CG emotron TSA Series, Instruction Manual

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CG Drives & Automation 01-5980-01r2 3
Contents
Safety instructions ......................................... 1
Contents.......................................................... 3
1. Introduction..................................................... 5
1.1 Delivery and unpacking ............................................ 5
1.2 Using of the instruction manual............................... 5
1.3 Warranty .................................................................... 5
1.4 Type code number..................................................... 5
1.5 Standards .................................................................. 6
1.5.1 Product standard for EMC ........................................ 6
1.6 Dismantling and scrapping....................................... 6
1.6.1 Disposal of old electrical and electronic
equipment ................................................................. 6
1.7 Glossary ..................................................................... 7
1.7.1 Abbreviations and symbols....................................... 7
1.7.2 Definitions.................................................................. 7
2. Mounting ......................................................... 9
2.1 Installation in a cabinet ............................................ 9
2.1.1 Cooling ....................................................................... 9
2.2 Mechanical specifications and drawings .............. 10
2.3 Mounting schemes.................................................. 13
3. Connections ................................................. 15
3.1 Mains and motor connections ............................... 15
3.1.1 Busbar distances on Emotron TSA softatarter...... 19
3.1.2 Cable covers ............................................................ 19
3.2 Board layout and connectors ................................. 20
3.3 Control signal connections ..................................... 22
3.4 Wiring examples...................................................... 23
4. Application guidelines ................................ 31
4.1 Softstarter dimensioning according to AC-53b ..... 31
4.2 Applications rating .................................................. 31
4.3 The Application Functions List ............................... 33
4.4 Special conditions................................................... 36
4.4.1 Small motor or low load.......................................... 36
4.4.2 Ambient temperature below 0°C (32°F) .............. 36
4.4.3 Pump control with softstarter and AC drive
together ................................................................... 36
4.4.4 Starting with counter-clockwise (reverse) rotating
loads......................................................................... 36
4.4.5 Running motors connected in parallel................... 36
4.4.6 Running motors linked together ............................ 36
4.4.7 Heat dissipation in cabinets................................... 36
4.4.8 Insulation test on motor ......................................... 36
4.4.9 Operation above 1,000 m (3280 ft) ...................... 36
4.4.10 Aggressive environment conditions....................... 36
4.4.11 IT earthing system................................................... 37
4.4.12 Earth fault relay....................................................... 37
4.4.13 Other control voltage .............................................. 37
5. Getting started............................................. 39
5.1 Check list ................................................................. 39
5.2 Mains and motor connection ................................. 39
5.2.1 Connect the mains cables...................................... 39
5.2.2 Connect the motor cables ...................................... 39
5.2.3 Connect the control supply voltage ....................... 39
5.3 Default toggle loop.................................................. 40
5.4 Remote I/O operation............................................. 40
5.5 Control panel operation.......................................... 41
6. Operation via the control panel .................. 43
6.1 Display ..................................................................... 43
6.2 LED indicators ......................................................... 44
6.3 Control keys............................................................. 44
6.4 Function keys .......................................................... 45
6.4.1 +/- key function....................................................... 45
6.4.2 Jog key function....................................................... 45
6.5 Toggle and Loc/Rem Key ....................................... 46
6.5.1 Toggle function........................................................ 46
6.5.2 Loc/Rem function ................................................... 47
6.6 The menu structure ................................................ 47
6.6.1 The main menu ....................................................... 48
7. Main features ............................................... 49
7.1 Setting Start, Stop and Run functions................... 49
7.1.1 Start and stop control ............................................. 49
7.1.2 Start and stop methods.......................................... 49
7.1.3 Jog functions ........................................................... 50
7.1.4 Start/Stop signal priority ........................................ 50
7.1.5 Setting motor data .................................................. 50
7.1.6 Process information................................................ 50
7.2 Working with parameter sets ................................. 51
7.2.1 Selection of parameter sets ................................... 51
7.2.2 Configuration of parameter sets ............................ 52
7.2.3 Handling motor data in parameter sets ................ 52
7.2.4 Using the control panel memory ............................ 52
7.3 Applying limitations, alarms and autoreset........... 55
7.3.1 Alarm types and actions ......................................... 55
7.3.2 Alarm settings.......................................................... 55
7.3.3 Alarm indications .................................................... 55
7.3.4 Load monitor function ............................................ 56
7.3.5 Reset and autoreset ............................................... 60
7.4 Programmable I/O .................................................. 61
7.5 Remote control functions ....................................... 61
7.5.1 Default settings of the Run/Stop/Reset
functions .................................................................. 61
7.5.2 Enable and Stop functions ..................................... 62
7.5.3 Level / Edge operation after reset......................... 62
7.6 Logical functions ..................................................... 63
7.6.1 Jog speed at Start and /or Stop............................. 63
8. Functionality................................................. 67
8.1 Preferred View [100]............................................... 69
8.1.1 1st Line [110].......................................................... 69
8.1.2 2nd Line [120] ........................................................ 69
8.2 Main Setup [200].................................................... 69
8.2.1 Operation setup [210] ............................................ 69