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CG emotron TSA Series, Instruction Manual

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CG Drives & Automation 01-5980-01r2

Connections

19

3.1.1 Busbar distances on Emotron 

TSA softatarter

Fig. 15 Busbar distances general drawing

3.1.2 Cable covers

When the Mains and motor cables are connected, mount 
the cable covers according to Fig. 16.

Fig. 16 How to mount the cable covers general drawing.

Table 10

Busbar distances.

TSA 

frame size

Dist. W1 

[mm (in)]

Dist.W2 

[mm (in)]

Dist.W3 

[mm (in)]

1

23 (0.9)

40 (0.39)

40 (0.39)

2

3

35 (0.9)

63 (2.48)

63 (2.48)

4

44 (0.9)

83 (3.27)

83 (3.27)

W3

W3 W2 W1

W1

W2

Summary of Contents for emotron TSA Series

Page 1: ...Emotron TSA Softstarter Instruction manual English Valid from Software version 1 27...

Page 2: ......

Page 3: ...Date of release 28 01 2017 Copyright CG Drives Automation Sweden AB 2013 2017 CG Drives Automation Sweden AB retains the right to change specifications and illustrations in the text without prior noti...

Page 4: ......

Page 5: ...orking on the device 5 The operator must immediately report any changes to the device which reduce its safety to the user 6 The user must undertake all necessary measures to operate the device in perf...

Page 6: ...2 CG Drives Automation 01 5980 01r2...

Page 7: ...37 4 4 13 Other control voltage 37 5 Getting started 39 5 1 Check list 39 5 2 Mains and motor connection 39 5 2 1 Connect the mains cables 39 5 2 2 Connect the motor cables 39 5 2 3 Connect the contro...

Page 8: ...Log 800 135 8 8 1 Trip Message Log 810 135 8 8 2 Trip Messages 820 890 136 8 8 3 Reset Trip Log 8A0 136 8 9 System Data 900 136 8 9 1 TSA Data 920 136 9 Serial communication 139 9 1 Modbus RTU 139 9 2...

Page 9: ...can be put in a cabinet so that it is always easy to access in case of an emergency 1 3 Warranty The warranty applies when the equipment is installed operated and maintained according to instructions...

Page 10: ...ollection point for the recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potentially negative consequences for the environment a...

Page 11: ...oard PTC input RMS Root Mean Square value FLC Full Load Current DOL Direct On Line EInt Communication format UInt Communication format Unsigned Integer Int Communication format Integer Long Communicat...

Page 12: ...8 Introduction CG Drives Automation 01 5980 01r2...

Page 13: ...re that personnel do not come into contact with live circuit components 2 1 Installation in a cabinet When installing the softstarter Ensure that the cabinet will be sufficiently ventilated after the...

Page 14: ...ons H1 H2 H3 x W x D mm in Mounting position Vertical Horizontal Weight kg lb Connection busbars and pressnut dimension mm in PE screw Cooling system Protection class 1 246 296 340 x 126 x 188 9 7 11...

Page 15: ...rives Automation 01 5980 01r2 Mounting 11 Emotron TSA frame size 3 Fig 4 Dimensions for Emotron TSA frame size 3 Fig 5 Dimensions for Emotron TSA frame size 3 bottom view H1 H2 196 7 7 235 9 3 H3 235...

Page 16: ...ounting CG Drives Automation 01 5980 01r2 Emotron TSA frame size 4 Fig 6 Dimensions for Emotron TSA frame size 4 Fig 7 Dimensions for Emotron TSA frame size 4 bottom view H1 H2 254 10 260 10 3 H3 260...

Page 17: ...Hole pattern for Emotron TSA frame size 3 Emotron TSA frame size 4 Fig 10 Hole pattern for Emotron TSA frame size 4 On our websites www cgglobal com and www emotron com it is possible to download a fu...

Page 18: ...14 Mounting CG Drives Automation 01 5980 01r2...

Page 19: ...motor cables according to local regulations and the nominal current of the motor It is possible to use either copper or aluminium cables It is not necessary to use shielded motor cables together with...

Page 20: ...supply 3 Motor power supply connection T1 T2 T3 4 Motor earth connection PE T1 T2 T3 L1 L2 L3 L1 L2 L3 T1 T2 T3 3 4 2 1 WARNING Leakage current may occur from the thyristors when a 3 phase mains supp...

Page 21: ...n for mains supply 3 Motor power supply connection T1 T2 T3 4 Motor earth connection PE T1 T2 T3 L1 L2 L3 3 4 2 1 WARNING Leakage current may occur from the thyristors when a 3 phase mains supply is c...

Page 22: ...n for mains supply 3 Motor power supply connection T1 T2 T3 4 Motor earth connection PE T1 T2 T3 L1 L2 L3 3 4 2 1 WARNING Leakage current may occur from the thyristors when a 3 phase mains supply is c...

Page 23: ...3 1 2 Cable covers When the Mains and motor cables are connected mount the cable covers according to Fig 16 Fig 16 How to mount the cable covers general drawing Table 10 Busbar distances TSA frame siz...

Page 24: ...safely separated from other circuits that carry higher voltages and is isolated from earth and protective earth conductors of other circuits The PTC circuit on the power board is separated from the c...

Page 25: ...9 pin female D sub connector For temporary connection of a personal computer or connection of external control panel option For permanent connection of a personal computer you have to use one of the...

Page 26: ...ontact on terminals 31 to 32 and opening contact on 32 to 33 1 pole change over contact NO NC 250 VAC 8A or 24 VDC 8A resistive 250 VAC 3A inductive Min 100 mA See Warning 32 C 33 NC 69 70 PTC Thermis...

