Can-Am outlander 400 series Operator'S Manual Download Page 8

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CARBURETOR . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

127

FUEL SYSTEM . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

128

Throttle Cable Lubrication. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

128

Throttle Lever Adjustment . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

129

ELECTRICAL . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

131

Spark Plug . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

131

Battery . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

131

Fuses. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

132

Bulb Replacement . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

133

DRIVE TRAIN .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

136

Drive Shaft Boot/Protector . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

136

Wheel Bearing Condition . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

136

Tires/Wheels .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

136

SUSPENSION . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

138

Lubrication . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

138

Inspection.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

138

Adjustment . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

138

BRAKE .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

139

Adjustment . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

139

Brake Fluid Replacement . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

139

BODY/FRAME. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

140

Engine Compartment. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

140

Hitch/Trailer Ball Condition . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

140

Chassis Fasteners . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

140

Seat Fasteners . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

140

Vehicle Cleaning and Protection. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

140

STORAGE AND PRESEASON PREPARATION . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

141

WARRANTY

BRP INTERNATIONAL LIMITED WARRANTY: 2007 CAN-AM

ATV . . ..

144

PRIVACY OBLIGATION/DISCLAIMER . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

147

CHANGE OF ADDRESS/OWNERSHIP . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

149

_______________________

Summary of Contents for outlander 400 series

Page 1: ...vmo2007 OUTLANDER 400 series CE ang FH10 Thu Apr 20 13 26 10 2006 Page 1 Composite C M Y CM MY CY CMY K ...

Page 2: ...TH Keep this Operator s Guide with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide SAFETY VIDEO and on product labels could cause injury including the possibility of death Category R recreational and 2 UP vehicles are for off road use only It is mainly for general recreational use but it may also be used for utility pu...

Page 3: ...dels Throughout this Operator s Guide the term 1 UP refers to vehicles de signed to carry the operator only while the term 2 UP refers to vehicles designed to carry also a passenger Make sure to identify and follow the warnings and instructions that are ap plicable to your specific model All safety documentation should remain with the vehicle at the time of sale All content of the SAFETY INFORMATI...

Page 4: ... view and or print an extra copy of your Operator s Guide simply visit the following website www operatorsguide brp com Al so note that the guide is available in several languages The information and components system descriptions contained in this document are correct at the time of publication BRP however maintains a policy of continuous improvement of its products without imposing upon itself a...

Page 5: ...peed 11 Riding 11 Operation 14 Maintenance 14 Basics for Passenger 14 OPERATION WARNINGS 15 RIDING THE VEHICLE 45 Pre Operation Check 46 Clothing 47 Carrying Loads Passenger 48 Hauling a Trailer if so equipped 48 Working with your Vehicle 49 Recreational Riding 49 Environment 49 Design Limitation 50 Off Highway Operation 50 General Operating and Safety Precautions 50 Uphill Driving 51 Downhill Dri...

Page 6: ... Switch 79 7 Speedometer 81 8 12 Volt Power Outlet 84 9 Ignition Switch 84 10 Fuel Tank Cap 84 11 Fuel Gauge 85 12 Fuel Valve 85 13 Brake Pedal 86 14 Footpeg 86 15 Grab Handles 86 16 Passenger s Seat Storage Box 87 17 Operator s Seat 88 18 Access Panel 89 19 Rear Storage Compartment 89 20 Cargo Racks 89 21 Trailer Hitch 90 22 Radiator Cap 90 23 Fuses 90 24 Tool Kit 91 25 Rewind Starter Handle 91 2...

Page 7: ... Engine 101 Post Operation Care 102 SPECIAL PROCEDURES 103 Turn Over 103 Vehicle Immersion 103 CARGO AND TRANSPORTATION 104 Cargo 104 Transportation 105 TROUBLESHOOTING 106 SPECIFICATIONS 110 MAINTENANCE INFORMATION MAINTENANCE CHART 116 GENERAL 120 ENGINE TRANSMISSION 121 Oil Change and Oil Filter Replacement 121 Oil Strainer Cleaning 122 Coolant Replacement 122 Air Filter 123 Air Filter Housing ...

Page 8: ... SUSPENSION 138 Lubrication 138 Inspection 138 Adjustment 138 BRAKE 139 Adjustment 139 Brake Fluid Replacement 139 BODY FRAME 140 Engine Compartment 140 Hitch Trailer Ball Condition 140 Chassis Fasteners 140 Seat Fasteners 140 Vehicle Cleaning and Protection 140 STORAGE AND PRESEASON PREPARATION 141 WARRANTY BRP INTERNATIONAL LIMITED WARRANTY 2007 CAN AMTM ATV 144 PRIVACY OBLIGATION DISCLAIMER 147...

