Challenge TITAN 265 XG Operator'S Manual Download Page 48 | Manualshive

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Challenge TITAN 265 XG Operator'S Manual Download Page 48

8.0 Oil and Grease

48

8.0 Oil and Grease

Turn the power off and disconnect the power cord.  Open the top hood for access. Parts requiring
oiling are marked with red paint.  See Figure 25, Figure 26, and Figure 27, for oil and grease
locations.  Wipe off any old or excess grease. Use any brand-name type of grease or light oil to
lubricate.

Note: Machines with serial numbers 091818 and above no longer require oiling of the knife links. If
your knife links are marked with red paint as shown below – your knife links do require oiling – no red
paint marking – oil is not required.

Figure 25

Oil Knife Link

Grease
Knife Bar

Oil Knife

Cylinder

Pins

Grease

Thrust Washers

Oil Knife

Link

Grease

Knife Bar

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Summary of Contents for TITAN 265 XG

Page 1: ...no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The avail...

Page 2: ...few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it D...

Page 3: ...p Plate 16 5 7 Power Hook Up 208 230V 50 60Hz 17 5 7 1 Single Phase Hook Up 18 5 7 2 Three Phase Hook Up 18 5 8 Power Hook Up 380 400 415V 50Hz also applies for 460V 60Hz 19 5 8 1 Three Phase Hook Up...

Page 4: ...s 30 6 16 3 Diagnostic 31 6 17 Job Mode 32 6 17 1 Lock Unlocking a Job 33 6 17 2 Copying a Job 33 6 17 3 Erasing a Job 33 6 17 4 Creating a New Job 33 6 17 5 Editing an Existing Job 37 6 17 6 Running...

Page 5: ...nted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife Severe lacerations or dismemberment could result from car...

Page 6: ...EA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any gu...

Page 7: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Page 8: ...Aid 1 20 2150 4 Tool Kit 1 H 6918 608 Knife Bolts 3 8 16 x 1 6 8815 Knife Washers Special 6 5064 Cutting Stick Puller 1 44183 Knife Lifter Assembly 1 W 141 1 8 Allen Wrench 1 W 137 5 32 Allen Wrench...

Page 9: ...ps Optional 208 230 Volts 30 Amps 1 Phase 60 Hz AC Service size 40 Amps 208 230 Volts 30 Amps 1 Phase 50 Hz AC Service size 40 Amps 380 415 Volts 15 Amps 3 Phase 50 Hz AC Service size 20 Amps Sound Em...

Page 10: ...you don t have the ceiling clearance to do this carefully slit the carton down the side and then unwrap it from around the cutter Remove the accessory box Remove the lag screws that secure the machine...

Page 11: ...the extension tables removed it will fit through a 46 1 2 118 cm opening With the table and electric eyes removed it will fit through a 31 79 cm opening 5 4 1 Removing the Extension Tables Make sure p...

Page 12: ...d the knife and clamp up Turn off the machine and disconnect the power Make sure the extension tables have been removed page 11 Remove the 2 hand button controls Remove the sheet metal covers from the...

Page 13: ...right side guides as shown in Figure 7 Figure 8 Figure 7 Figure 8 Remove the two taper pins from the bottom side of the table by tightening the jam nut on the taper pin Then remove the four screws th...

Page 14: ...at the table and then tighten all four screws Attach the right and left side guides then re adjust the left hand side guide support screw until it contacts the side guide and tighten the jam nut Figur...

Page 15: ...bracket using the mounting hardware Figure 9 page 14 5 5 Hydraulic System Check The Titan 265 is powered by a hydraulic system consisting of an electric motor coupled directly to a hydraulic pump The...

Page 16: ...ion If they are not turn on the power using the red and yellow main power switch Press the CLEAR button This will preset the backgauge and send the knife and clamp up 2 REMOVE KNIFE See Section 7 1 Kn...

Page 17: ...at actual working levels Challenge recommends a dedicated line with a lockable disconnect to provide adequate power for this machine CAUTION SHOCK HAZARD Always disconnect power at main power panel be...

Page 18: ...s and guards unlock the main power and switch it on The machine should now have power 5 7 2 Three Phase Hook Up 1 Disconnect the power at the main power panel and lock it out to prevent accidental pow...

Page 19: ...s a dedicated line with a lockable disconnect to provide adequate power for this machine CAUTION SHOCK HAZARD Always disconnect power at main power panel before working on the cutter Lock it out to pr...

Page 20: ...ree power leads to the L1 L2 and L3 leads found in the junction box 5 Close all doors and guards unlock the main power and switch it on The machine should now have power 6 Press both cut buttons simul...

Page 21: ...across the cut stick SHOCK HAZARD Always disconnect power at main power panel before working on the cutter Lock it out to prevent accidental power up See Power Lockout Procedure page 5 Bulb replaceme...

Page 22: ...the Maintenance Mode see the Operating Controls Maintenance Mode Parameters Time Out section To restore power to the display and line lights press any button on the keyboard 6 2 Start Up Once power ha...