Page 27: ...ls 21 and 22 to the contactor the softstarter then controls the mains contactor for factory configuration of R1 see menu 551 Always ensure the installation complies with the appropriate local regulati...

Page 28: ...In2 gives Stop To make Emotron TSA start terminal 12 DigIn2 must be connected to terminal 18 24VDC Fig 20 Separate Start Stop signals 3 wire connection wir ing example NOTE This alternative works with...

Page 29: ...en terminal 18 24 VDC and terminal 11 DigIn1 and terminal 12 DigIn2 gives Stop Fig 21 Common Start Stop signals 2 wire connection wir ing example NOTE This alternative works with the factory default p...

Page 30: ...Stop signals 2 wire connection wir ing example Level control NOTE This alternative will not work with the factory default parameter settings Change parameters according to the table below Menu Descri...

Page 31: ...on of Thermal motor protection in section 8 2 4 page 76 Fig 23 Extended wiring example using digital and analogue inputs and outputs Menu Description Setting 21A Level Edge Level 2331 PTC AA Soft trip...

Page 32: ...voltage operation the first contactor K1 will be activated For braking R1 will open and contactor K2 will be activated via R2 to change the phase sequence Fig 24 Reverse current brake wiring example...

Page 33: ...V 523 DigIn3 Run REV 551 Relay 1 OperationFWD 552 Relay 2 OperationREV CAUTION Very high torque force can arise when the motor is reversed from running at full speed in one direction to running at ful...

Page 34: ...ll be deactivated when stop command is activated and contactor K2 is activated instead until stop is finished If DigIn 3 RunREV is closed while DigIn 1 RunFWD is open the mains contactor for running i...

Page 35: ...1 Rated current FLC of softstarter Ampere 2 Classification AC 53b for all Emotron TSA models 3 Start current expressed as a multiple of FLC 4 Start time seconds 5 Bypass time seconds The example conc...

Page 36: ...rated to 42 A FLC for heavy duty applications If an FLC current of about 70 A is required for the roller mill it would be recommended to choose TSA model 52 140 for which the rated heavy duty current...

Page 37: ...Emotron TSA Solution This column gives the possible solution for the challenge using one of the functions of the Emotron TSA Menu Chapter This column guides you to the menu menu group or manual secti...

Page 38: ...R Mechanical shocks for transmissions and transported goods Linear torque control 330 Loading or unloading conveyors Slow speed and accurate position control 350 600 Conveyor jammed Use load monitor m...

Page 39: ...near acceleration and low starting current 330 Too high load or unbalanced centrifuge Use load monitor maximum alarm 410 Controlled stop Dynamic vector brake without contactor for medium loads 341 Bra...

Page 40: ...s that the start time may differ from motor to motor Similarly the load monitor alarm levels margins are applied for the average shaft power value of the connected motors In order to work around this...

Page 41: ...n service partner 4 4 12 Earth fault relay It is possible to use an earth fault relay to protect motor and cables To avoid undesired tripping due to filter capacitor charging currents choose an RCD Ty...

Page 42: ...38 Application guidelines CG Drives Automation 01 5980 01r2...

Page 43: ...1 page 69 Set the motor data menu 220 227 section 8 2 3 page 73 Check Set real time clock menu 740 section 8 7 4 page 134 Select keyboard control menu 2151 section 7 1 1 page 49 Perform a test run fr...

Page 44: ...ata in the softstarter Change settings using the keys on the control panel For further information about the control panel and menu structure see Chapter 6 page 43 Menu 100 Preferred View is displayed...

Page 45: ...same way as for Remote I O operation on page 40 Follow the steps 1 10 Then press until you return to menu 100 Preferred View Select manual control 1 Press to display menu 200 Main Setup 2 Press to di...

Page 46: ...42 Getting started CG Drives Automation 01 5980 01r2...

Page 47: ...number 3 or 4 digits Area B Shows if the menu is in the Toggle loop page 46 indicated with and or if the softs tarter is set for Local operation page 47 indi cated with Area C Shows the abbreviated na...

Page 48: ...as long as one of the keyboard alternatives is selected in menu 216 If the Enable function is programmed on one of the digital inputs this input must be active to allow START STOP commands from the co...

Page 49: ...o change when zero is passed Press ENTER to confirm the value The cursor to the left will stop flashing Press ESC to leave the edit mode Entering lock code The lock code in menu 218 is inserted in a s...

Page 50: ...your specific application Add a menu to the toggle loop 1 Go to the menu you want to add to the loop 2 Press the Toggle key and keep it pressed while also press ing the key 3 Check that a is shown to...

Page 51: ...ge e g Run Stop conditions will remain exactly the same When the softstarter is set to Local operation the display will show in area B of the display alternating with if it is also a toggle loop menu...

Page 52: ...enu contains settings more relevant to the application such as start and stop settings using analogue Process value 400 Process Protection To protect the machine and process from damage a number of pr...

Page 53: ...t actually to quickly change between any two start and stop control locations See description in section 6 5 2 page 47 7 1 2 Start and stop methods The methods for starting and stopping the motor are...

Page 54: ...tart or a jog start The total priority order is listed in Table 21 below 7 1 5 Setting motor data For optimal performance set motor data according to the motor s rating plate The menus for this are fo...

Page 55: ...er solution for copying settings and data between different softstarter units is via PC using the EmoSoftCom PC tool option See section 12 2 page 155 7 2 1 Selection of parameter sets The parameter se...

Page 56: ...nstance two control sources or two different starting or braking requirements Once default motor M1 is selected 1 Select parameter set A in menu 241 2 Enter motor data in menu 220 3 Enter the settings...