Page 9: ...of this vehicle To fully appreciate the pleasures en joyment and excitement of using this vehicle there are some basic rules that MUST be observed and followed by any user European Community This warning applies only in the Euro pean Countries where on road usage is allowed WARNING On road use This vehicle is built for OFF ROAD purposes only It may be used for short distances on paved surfaces at ...

Page 10: ...ically change from time to time and from season to season Riding on sand is different than rid ing on snow or through forests or marshes Each location may require a greater degree of awareness and skill may not be suitable with a passen ger Show good judgement Always proceed with caution Please do not take any unnecessary risks that could leave you or your passenger stranded or possibly injured Th...

Page 11: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 9 ...

Page 12: ...nger Inform the passenger concerning the basic rules for a safe ride Passenger The passenger should be 12 years old or more and must be capable of keeping his feet on footrests and his hands on grab handles at all times when he is seated on this vehicle Passenger should always hold on to rear passenger grab handles Nev er hold on to the operator Passenger should pay attention to vehicle and operat...

Page 13: ...ver operate this vehicle Passenger on 2 UP models should be 12 years old or more and must be capable of keeping his feet on the footrests and his hands on grab handles at all times when seated Speed Never operate at excessive speeds Always go at a speed that is prop er for the terrain visibility and op erating conditions and your experi ence Riding Never carry a passenger on this vehicle unless yo...

Page 14: ...for climbing hills as described further in this Operator s Guide Check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift operator and passenger 2 UP models weight forward Never open the throt tle suddenly or make sudden gear changes Never go over the top of any hill at high speed If you are operating a 2 UP model always keep in m...

Page 15: ... operate this vehicle in fast flowing water or in water deeper than that specified in this Opera tor s Guide Remember that wet brakes may have reduced stopping ability Test your brakes after leav ing water If necessary apply them several times to let friction dry out the pads With 2 UP models the vehicle braking distance may be af fected when riding with a passen ger Safely reduce speed when rid i...

Page 16: ...oper tire pressure as described further in this Operator s Guide Never modify this vehicle through improper installation or use of ac cessories Only use BRP s ap proved accessories NEVER install a passenger seats on a 1 UP model or use the racks to carry a passen ger Basics for Passenger 2 UP Models Only You must be seated on the desig nated passenger s seat and hold on to the grab handles at all ...

Page 17: ...an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain with or without passenger 2 UP models HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete a training course They should then regularly practice the skills learned in the course and the operating techniques described ...

Page 18: ...o severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD No one under 16 should operate this vehicle 16 ___________ SAFETY INFORMATION ___________ ...

Page 19: ...under 12 should be riding on this vehicle WARNING POTENTIAL HAZARD Failure to respect the physical limitations of the passenger on 2 UP models WHAT CAN HAPPEN A passenger that cannot completely lean his feet on footrests can be eject ed when riding on uneven terrain HOW TO AVOID THE HAZARD The passenger must be capable of keeping his feet on the footrests and his hands on grab handles at all times...

Page 20: ...ability to balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides unrestricted operator movement it is not designed nor intended to carry passenger s 18 ___________ SAFETY INFORMATION ___________ ...

Page 21: ...E HAZARD Never carry more than one 1 passenger Even with a long seat that pro vides unrestricted operator movement the vehicle is not designed nor in tended to carry more than one 1 operator and one 1 passenger The passenger must be used the designated passenger s seat when he is seat ed on the vehicle When the storage box is installed in place of rear seat the vehicle be comes a ONE RIDER vehicle...

Page 22: ...ssenger s seat could impair vehicle stability which could lead to a loss of control suffer injury from impact on hard surfaces Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Passenger must always remain seated on designated passenger s seat with feet firmly planted on footrests and always hold on to the grab handles 20 ___________ SAFETY INFORMATION ...

Page 23: ...rol HOW TO AVOID THE HAZARD If a road usage is allowed in your area operate your vehicle on paved sur faces only for short distance and for the only purpose of moving the vehicle from an off road usage to another Always operate your vehicle at low speed never exceed 65 km h 40 MPH and reduce the speed before making a turn Always respect all road traffic laws when operating your vehicle on public r...

Page 24: ...ere head injury or death in the event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the chances of severe in jury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear eye protection goggl...

Page 25: ...ly affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death of passenger 2 UP models and or operator HOW TO AVOID THE HAZARD The operator and the passenger 2 UP models should never consume al cohol or drugs before or while riding this vehicle ____________ SAFETY INFORMATION ___________ 23 ...

Page 26: ...ch is proper for the terrain visibility and op erating conditions and your experience The maximum speed authorized with this vehicle is 65 km h 40 MPH Always reduce speed before making a turn On 2 UP models the vehicle handling stability and braking distance may be affected when riding with a passenger Safely reduce speed when rid ing with a passenger Allow greater distance for braking 24 ________...

