Challenge TITAN 265 XG, Operator'S Manual

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1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction ................................................................................................................................. 2
2.0 Safety ......................................................................................................................................... 5
2.1 Precautions............................................................................................................................. 5
2.2 Power Lockout Procedure ....................................................................................................... 5
2.3 Warning Label Definitions........................................................................................................ 6
3.0 Packing List................................................................................................................................. 8
Optional Items .............................................................................................................................. 8
4.0 Specifications.............................................................................................................................. 9
5.0 Installation & Setup ................................................................................................................... 10
5.1 Inspecting Shipment.............................................................................................................. 10
5.2 Uncrating .............................................................................................................................. 10
5.3 Cleaning ............................................................................................................................... 11
5.4 Fitting Through Narrow Door ................................................................................................. 11
5.4.1 Removing the Extension Tables ..................................................................................... 11
5.4.2 Removing the Table....................................................................................................... 12
5.4.3 Removing the Electric Eyes............................................................................................ 14
5.4.4 Removing the Footswitch ............................................................................................... 14
5.4.5 Attaching the Table ........................................................................................................ 14
5.4.6 Attaching the Extension Tables ...................................................................................... 14
5.4.7 Attaching the Electric Eyes............................................................................................. 15
5.4.8 Attaching the Footswitch ................................................................................................ 15
5.5 Hydraulic System Check ....................................................................................................... 15
5.6 Optional False Clamp Plate................................................................................................... 16
5.7 Power Hook-Up (208/230V 50/60Hz)..................................................................................... 17
5.7.1 Single Phase Hook-Up ................................................................................................... 18
5.7.2 Three Phase Hook-Up ................................................................................................... 18
5.8 Power Hook-Up (380/400/415V 50Hz) – also applies for (460V 60Hz) .................................. 19
5.8.1 Three Phase Hook-Up ................................................................................................... 20
5.9 Line Light .............................................................................................................................. 20
6.0 Operation .................................................................................................................................. 22
6.1 Power - Main Power Switch................................................................................................... 22
6.2 Start Up ................................................................................................................................ 22
6.3 Making a Cut......................................................................................................................... 23
6.4 Air Table Option .................................................................................................................... 23
6.5 Jogging Aid........................................................................................................................... 23
6.6 Adjusting the Clamp Pressure ............................................................................................... 24
6.7 Pre-Clamping........................................................................................................................ 24
6.8 Knife Change Alarm and Lubrication Alarm ........................................................................... 25
6.9 Electric Eyes ......................................................................................................................... 25
6.10 False Clamp Plate............................................................................................................... 25
6.11 Display Panel ...................................................................................................................... 25
6.12 Definition of Keys ................................................................................................................ 25
6.12.1 Backgauge Glide Control ............................................................................................. 25
6.12.2 IN/MM Key ................................................................................................................... 26
6.12.3 Air Table ON/OFF Key ................................................................................................. 26
6.12.4 Send Key ..................................................................................................................... 26
6.12.5 Push-Out Key .............................................................................................................. 26
6.12.6 Clear Key..................................................................................................................... 26
6.12.7 Enter Key..................................................................................................................... 27
6.12.8 Priority Add (X/Y) Key .................................................................................................. 27
6.12.9 Soft Keys ..................................................................................................................... 27
6.12.10 Arrow Keys ................................................................................................................ 27
6.12.11 Contrast Control (Only on Serial numbers 101876 and below) ................................... 27