Page 57: ...front covers with built in control panel 3 Disconnect the control panel cable connections from the control board sockets 4 Connect the control panel cable of front cover 1 to TSA unit 2 using the soc...

Page 58: ...2 Detach the external control panel from the cabinet of the source softstarter and attach it to the cabinet with the target softstarter 3 Using the external control panel load the settings from this t...

Page 59: ...hen the warning is removed is displayed in menu 722 Warning See a list of possible warning messages in Table 36 page 132 The Warning relay or output is active if selected function in menu 551 552 or 5...

Page 60: ...monitor function is not active during stop ramps jogging or braking For the start ramp you can choose to delay the activation of the load monitor by using start delay menu 416 It is common that the mi...

Page 61: ...settings the Alarm Levels 411 414 are set directly as a percentage of the nominal motor power menu 223 The actual shaft power is displayed in brackets together with the Alarm Level value to facilitate...

Page 62: ...power set in menu 223 The Alarm Margins are set under menu 417 and Normal Load is automatically registered when activating the autoset function in menu 4175 AutoSet Alarm The actual Normal Load value...

Page 63: ...0 seconds no alarm action is performed C The maximum alarm level is exceeded again D When the set alarm delay time 10 seconds has expired the maximum alarm action is executed in this case a soft trip...

Page 64: ...several alarms it is possible to automatically generate a reset command to overcome the fault condition Providing that all other conditions are normal the softstarter will then attempt to restart the...

Page 65: ...hen the fault is gone Voltage detection is only possible during operation so if the softstarter is stopped due to undervoltage the delay time starts counting immediately 7 4 Programmable I O There are...

Page 66: ...a possible sequence Fig 45 Input and output status for edge control Level controlled Run input If the Run input remain in its position the softstarter will start immediately after the Reset command i...

Page 67: ...20 4 timers 630 4 SR flip flops 640 2 counters 650 2 clocks 660 See how to configure the logical functions in Chapter 8 6 page 116 7 6 1 Jog speed at Start and or Stop It is possible to use logic func...

Page 68: ...1 Dest Jog FWD Jog speed before run 562 VIO 1 Source DigIn 1 Run signal start Jog speed 563 VIO 2 Dest Run FWD Run after Jog speed 564 VIO 2 Source CTR 1 Output of counter 1 will start the normal Run...

Page 69: ...In 2 Off Disable default stop 561 VIO 1 Dest Jog FWD Jog speed before Run 562 VIO 1 Source DigIn 1 Run signal start Jog speed 563 VIO 2 Dest Run FWD Run after Jog 564 VIO 2 Source T1Q Timer 1 Output w...

Page 70: ...66 Main features CG Drives Automation 01 5980 01r2...

Page 71: ...meter sets 8 2 5 page 80 Autoreset 250 Automatic reset of active alarms and restart of the softstarter 8 2 6 page 83 Serial communication 260 Serial communication settings for the data transfer 8 2 7...

Page 72: ...key is activated or not The factory default setting is Off To change selection or value via the control panel the and keys are used see section 6 4 1 page 45 Confirm by pressing the Enter key to save...

Page 73: ...eration setup 210 Selections concerning the used motor softstarter mode control signals and serial communication are described in this submenu and is used to set the softstarter up for the application...

Page 74: ...O Int Ext keyb 1 Start stop command via internal or external control panel Com 2 Start stop command via serial communication Int keyb 5 Start stop command via internal control panel Ext keyb 6 Start...

Page 75: ...used or to change the setup of the softstarter and or process control the keyboard can be locked with a password This menu Lock Code 218 is used to lock and unlock the keyboard Enter the password 291...

Page 76: ...page 61 Default FWD FWD 1 Limited to forward right rotation REV key JOG REV key and reverse commands are disabled REV 2 Limited to reverse left rotation FWD key JOG FWD key and forward commands are di...

Page 77: ...derived from the setting in menu 21C Motor M1 is selected as default and motor data entered will be valid for motor M1 If you have more than one motor you need to select the correct motor in menu 212...

Page 78: ...Pn_mot Range 25 400 x Pn_soft default see Table 27 page 74 Resolution 3 significant digits Table 27 Nominal data for CG motors complying to IE2 class of IEC 60034 30 Softstarter nominal current A Def...

Page 79: ...ction by lowering the actual overload current When the motor has no cooling fan select None For a motor with a shaft mounted fan select Self When the motor has an external cooling fan select Forced De...

Page 80: ...I2 t Alarm 231 This function makes it possible to protect the motor from overload as published in the standard IEC 60947 4 2 The alarm limit is set according to the levels defined by the Motor I2 t Cl...

Page 81: ...larm occurs and the action chosen in menu 2311 is performed The alarm remains active until the motor model cools down to 95 of its thermal capacity The used thermal capacity is shown in menu 2314 Fig...

Page 82: ...e input supervised selection PT100 1 you must use input 1 on board one B1 If you wish to have four PT100 inputs supervised selection PT100 1 4 you must use input 1 3 on option board one corresponding...

Page 83: ...start is allowed The first hour is counted directly from the first start of the motor whereas the following hour is counted not directly but from the moment a new start is done i e no rolling hour Mi...

Page 84: ...51 There are four available parameter sets that can be individually configured The selected motor M1 M4 212 decides the parameter settings for the motor data in menu group 220 See instructions in Han...

Page 85: ...sed for copying or loading data While transferring data to one control panel the other control panel is temporarily disabled Default A B A B 0 Copy set A to set B A C 1 Copy set A to set C A D 2 Copy...

Page 86: ...ifferent choices are listed below If a second control panel is connected this will not be affected when loading from the first control panel Default No Copy No Copy 0 Nothing will be copied Copy 1 Cop...

