section Use only lukewarm water to flush out the inside of the tube Use a clean dry cloth to dry off the inside of the pipe or alternatively allow it to air dry Re fit the pipe ...

Page 34: ...aulty or worn parts or components CAUTION Any faulty components must be replaced with genuine and original spare parts 7 3 PROBLEMS AND FAULTS The most frequently encountered faults as well as their possible causes and appropriate remedies are listed below in the form of a table CAUTION WHENEVER A DESCRIBED REMEDY IS NOT SUFFICIENT TO COMPLETELY ELIMINATE THE PROBLEM DO NOT SIMPLY PROCEED AS YOU S...

Page 35: ...problem persists contact the Manufacturer 3 The drum is rotating in an anticlockwise direction A fault has occurred with the electric motor Stop the machine and contact the Manufacturer immediately 4 The drum speed selector knob is not working A fault has occurred with the inverter Contact the Manufacturer 5 The unit is making a strange noise One or more of the unit s mechanical parts or component...

Page 36: ...OF BREAKAGES WHILE OPERATING The unit s safety is directly linked to the user s adherence to the specified timing and methods for regular inspection maintenance cleaning and replacement of any parts showing signs of wear and tear The unit has no components that are subject to corrosion or fatigue that would increase the likelihood of any potentially dangerous breakages 8 1 3 HAZARDS AND RISKS RESU...

Page 37: ...ch of the safety stickers applied to the Panning machine in the immediate vicinity of the most dangerous zones IMPORTANT THESE SAFETY SIGNS MUST NOT BE REMOVED UNDER ANY CIRCUMSTANCES SHOULD ANY OF THE SAFETY STICKERS BE DAMAGED TO THE POINT OF BEING ILLEGIBLE IT MUST BE REPLACED WITH ANOTHER STICKER OF THE SAME SIZE CONTENT AND COLOUR Live components on the electrical box mounted on the rear of t...

Page 38: ...elihood of electrocution The Panning machine motor and inverter are protected against overloading by appropriately dimensioned devices see electrical wiring diagram 8 4 SUNDRY OR RESIDUAL RISKS 8 4 1 RISK RESULTING FROM AIRBORNE NOISE Under normal operating conditions the unit will not pose any of the following types of risk hearing damage stress and or tiredness due to noise This has been confirm...

Page 39: ...Panning machine Chocolate World 13 07 2012 rev 1 1 SE ELECTRICAL DIAGRAM 1 ELECTRICAL DIAGRAM ...

Page 40: ... Notes 1 1 13 07 2012 1 Technical specifications 1 1 13 07 2012 2 Operating conditions 1 1 13 07 2012 3 Operator training and safety 1 1 13 07 2012 4 Moving the unit 1 1 13 07 2012 5 Unit placement 1 1 13 07 2012 6 Functions and settings 1 1 13 07 2012 7 Maintenance 1 1 13 07 2012 8 Types of risks and hazards 1 1 13 07 2012 ...

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