Carlisle Ransburg RansFlex RFXi 81465 Service Manual Download Page 51

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LSCH 0009 Grease

79862-02 3mm Hex Driver

80353-00 Gun Wrench

80395-00

Description

Part No.

27141-081 Wrap, Spiral
59972-00

Pack of 4 LSCH0009 Grease

76102-00

Applicator Mounting Bracket

76652-01

HV Probe

76652-02

Spayability and SCI Paint Test Meter

76652-03

Paint Resistivity, Sprayability

76652-04

Deluxe Kit

80464-14

Nozzle, Fluid, High Wear for 80265-00 1.4 mm

80464-18

Nozzle, Fluid, High Wear for 80265-00 1.8 mm

80519-45

4.3mm (.170”) ID Fluid Tube for 45 kV

80519-65

4.3mm (.170”) ID Fluid Tube for 65 kV

ACCESSORIES INCLUDED WITH RFXi

AH-17-02-R1 (10/2019)

51 / 55

www.carlisleft.com

PARTS IDENTIFICATION

Summary of Contents for Ransburg RansFlex RFXi 81465

Page 1: ...ead SAFETY PRECAUTIONS and all instructions in this manual Keep this Service Manual for future reference Model 81465 RFXi RansFlex Applicators for In Direct Charge Waterbased Applicators AH 17 02 R1 1...

Page 2: ...een changed from revision AH 17 02 R0 to revision AH 17 02 R1 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual AH 17 02 R1 10 2019 2 55 www carlisleft...

Page 3: ...equirements 17 Installation 18 OPERATION 20 24 Applicator Operation 20 Flushing Color Change Procedure 23 Fluid Nozzle Air Cap 23 New Nozzle Design 24 Air Cap Nozzle Performance 24 MAINTENANCE 25 38 S...

Page 4: ...manuals to reconcile such differences WARNING WARNING The user MUST read and be familiar with the Safety Section in this manual and the safety literature therein identified This equipment is intended...

Page 5: ...ance Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combust...

Page 6: ...nst inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system whi...

Page 7: ...ot be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm...

Page 8: ...ere is contact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic...

Page 9: ...on electrostatic products Because it is In Direct charge the fluid delivery system may be completely grounded from the source all the way to the applicator Because this product uses water based materi...

Page 10: ...ANSFLEX RFXi WATERBASE ONLY 81465 Base Model No Optional Designations ABCDEF Ordering Information Only CONFIGURATION DWG 81466 00 REV A F E D A C B AH 17 02 R1 10 2019 10 55 www carlisleft com ATEX EN...

Page 11: ...T Pressure Reducer R Air Cap 80211 00 V 80262 01 U 80262 00 U 1 ADJUSTABLE FLUID 80262 00 2 NON ADJUSTABLE FLUID 80262 01 B Dash No B Description FLUID CONTROL TABLE OF B DASHES U C Dash No C Descript...

Page 12: ...TABLE OF E DASHES X F Dash No F Description AIR HOSE TABLE OF F DASHES Z Y 0 NO AIR HOSE STANDARD 80868 00 1 STANDARD AIR HOSE 5m 80558 05 80868 00 2 STANDARD AIR HOSE 10m 80558 10 80868 00 3 STANDARD...

Page 13: ...e charging electrode is limited to the optimum level ofsafetyandefficiency Thesystemisincapableofreleasing sufficient electrical or thermal energy during normal operatingconditionstocauseignitionofspe...

Page 14: ...oz Hose 80558 XX Lengths Std 5m 10m 15m and 20m Operating Voltage 65kV DC maximum Current Output 120 microamperes maximum Paint Resistance Waterbase paint only with grounded source Part Sprayability D...

Page 15: ...Fan Adjustment 5 Fluid Adjustment 6 Air Hose No Description No Description 7 Exhaust Air Hose 8 Fluid Hose 9 Voltage On Off Switch 10 Trigger 11 Compensation Valve 12 Air Cap with Charging Electrodes...

Page 16: ...5 Main Air Supply Line 6 Fluid Supply Grounded 7 Fluid Regulator 8 Air Hose 80558 XX 9 Air Hose Ground Wire 10 Fluid Line Figure 2 Ransflex Installation for Waterbase Materials 5 4 3 2 3 2 7 6 9 10 8...

Page 17: ...um For proper safe function of the applicator the 80558 XX Air Hose Assembly must be used either standard or quick disconnect style WARNING CAUTION The user MUST read and be familiar with the Safety s...

Page 18: ...air hose ground to this connection Interlocks Required Interlock the solvent supply with the main supply air to the applicator When solvent is On main supply air to the applicator is Off Interlocks a...

Page 19: ...Connect air 5 Trigger applicator with fluid off Look for leaks in any connections 6 Activatefluid checkforleakswithsolventflushifrequired OR AH 17 02 R1 10 2019 19 55 www carlisleft com INSTALLATION E...