Page 87: ...d the set maximum the softstarter must be reset by a normal reset See example below Number of allowed autoreset attempts 2511 5 Within 10 minutes 6 trips occur At the 6th trip there is no autoreset be...

Page 88: ...lay time has elapsed the alarm will be reset Current Limit autoreset 2525 In this menu the delay time for an autoreset of a current limit alarm is set As a current limit fault condition cannot be dete...

Page 89: ...rtemperature autoreset 2551 In this menu the delay time for autoreset is set for a softstarter overheated alarm The delay time starts counting when the fault is removed This means the softstarter has...

Page 90: ...arm will be reset 8 2 7 Serial Communication 260 In this menu we configure parameters for the serial communication options The RS485 and USB option com type setting USB RS485 in menu 261 uses the stan...

Page 91: ...ne the number of additional process values sent in cyclic messages NOTE This baud rate is valid only for communication via the RS485 and USB options Default 9600 2400 0 Selected baudrate 4800 1 9600 2...

Page 92: ...5 Settings for Ethernet module Modbus TCP Profinet IO For further information see the Fieldbus option manual IP Address 2651 MAC Address 2652 Subnet Mask 2653 Gateway 2654 DHCP 2655 Default No action...

Page 93: ...cess signal is viewed here 8 3 2 Process Settings 320 With these settings the softstarter process value can be set up to fit the application The process value in menus 110 120 310 and 711 all use the...

Page 94: ...Degrees Centigrade F 3 Degrees Fahrenheit bar 4 Pressure in bar Pa 5 Pressure in Pascal Nm 6 Torque Hz 7 Frequency rpm 8 Revolutions per minute m3 h 9 Cubic metres per hour gal h 10 Gallons per hour f...

Page 95: ...the torque ramps for linear torque control and square torque control The Initial Torque value is set in menu 332 and the value for End Torque at Start is set in menu 333 Fig 51 Torque control at start...

Page 96: ...the set start time in menu 336 Should the current still be at the current limit when the start time has expired this will be indicated by a trip or warning message depending on the alarm action set in...

Page 97: ...regulator still is in active mode when the start time expires a Current Limit alarm is issued and the alarm action set in menu 236 is executed Start Time 336 The start time is defined as the time dur...

Page 98: ...ntrol A torque controlled stop could be used when a sudden stop of the motor could harm the application The motor torque is controlled according to either a linear or a square ramp from the actual tor...

Page 99: ...d Reverse Current Brake This braking method is especially suitable for quickly stopping heavy loads with high inertia A very high braking torque can be applied to the motor even close to synchronous s...

Page 100: ...on motor characteristics DC Braking Strength 348 The strength of the DC brake is set here the value expressed as a percentage of the maximum available DC braking power Default 0 DynVectBrk DynVectBrk...

Page 101: ...ital input must be set to Jog FWD and or Jog REV in menu 520 For information about the jog keys on the control panel see section 6 4 2 page 45 Fig 59 Jog command Jog Speed Forward 351 Default 30 Range...

Page 102: ...Autoset Alarm is activated in menu 4175 when running at what is considered to be the Normal Load All alarm levels are calculated and expressed as a percentage that refers to the nominal motor power me...

Page 103: ...continuous period longer than the set Max Alarm Delay time the selected Maximum Alarm Action in menu 4111 is activated Maximum Pre Alarm 412 These menus contain the settings for the load monitor maxi...

Page 104: ...e set Min Pre Alarm Delay time the selected Minimum Pre Alarm Action in menu 4131 is activated Minimum Alarm 414 These menus contain the settings for the load monitor minimum alarm Minimum Alarm Actio...

Page 105: ...nt of performing autoset is 45 The new maximum alarm will be set to 61 which means that the Maximum Alarm Delay timer in menu 4113 will start counting down when the actual shaft power exceeds 61 equal...

Page 106: ...return to the menu display press any key When autoset is performed the actual shaft power shown to the left in the menu display is stored to menu 4176 Normal Load and the alarm levels are recalculate...

Page 107: ...ed Rotor Time 4222 In this menu the time delay for detection of a locked rotor is set If the motor current exceeds its upper limit menu 4223 for longer than the set Locked Rotor Time this will cause a...

Page 108: ...ge Alarm 432 Under this menu the settings for an overvoltage alarm are selected Over Voltage Alarm Action 4321 In this menu the alarm action for an overvoltage alarm is selected The following alarm ac...

Page 109: ...equence is detected prior to a start Phase Reversal Alarm Action 4341 In this menu the alarm action for a phase reversal alarm is selected The softstarter will detect the phase sequence prior to each...

Page 110: ...r Comparators 610 NOTE The selection of voltage or current input is done with S1 When the jumper is in voltage mode only the voltage menu items are selectable With the jumper in current mode only the...

Page 111: ...efined is selected in menu 5136 Example Process sensor is a sensor with the following specification Range 0 3 bar Output 2 10 mA Analogue input should be set up according to 512 AnIn Setup User mA 513...

Page 112: ...ault Run FWD Off 0 The input is not active Stop 1 Stop command according to the selected Stop mode in menu 340 NOTE The Stop command is active low NOTE Activated according to AND logic Reset 2 Reset c...

Page 113: ...may be chosen in menu 21A Spinbrake 13 See description Spinbrake page 49 Can be activated from inactive state softstarter stopped but motor rotating Ext Alarm 1 16 Be aware that if there is nothing co...

Page 114: ...urrent output has a fixed threshold Live Zero of 4 mA and controls the full range for the output signal 0 20mA 1 Normal full current scale configuration of the output that controls the full range for...