Page 23: ...electric eyes are obstructed the knife and clamp will immediately be sent to the up position Once the cut cycle is complete the hydraulic motor will continue to run until the time out period expires...

Page 24: ...Titan 265 is equipped with a low pressure clamping feature which allows the operator to clamp paper under low pressure before beginning the cut cycle To use this feature press down on the foot switch...

Page 25: ...ctric eyes prevent reaching into the cutting area while a cut is being made If the beams are broken while a cut is being made the knife and clamp will return to the up position 6 10 False Clamp Plate...

Page 26: ...ttom of the screen stating Number outside limit In the Job mode the SEND key will also advance the backgauge to the next sequential cut position before performing the cut 6 12 5 Push Out Key The push...

Page 27: ...moving the cursor around on the screen or to toggle between highlighted selections In some screens the left arrow key acts as a backspace key 6 12 11 Contrast Control Only on Serial numbers 101876 an...

Page 28: ...e backgauge position there is a small arrow to indicate reverse travel This arrow should be off when making a cut Moving back past your cut position then forward to it compensates for any play in the...

Page 29: ...ning math This key is useful when entering a formula as follows 3x2_3 4 8_1 4 If a simple plus had been used instead the result would be as follows 3x2 3 4 6_3 4 6 15 Repeat Mode This mode allows the...

Page 30: ...ether the false clamp is installed or not 6 16 2 2 Time out This parameter sets the amount of idle time for which the screen saver activates and the line lights and hydraulic motor turn off The choice...

Page 31: ...nge the knife stroke alarm value When this value is reached the display will alert you to change the knife and reset the knife counter Knife alarm values for the Titan 265 XG are factory set at 2 500...

Page 32: ...way for the service technician to change the knife In the Knife Adjust screen use the up and down arrow keys to toggle to the up or down status as desired and press ENTER Press and hold the cut button...

Page 33: ...erased 6 17 4 Creating a New Job To create a new job type in a number that is not already assigned to a job and press ENTER entering a job number greater than 99 will create job 99 The cursor will mov...

Page 34: ...a job 6 17 4 3 Entering Rotation Mark After typing in a send value pressing the right arrow key instead of ENTER will move the cursor to the right and prompt the operator to enter a rotation indicator...

Page 35: ...nd the backgauge to a desired position using the backgauge glide control or by using SEND then make a cut The current backgauge position will automatically be displayed in the next available cut locat...

Page 36: ...be automatically calculated and entered The job will be complete and ready for use To make changes edit the job as described in the Editing a Job section below 6 17 4 7 Label Cutting A label cutting...

Page 37: ...7 5 Editing an Existing Job 6 17 5 1 Editing the Job Name The job name can be edited or added if an existing job does not have a name in the job mode screen To edit the name move the cursor down to th...

Page 38: ...using one of two methods move the cursor to the desired job with the arrow keys and press ENTER or enter the job number with the keypad and press ENTER Once a job has been opened the current job name...

Page 39: ...ode screen However lets use this job to cut paper 5 Press the down arrow key once This will remove the blank line 3 and move the cursor to the first send value 8 5 Now press SEND The backgauge will mo...

Page 40: ...dges against the backgauge Measure printed paper to check for shrinkage or expansion of the paper from humidity You may have to disregard the printed cut lines and make your own When cutting business...

Page 41: ...ure 20 Knife Changing Equipment The knife changing equipment shown in Figure 20 is included in the cutter tool kit The following instructions show how to remove and install a new or re sharpened knife...

Page 42: ...ard on the table Remove the scabbard s knife retaining screws 5 Grasp the knife lifters firmly and at the same time turn them counterclockwise to release the knife from the knife bar Figure 23 Lower t...

Page 43: ...all the way Figure 21 page 42 Guide the blade left edge first into the space between the knife bar guide frames on the left Move the right end of the blade into the machine under the knife bar slot Al...

Page 44: ...lways keep knives in their holders with screws tightened You are aware of the dangers but others may not be Never attempt to hone polish or service the knife in any way Failure to follow safety proced...

Page 45: ...int recycled paper or bound books However 21 angle knives can become dull sooner than 23 knives which results in shorter knife blade life A knife with a 23 bevel angle on the other hand will not dull...

Page 46: ...securely tightened Always use the heavy duty knife bolt washers provided by Challenge Failure to do so could result in scratching or marring of the clamp face Store knives in a dry environment to pre...

Page 47: ...7 0 Knife Installation Changing 47 NOTES...

Page 48: ...off any old or excess grease Use any brand name type of grease or light oil to lubricate Note Machines with serial numbers 091818 and above no longer require oiling of the knife links If your knife li...

Page 49: ...8 0 Oil and Grease 49 Figure 26 Clamp Gibs and Rack Pinion Figure 27 Backgauge Guide Grease Grease Grease Grease Grease...

Page 50: ...d clamp are in the up position if they are not follow the instructions in this manual to send them up Test 1 Wave a test object 12mm in diameter between the electric eye beams The indicator lights sho...

Page 51: ..._ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ____...

Page 52: ...F 265XG EO January 2014...

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