Page 20: ...licator 3 Activatetriggertostartmaterialstreamintogrounded metal bucket or suitable area 4 Release trigger stop material flow 1 Fluid Supply 2 Flow Regulator 6 9 bar 100psig Max 1 2 OR The bucket or a...

Page 21: ...n 8 Actuate applicator with voltage off to spray test pattern 9 As a guide the tables below show a pressure at the wall to give 2 7 bar 40 psig dynamic at the handleoftheapplicatorwithdifferenthoselen...

Page 22: ...tment should only be used for fine adjustments 15 Adjust compensation valve with small driver NOTE The compensation valve adjustment is used to adjust fan and atomization pressure at the same time whe...

Page 23: ...ation The following charts show the nozzles and air caps available for the Ransflex 3 Discharge fluid into appropriate earth grounded metal container 4 Load next color solvent flush and or remove appl...

Page 24: ...239 14 80383 00 Grey 1 4 mm 80239 18 80383 00 Green 1 8 mm 80383 00 80239 XX T SERIES Material Enamel 24 sec No 4 Ford Cup 23 C 72 F Results are material dependent Patterns are at 200mm 8 target dista...

Page 25: ...com WARNING CAUTION CAUTION All electrical components cannot be cleaned or soaked in any solvents The user MUST read and be familiar with the safety instructions in this manual If compressed air is us...

Page 26: ...be Cascade and Barrel Equipment Required Special Multi Purpose Wrench 80353 00 Hex Driver 79862 02 Dielectric Grease LSCH0009 00 10 mm Wrench 15 mm Wrench Spanner Supplied with applicator ROUTINE SCHE...

Page 27: ...Yearly Checkairhoseresistance Ifresistanceisgreaterthan 5 MW the hose should be replaced Check that atomizer assembly is clean and undamaged Straighten the applicator electrode if necessary Clean the...

Page 28: ...l nozzle seats on O ring and then 1 8 additional turn 2 Clean and replace as necessary 3 Install in reverse order Barrel Removal 1 Remove trigger WARNING Prior to removing the fluid nozzle all pressur...

Page 29: ...nd and rocking it side to side to remove 3 Replace cascade as necessary 4 Apply LSCH 0009 grease to end of cascade 5 Re connect harness by pushing down to snap 6 Re install cascade into handle CAUTION...

Page 30: ...with non polar solvent Inspect for any discolored areas Replace parts as required 6 Prior to installation apply dielectric grease inside packing tube completely full 7 Insert parts on front of shaft 8...

Page 31: ...efore fluid adjustment 13 Tighten jam nuts Re Install Needle Shaft Into Barrel 1 Install needle shaft into barrel with die electric grease 2 Tighten packing using wrench Pull back and forth on the nee...

Page 32: ...mm driver 2 Remove fan air cartridge with 10mm wrench 3 Remove rear cover and cartridge with 15mm wrench Re Install Barrel 1 Install barrel over cascade NOTE NOTE The gasket between the handle and bar...

Page 33: ...porting block 5 Remove fluid valve cartridge O ring NOTE 4 Disconnect motor connector from handle wire harness connector NOTE NOTE Block must be pulled out with fingers rocking the part side to side...

Page 34: ...ots with 3 tab arms 3 Install cartridge then o ring if removed 4 Install screw and retainer 5 Install light pipe 6 Push on edges to remove fluid valve cartridge NOTE There is only one way to install t...

Page 35: ...Valve Remove Replace 1 Remove trigger 2 Remove rear cover assembly 3 Remove air valve and spring 10 Tighten cover screw 6 Install fluid valve cartridge 4 Remove air valve packing nut and packing NOTE...

Page 36: ...8 Install trigger Fluid Bracket Removal 1 Loosen fluid nut 2 Remove air fitting 4 Install o ring gasket and bracket 5 Install air fitting 3 Remove bracket gasket and o ring NOTE NOTE The gasket betwe...

Page 37: ...ut Gun Wrench Functions 80353 00 1 Adjust packings 2 Remove nozzles For C T Series For V Series 4 Air fiting 3 Remove lower fluid nut 5 Remove rear cartridge AH 17 02 R1 10 2019 37 55 www carlisleft c...

Page 38: ...Ensure air before fluid is properly adjusted Spray Performance On Off lever in wrong position Low pressure No ground connection Cascade not functioning Failed motor function Too conductive paint Flui...

Page 39: ...80383 00 80239 14 74963 05 BLACK 2 T SERIES 1 8mm 80383 00 80239 18 74963 05 BLACK 3 T SERIES 1 0mm 80383 00 80239 10 74963 05 BLACK 4 T SERIES 0 7mm 80383 00 80239 07 74963 05 BLACK A Dash No A Descr...

Page 40: ...3 15 3 FLUID HOSE 20m 80303 20 4 FLUID HOSE 30m 80303 30 F Dash No F Description AIR HOSE TABLE OF F DASHES 9 8 0 NO AIR HOSE STANDARD 80868 00 1 STANDARD AIR HOSE 5m 80868 00 80558 05 2 STANDARD AIR...