Page 115: ...um value is scaled to selected presentation The default scaling is dependent on the selected function of AnOut 531 See Table 30 page 110 AnOut Function Value Maximum 5337 With AnOut FunctionVaMax you...

Page 116: ...trip or warning Max Alarm 15 Max alarm condition active trip or warning Max PreAlarm 16 Max pre alarm condition active trip or warning Min Alarm 17 Min alarm condition active trip or warning 551 Rela...

Page 117: ...78 Motor running in reverse counter clockwise direction Used for the reverse contactor control in fwd rev applications ManRst Trip 79 Any active trip condition that needs a manual reset Trip ex LM 81...

Page 118: ...ff Relay Advanced 55D Relay 1 Mode 55D1 Relay Modes 55D2 to 55DC Same function as for Relay 1 Mode 55D1 Default settings are N O NOTE The definitions described here are valid for the active output con...

Page 119: ...by several sources e g VIO Destination or Digital Input the function will be controlled in conformity with OR logic See section 8 5 2 page 108 Digital Input for descriptions of the different selectio...

Page 120: ...nction gives a clear difference in switching levels which lets the process adapt until a certain action is started With such a hysteresis even an unstable analogue signal can be monitored without gett...

Page 121: ...ns Time 11 h AnIn 12 PT100_4 13 C PT100_5 14 C PT100_6 15 C Menu Function Setting 21A Level Edge Level 511 AnIn Function Process value 512 AnIn Setup 4 20 mA 522 DigIn2 Off 6111 CA1 Value AnIn 6112 CA...

Page 122: ...ing Hysteresis selection No Description Hysteresis 1 The reference signal passes the Level LO value from below positive edge the comparator CA1 does not change output stays low 2 The reference signal...

Page 123: ...e signal passes the Level HI value from above signal inside Window band the comparator CA1 output is set high 4 The reference signal passes the Level LO value from above signal outside Window band the...

Page 124: ...igital comparator 1 is delayed with the set value in this menu See also Fig 68 page 119 Digital Comparator 1 Reset Delay 6153 The reset of the output signal for the digital comparator 1 is delayed wit...

Page 125: ...1 Operators or whose values are selected in menus 6213 6215 and 6217 To build the Logic 1 expression using the default selection in menu 6211 the execution order is as follows 1 Input 1 is combined wi...

Page 126: ...rted output CD3 12 Digital comparator 3 output D3 13 Digital comp 3 inverted output CD4 14 Digital comparator 4 output D4 15 Digital comp 4 inverted output L1 16 Logic output 1 Not used for Logic 1 L1...

Page 127: ...tput signal for the Logic 1 function is delayed with the set value in this menu Compare to Fig 68 page 119 Default A2 Selection Same selection as in menu Logic 1 Input 1 6212 page 122 Default 0 When d...

Page 128: ...mode The function of the On time mode is to extend an activated high timer output signal in comparison to the trigger signal See Fig 72 Fig 72 On time timer mode The timer output signals T1Q T4Q can b...

Page 129: ...ious input status also matters The set reset flip flop circuit has two input signals SET and RESET that control the state of an output signal OUT When none of the input signals are active i e both are...

Page 130: ...lop 1 Flip flop 1 Set 6412 Selection of SET input signal for flip flop 1 Flip flop 1 Reset 6413 Selection of RESET input signal for flip flop 1 Flip flop 1 Set Delay 6414 The SET input signal for flip...

Page 131: ...eset signal is active When the counter value equals the trip value the counter output signal CTR1 or CTR2 is activated See Fig 74 Fig 74 Counters principle Counter 1 651 Counter 1 parameter group Coun...

Page 132: ...are set in these submenus Clock 1 Time On 6611 Time when the clock 1 output signal CLK1 is activated Clock 1 Time Off 6612 Time when the clock 1output signal CLK1 is deactivated Clock 1 Date On 6613...

Page 133: ...h different units in the two menus Shaft power 715 716 These menus displays the actual shaft power expressed with different units in the two menus Default 2013 01 01 Range YYYY MM DD Default MTWTFSS a...

Page 134: ...2323 page 78 Current I1 I3 71D 71F These menus displays the actual output current in the three phases L12 L13 and L23 Voltage 71G 71I These menus displays the actual voltage Phase Sequence 71J This m...

Page 135: ...ition the red trip LED will flash as long as the warning is active Read only Display position Function Status value 1 Parameter Set A B C D 222 Operation stopped Thy ramp brake with thyristors Bpy ful...

Page 136: ...has a 65 input value Table 36 Trip and warning messages Communication integer value Trip warning message 0 No Error 1 Motor I t 2 PTC 3 Locked rotor 4 Ext Alarm 1 5 Ext Alarm 2 6 Curr limit current l...

Page 137: ...enu indicates the active logic outputs L1 L4 Timer status 1 4 72D This menu indicates the active timers T1Q T4Q SR Flip flop status 1 4 72E This menu indicates the active flip flops F1 F4 Counter stat...

Page 138: ...eal time clock settings 740 This menu group displays actual time and date The menus are quickly accessed from the default toggle loop See Fig 32 page 46 Time and date are factory set to CET Central Eu...

Page 139: ...dbus integer value of trip message see Table 36 page 132 menu 722 Trip message 8111 8133 The information from the status menus are copied to the trip message log when a trip occurs NOTE After the rese...

Page 140: ...er Fig 82 gives an example Fig 82 Software version example 8 7 3 Stored Values 730 8131 731 Run time 8132 732 Mains time Default No No 0 Yes 1 NOTE After the reset the setting goes automatically back...

Page 141: ...symbols from the same list as for User defined Unit 323 page 90 See also Editing parameter values page 45 NOTE It is important that the software version displayed in menu 922 is the same software ver...

Page 142: ...138 Functionality CG Drives Automation 01 5980 01r2...

Page 143: ...tion for the different parameter sets The different parameter sets in the softstarter have the following DeviceNet instance numbers Profibus slot index numbers Profinet IO index and EtherCAT index num...

Page 144: ...e 321 to F Bus Use following parameter data for the process value Motor Modbus DeviceNet Instance number Profibus Slot Index Profinet IO index EtherCAT index hex M1 43041 43048 168 200 to 168 207 1942...

Page 145: ...at A signed number should be represented as a two complement binary number like below Value Binary The value represented by the Emotron floating point format is m 10e To convert a value from the Emotr...

Page 146: ...int etmp short int value else if value 1000 value 0 dec 0 etmp e 0 etmp f 1 etmp m short int value else etmp m 0 etmp f 1 etmp e dec if value 0 etmp m 1 Set sign else etmp m 1 Set sign value fabs valu...

Page 147: ...typically draw a starting current of about 5 to 8 times its nominal current while the resulting starting torque will be about 0 5 to 1 5 times its nominal torque In the following picture a typical sta...

Page 148: ...perating point is roughly proportional to the square of the current This means when the motor current is decreased by a factor of two by means of reducing the supply voltage the torque delivered by th...

Page 149: ...is too low to start rotating the load On the other hand for low load applications further savings of starting current are impossible even though a big torque reserve is available Moreover the resulti...

Page 150: ...most constant acceleration during the start A low starting current is also achieved However this start method also uses reduced motor voltage and the quadratic correlation between current and torque d...

Page 151: ...ristics for a slip ring motor during the start with an external rotor resistance starter Fig 91 Rotor resistance starting Because of the low starting torque it is often not possible to short circuit t...

Page 152: ...tart is clearly below the motor s starting capacity However loads with a high initial release torque may also benefit from a softstarter In this case an initial torque boost can be used thereafter the...

Page 153: ...sonnel Installation commissioning demounting making measurements etc of or at the softstarter may only be carried out by personnel technically qualified for the task 11 1 2 Opening the softstarter The...

Page 154: ...n on the input Check the equipment that initiates the external input Check the programming of the digital inputs menu 520 Int error 1 NTC Hard trip Internal alarm NTC NegativeTemp Coeficient on power...

Page 155: ...il motor has cooled down PT100 No action Hard trip Soft trip Warning 2321 Motor PT100 elements exceeds maximum level Self cooled motor at low speed too high load NOTE Only valid if option board PTC PT...

Page 156: ...Volt unbalance No action Hard trip Soft trip Warning 4311 Mains supply voltage unbalance Check 3 phase mains supply Check settings in menu 4312 and 4313 Table 40 Alarms with possible causes and remed...

Page 157: ...characteristic Select a correct initial and end torque at start in menus 332 and 333 Start time too short Increase start time 336 If voltage control is used as start method the initial voltage at star...

Page 158: ...154 Troubleshooting Diagnoses and Maintenance CG Drives Automation 01 5980 01r2...

Page 159: ...tion board for connecting motor thermistors and max 6 PT100 elements to the softstarter is described in a separate manual Maximum two option boards can be mounted I O or PTC PT100 12 5 Serial communic...

Page 160: ...156 Options CG Drives Automation 01 5980 01r2...

Page 161: ...D mm in 3 246 340 x 126 x 188 9 7 13 4 x 5 x 7 4 Mounting position Vertical Weight kg 5 5 Busbar for cable connection mm in 15 x 2 0 59 x 0 08 M6 connection Possible to use either Cu or Al cables Cool...

Page 162: ...7 13 4 x 5 x 7 4 Mounting position Vertical Horizontal Weight kg lb 5 7 12 6 Busbar for cable connection mm in 15 x 2 0 59 x 0 08 M6 connection Possible to use either Cu or Al cables Cooling system F...

Page 163: ...0 110 250 132 Motor size Pn_mot 460 V hp TSA52 200 100 250 125 300 150 350 200 Motor size Pn_mot 525 V kW TSA52 160 90 200 132 250 160 315 180 Motor size Pn_mot 575 V hp TSA69 250 150 300 150 350 200...

Page 164: ...9 300 to 52 69 450 Fuse for control supply Max 10 A Control signal inputs Digital input voltage 0 4 V 0 8 27 V 1 Digital input impedance to GND 0 VDC 3 3 VDC 4 7 k 3 3 VDC 3 6 k Analogue input voltage...

Page 165: ...ted model is checked TSA52 085 rated for 85 A nominal current 85 A 20 x 85 A 68 A which is lower than the required 70 A An even higher rated model is checked TSA52 100 rated for 100 A nominal current...

Page 166: ...inally constructed for Example A motor with the following data is going to be used at 2 100 m 6890 ft altitude Voltage 400 V Current 42 A normal duty Power 22 kW Due to the high altitude the TSA model...

Page 167: ...ut 1 Factory setting is Run FWD 0 4 V 0 8 27 V 1 Max 37 V for 10 sec Impedance 3 3 VDC 4 7 k 3 3 VDC 3 6 k 12 Digital input 2 Factory setting is Stop 13 Control signal supply voltage to analogue input...

Page 168: ...164 Technical data CG Drives Automation 01 5980 01r2...

Page 169: ...9 10 Counters 127 Status 133 Current 130 Current limit 92 D Date 134 DC brake 95 96 Declaration of Conformity 6 Default 81 Definitions 7 Derating Altitude 162 Temperature 161 Derating at higher temper...

Page 170: ...ock crusher 35 Rotor 79 RS232 485 86 RS485 155 RUN 44 Run command 44 Run time 134 Running motors connected in parallel 36 Running motors linked together 36 S Safety 1 Semi conductor fuses 163 Service...