Page 41: ...Item No Description RETAINING RING 80532 00 Qty Part No 1 80531 00 NUT RETAINING 1 2 LSOR0005 17 O RING ENCAPSULATED 1 2 1 AH 17 02 R1 10 2019 41 55 www carlisleft com PARTS IDENTIFICATION EN...

Page 42: ...R FEMALE CHEVRON 1 5 80257 65 TUBE PACKING 1 6 80225 65 NEEDLE SHAFT ASSEMBLY 1 7 79001 06 O RING SOLVENT PROOF 1 8 78629 00 RETAINER NEEDLE SEAL REAR 1 9 10051 05 CUP SEAL SPRING LOADED 1 10 78630 00...

Page 43: ...N 1 6 80250 65 ASSEMBLY CASCADE 65 kV 1 1 80724 00 BARREL 65kV INCLUDES O RING 1 2 79001 07 O RING SOLVENT PROOF 1 BARREL AND O RING P N 80724 00 Item No Description Qty Part No RFXi 65kV BARREL Item...

Page 44: ...E FLUID CONTROL 2 80745 00 GASKET BARREL 1 3 EMF 201 04 NUT HEX NYLON 1 4 EMF 203 04 FERRULE FRONT 1 4 2 5 EMF 202 04 FERRULE BACK 1 4 2 6 80346 00 NUT CONNECTOR HOSE 1 7 80268 00 SCREW TRIGGER 2 8 80...

Page 45: ...80262 00 ASSEMBLY VALVE ADJUSTABLE FLUID CONTROL 1 80262 01 ASSEMBLY VALVE NON ADJUSTABLE FLUID CONTROL 1 5 80273 00 ASSEMBLY VALVE FAN AIR 1 6 80378 00 REAR COVER AND MOTOR ASSEMBLY 1 7 80732 00 GASK...

Page 46: ...L BOARD AND HARNESSES 1 2 80274 00 SCREW BARREL HANDLE 2 3 80229 00 NUT RETAINING AIR VALVE 1 4 10051 05 CUP SEAL SPRING LOADED 1 1 80262 00 ASSEMBLY FLUID CARTRIDGE INCLUDES ALL PARTS BELOW 1 2 79001...

Page 47: ...0273 00 ASS Y FAN VALVE INCLUDES ALL PARTS BELOW 1 2 79001 16 O RING SOLVENT PROOF 1 1 80262 01 ASSEMBLY FLUID CARTRIDGE NON ADJUSTABLE 1 2 79001 08 O RING SOLVENT PROOF 3 REAR CARTRIDGE ASSEMBLY 8026...

Page 48: ...00 COVER REAR ASSEMBLY INCLUDES ALL PARTS BELOW 1 2 80213 00 PIPE LIGHT 1 3 80255 00 ASSEMBLY MOTOR 1 4 79775 00 BLOCK PORTING 1 5 7554 61 O RING SOLVENT RESISTANT 1 6 80275 00 SCREW 1 7 80219 00 BRAC...

Page 49: ...3 Item No Description Qty Part No 80255 00 MOTOR ASSEMBLY 1 80255 00 ASSEMBLY MOTOR INCLUDES ALL PARTS BELOW 1 2 80217 00 COVER SUPPORT MOTOR 1 3 79796 00 SCREW MOTOR 3 AH 17 02 R1 10 2019 49 55 www...

Page 50: ...r August 1 2015 Item No Description Qty Part No 80254 00 REAR COVER ASSEMBLY 1 80254 00 COVER REAR CONTAINS PARTS BELOW 1 2 80274 00 M4 X 7 SHCS 1 AH 17 02 R1 10 2019 50 55 www carlisleft com PARTS ID...

Page 51: ...be 76652 02 Spayability and SCI Paint Test Meter 76652 03 Paint Resistivity Sprayability 76652 04 Deluxe Kit 80464 14 Nozzle Fluid High Wear for 80265 00 1 4 mm 80464 18 Nozzle Fluid High Wear for 802...

Page 52: ...tomization Kit Contains 1 80240 00 Air Cap 2 80239 14 Nozzle and 1 74963 05 Restrictor 80401 31 C Series Atomization Kit Contains 1 80231 00 Air Cap 2 80230 14 Fluid Nozzle and 1 79809 03 Restrictor 7...

Page 53: ...Screw Trigger Retention 2 80242 00 Nut Rear Jam 1 80243 00 Nut Fluid Jam Front 1 80255 00 Assembly Motor 1 80258 00 Spring Fluid Return 1 70430 01 Electrode 2 70430 01 K3 Kit of 3 Electrodes 1 80732 0...

Page 54: ...R1 Replaces AH 17 02 R0 with the folowing changes Page s 1 Update to current design All 2 Add MANUAL CHANGE SUMMARY pages 2 53 3 Update SAFETY section 4 8 4 Change labels from 0518 to 2813 9 MANUAL CH...

Page 55: ...ies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and Binks a...

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