Page 171: ...01 UInt UInt 120 2nd Line Current 43002 UInt UInt 200 Main Setup page 69 210 Operation page 69 211 Language English 43011 UInt UInt 212 Select Motor M1 43012 UInt UInt 215 Action Ctrl 2151 Run Stp Ctr...

Page 172: ...1 0 1 EInt 232 PT100 Alarm 2321 PT100 AA No action 43064 UInt UInt 2322 Motor Class F 140 C 43065 UInt UInt 2323 PT100Inputs PT100 1 3 43761 UInt UInt 233 PTC Alarm 2331 PTC AA No action 43762 UInt UI...

Page 173: ...EInt 2525 Curr Lim Off 43772 Long 1 1s EInt 253 ComErrArst Off 43089 Long 1 1s EInt 254 ProcProtArst 2541 MaxAlarm Off 43093 Long 1 1s EInt 2542 MaxPAlarm Off 43099 Long 1 1s EInt 2543 MinPAlarm Off...

Page 174: ...9 UInt 1 1 UInt 264 Com Fault page 88 2641 ComFltAA No action 43037 UInt UInt 2642 ComFlt Time 0 5s 43038 Long 1 0 1s EInt 265 Ethernet page 88 2651 IP Address 0 0 0 0 42701 UInt 1 1 UInt 0 0 0 0 4270...

Page 175: ...03 UInt 1 1 UInt 2664 FB Signal 4 0 42804 UInt 1 1 UInt 2665 FB Signal 5 0 42805 UInt 1 1 UInt 2666 FB Signal 6 0 42806 UInt 1 1 UInt 2667 FB Signal 7 0 42807 UInt 1 1 UInt 2668 FB Signal 8 0 42808 UI...

Page 176: ...instno 31091 UInt 1 1 UInt 300 Process page 89 310 ProcessValue 31002 Long 1 see Notes EInt 1 0 001 1rpm 1 1 C 0 001 as set in 322 320 Proc Setting 321 Proc Source Off 43302 UInt UInt 322 Proc Unit Of...

Page 177: ...UInt 342 EndTorqueStp 0 43722 UInt 1 1 UInt 343 StepDwnVolt 100 43723 UInt 1 1 UInt 344 BrakeMethod DynVectBrk 43724 UInt 1 1 UInt 345 Stop Time 10s 43725 UInt 1 1s UInt 346 RevC Brk Dly 0 5s 43726 UI...

Page 178: ...100 4141 MinAlarmAct No action 43743 UInt UInt 4142 MinAlarmLev 84 43744 Long 1 1 EInt 4143 MinAlarmDel 0 5s 43333 Long 1 0 1s EInt 416 Start Delay 10s 43324 Long 1 1s EInt 417 Autoset 4171 MaxAlarmMa...

Page 179: ...n 43766 UInt UInt 4322 OverV Level 115 43562 UInt 1 1 UInt 4323 OverV Del 1s 43563 UInt 1 1s UInt 433 UnderVolt 4331 UnderVoltAA No action 43767 UInt UInt 4332 UnderVLevel 85 43564 UInt 1 1 UInt 4333...

Page 180: ...108 521 DigIn 1 Run FWD 43241 UInt UInt 522 DigIn 2 Stop 43242 UInt UInt 523 DigIn 3 Set Ctrl 1 43243 UInt UInt 524 DigIn 4 Reset 43244 UInt UInt 529 B1 DigIn 1 Off 43501 UInt UInt 52A B1 DigIn 2 Off...

Page 181: ...56 B1 Relay 3 Off 43513 UInt UInt 557 B2 Relay 1 Off 43514 UInt UInt 558 B2 Relay 2 Off 43515 UInt UInt 559 B2 Relay 3 Off 43516 UInt UInt 55D Relay Advan 55D1 Relay1 Mode N O 43276 UInt UInt 55D2 Rel...

Page 182: ...3294 UInt UInt 56F VIO 8 Dest Off 43295 UInt UInt 56G VIO 8 Source Off 43296 UInt UInt 600 Logic Timers page 116 610 Comparators 611 CA1 Setup 6111 CA1 Value Current 43400 UInt UInt 6112 CA1 LevelHI 3...

Page 183: ...0 1V 1rpm 1 0 1 C 1kWh 1h or 0 001 as set in 322 6124 CA2 Type Hysteresis 43414 UInt UInt 6126 CA2 Set Dly 00 00 00 43416 UInt 1 1h UInt 43417 UInt 1 1m UInt 43418 UInt 1 0 1s UInt 6127 CA2 Res Dly 00...

Page 184: ...ge 120 6141 CA4 Value Current 43433 UInt UInt 6142 CA4 LevelHI 30 43434 Long 1 see Notes EInt 1W 0 1Hz 0 1A 0 1V 1rpm 1 0 1 C 1kWh 1h or 0 001 as set in 322 6143 CA4 LevelLO 20 43435 Long 1 see Notes...

Page 185: ...616 CD2 Setup page 120 6161 CD2 DigIn 1 43451 UInt UInt 6162 CD2 Set Dly 00 00 00 43452 UInt 1 1h UInt 43453 UInt 1 1m UInt 43454 UInt 1 0 1s UInt 6163 CD2 Res Dly 00 00 00 43455 UInt 1 1h UInt 43456...

Page 186: ...0 00 00 43469 UInt 1 1h UInt 43470 UInt 1 1m UInt 43471 UInt 1 0 1s UInt 6184 CD4 Tmr Val 00 00 00 42621 UInt 1 1h UInt 42622 UInt 1 1m UInt 42623 UInt 1 0 1s UInt 620 Logics page 121 621 Logic 1 6211...

Page 187: ...UInt UInt 6223 L2 Op 1 43488 UInt UInt 6224 L2 Input 2 A2 43489 UInt UInt 6225 L2 Op 2 43490 UInt UInt 6226 L2 Input 3 CA1 43491 UInt UInt 6227 L2 Op 3 43492 UInt UInt 6228 L2 Input 4 A2 43493 UInt UI...

Page 188: ...nt 1 0 1s UInt 623A L3 Res Dly 00 00 00 43791 UInt 1 1h UInt 43792 UInt 1 1m UInt 43793 UInt 1 0 1s UInt 623B L3 Tmr Val 00 00 00 42630 UInt 1 1h UInt 42631 UInt 1 1m UInt 42632 UInt 1 0 1s UInt 624 L...

Page 189: ...elay 43809 UInt UInt 6313 Timer1 Dly 00 00 00 43810 UInt 1 1h UInt 43811 UInt 1 1m UInt 43812 UInt 1 0 1s UInt 6314 Timer1 T1 00 00 00 43813 UInt 1 1h UInt 43814 UInt 1 1m UInt 43815 UInt 1 0 1s UInt...

Page 190: ...0 1s UInt 633 Timer3 page 125 6331 Timer3 Trig Off 43830 UInt UInt 6332 Timer3 Mode Delay 43831 UInt UInt 6333 Timer3 Dly 00 00 00 43832 UInt 1 1h UInt 43833 UInt 1 1m UInt 43834 UInt 1 0 1s UInt 633...

Page 191: ...nt 1 1m UInt 43851 UInt 1 0 1s UInt 6346 Timer4 Val 00 00 00 42645 UInt 1 1h UInt 42646 UInt 1 1m UInt 42647 UInt 1 0 1s UInt 640 Flip flops page 125 641 Flip flop 1 6411 F1 mode Reset 43852 UInt UInt...

Page 192: ...UInt 1 1h UInt 43868 UInt 1 1m UInt 43869 UInt 1 0 1s UInt 6426 F2 Tmr Val 00 00 00 42651 UInt 1 1h UInt 42652 UInt 1 1m UInt 42653 UInt 1 0 1s UInt 643 Flip flop 3 page 127 6431 F3 mode Set 43870 UI...

Page 193: ...nt 43886 UInt 1 1m UInt 43887 UInt 1 0 1s UInt 6446 F4 Tmr Val 00 00 00 42657 UInt 1 1h UInt 42658 UInt 1 1m UInt 42659 UInt 1 0 1s UInt 650 Counters page 127 651 Counter 1 6511 C1 Trig Off 43888 UInt...

Page 194: ...0 00 43615 Long 1 1h EInt 43616 Long 1 1m EInt 43617 Long 1 1s EInt 6622 Clk2TimeOff 00 00 00 43618 Long 1 1h EInt 43619 Long 1 1m EInt 43620 Long 1 1s EInt 6623 Clk2DateOn 0 43621 Long 1 1 EInt 6624...

Page 195: ...ng 1 0 1A EInt 71F Current I3 31019 Long 1 0 1A EInt 71G L12 voltage 31020 Long 1 0 1V EInt 71H L13 voltage 31021 Long 1 0 1V EInt 71I L23 voltage 31022 Long 1 0 1V EInt 71J Phase seq 31023 UInt UInt...

Page 196: ...Reset RunTm No 7 UInt UInt 732 Mains Time 00 00 00 31077 Long 1 1h EInt 31078 Long 1 1m EInt 31079 Long 1 1s EInt 733 Energy kWh 31080 Long 1 1Wh EInt 7331 Rst Energy No 6 UInt UInt 740 Clock page 134...

Page 197: ...1 1 C EInt 31114 Long 1 1 C EInt 811C PT100B2 123 31115 Long 1 1 C EInt 31116 Long 1 1 C EInt 31117 Long 1 1 C EInt 811D Current I1 31118 Long 1 0 1A EInt 811E Current I2 31119 Long 1 0 1A EInt 811F...

Page 198: ...1 4 31138 UInt 1 1 UInt 812E Counter 1 2 31139 UInt 1 1 UInt 812F TtoNxtStart 31140 UInt 1 1min UInt 812G Time 00 00 00 31141 Long 1 1h EInt 31142 Long 1 1m EInt 31143 Long 1 1s EInt 812H Date 31144 L...

Page 199: ...Reset Trip L No 8 UInt UInt page 136 900 System Data page 136 920 TSA Data 921 TSA Type 42300 UInt 1 1 UInt 922 Software 31038 UInt UInt 31039 UInt UInt 9221 Build Info 31040 UInt UInt 31041 UInt UIn...

Page 200: ...5980 01r2 42307 UInt UInt 42308 UInt UInt 42309 UInt UInt 42310 UInt UInt 42311 UInt UInt 42312 UInt UInt Menu Parameters Default settings Customer settings Modbus Inst DeviceNet no Fieldbus format M...

Page 201: ...0 840 850 860 870 880 890 Profibus slot index 121 245 122 43 122 90 122 143 122 190 122 243 123 35 123 88 123 135 123 188 123 235 124 33 124 80 124 133 124 180 124 233 125 25 125 78 Trip log list 810...

Page 202: ...CG Drives Automation 01 5980 01r2 198...

Page 203: ......

Page 204: ...CG Drives Automation Sweden AB M rsaregatan 12 Box 222 25 SE 250 24 Helsingborg Sweden T 46 42 16 99 00 F 46 42 16 99 49 www emotron com www cgglobal com CG Drives Automation 01 5980 01r2 2017 01 28...

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