Page 27: ...r stunts WHAT CAN HAPPEN Increases the chance of an accident for the operator and the passenger 2 UP models including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off ____________ SAFETY INFORMATION ___________ 25 ...

Page 28: ...pection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if the vehicle and or operator and or pas senger 2 UP models break through the ice HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound e...

Page 29: ...control the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Operator and passenger 2 UP models must always keep both hands on the handlebars or on grab handles and both feet on the footrests during vehicle o...

Page 30: ...e vehicle overturning passenger ejection 2 UP models or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle Do not forget on 2 UP models the operator is responsible for the safety of his passenger Safely reduce speed when riding with a passenger 28 ___________ SAFETY IN...

Page 31: ... ejection 2 UP models HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain Do not forget on 2 UP models the operator is responsible for the safety of the passenger In doubt disembark him before operating on these ...

Page 32: ...escribed further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not forget on 2 UP models the operator is responsible for the safety of the passenger Never perform this maneuver with a passenger Always remember that the vehicle handling stability and braking distance may be affected when riding with a passenger Do not turn at excessive speed 3...

Page 33: ...is vehicle on hills too steep for the vehicle or for your abil ities Practice without and with passenger 2 UP models on smaller hills before attempting larger hills Always remember that on 2 UP models even if this vehicle can climb some steep hills it is not recommended to climb such hills with a passen ger always disembark him before attempting this maneuver Show good judgement ____________ SAFET...

Page 34: ...ible for the safety of the pas senger In doubt disembark him before climbing hill Always remember that the vehicle handling stability and braking distance may be affected when riding with a passenger Never climb hills with excessively slippery or loose surfaces Shift operator and passenger 2 UP models weight forward Never open the throttle suddenly or make sudden gear changes The ve hicle could fl...

Page 35: ...u start down any hill Do not forget on 2 UP models the operator is responsible for the safety of the passenger In doubt disembark him before going down hill Always re member that the vehicle handling stability and braking distance may be affected when riding with a passenger Shift operator and passenger 2 UP models weight backward On 2 UP models passenger must hold the grab handles firmly Never go...

Page 36: ...rn the vehicle around on any hill until you have mas tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfac...

Page 37: ...brakes Lock parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake while rolling backwards Apply the front brake gradually When fully stopped apply rear brake as well and loc...

Page 38: ... are stopped First disembark the passenger then dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Operator and passenger must keep their weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake while rolling backwards Apply the front brake gradually When fully stopped app...

Page 39: ...or the safety of his passenger In doubt disembark him before riding over obstacles Always remember that the vehicle handling and stability may be affected when riding with a passenger Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as de scribed further in th...

Page 40: ...THE HAZARD On 2 UP models never slide or skid with passenger Always remember that the vehicle handling and stability may be affected when riding with a passenger Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of cont...

Page 41: ... water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads Do not forget on 2 UP models allow greater distance for braki...

Page 42: ...on behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go slowly On 2 UP models take account that the passenger can obstruct your view 40 ___________ SAFETY INFORMATION ___________ ...

Page 43: ...n tire pressure may cause loss of control tire blow outs tire to move around on its rim and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Opera tor s Guide Always replace wheels or tires that are damaged ____________ SAFETY ...

Page 44: ...d accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Can Am ATV distributor dealer NEVER install passenger seat 1 UP models or use the racks to carry a passenger Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited war...

Page 45: ...the stated load capacity for this vehicle including operator and passenger 2 UP models as well as other loads and added acces sories Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dis tance for braking Always follow the instructions in this Operator s Guide for carrying cargo or pulling a trailer ____________ SAFETY IN...

Page 46: ... HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 44 ___________ SAFETY INFORMATION ___________ ...

Page 47: ...takers have an increased exposure to over turns or collisions which may result in injury including death Become completely familiar with the operational controls and the general operation of the vehicle before ven turing into off road conditions Prac tice driving in a suitable area free of hazards and feel the response of each control Drive at low speeds High er speeds require greater experience k...

Page 48: ...t ment cover are properly latched Ensure that the operator s and ei ther the passenger s seats or the storage box 2 UP models are in place and properly latched If you transport cargo respect load capacity Ensure cargo is properly secured to the racks If you are pulling a trailer or other equipment ensure it respects the tongue capacity and towing capac ity Ensure trailer is properly se cured to hi...

Page 49: ...otection from some of the minor hazards you may encounter en route Op erator and passenger must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on con ditions antifogging goggles or sunglasses may be required Different colored lenses available for goggles or sunglasses help you distinguish terrain variations Sunglasses should...

Page 50: ...NEVER install other passenger s seat other than the one recommended by BRP Do not use the racks or their location to carry passenger s Carrying more than one 1 passenger may affect the sta bility and your control of the vehicle When the storage box is installed in place of rear seat the vehicle becomes a ONE RIDER vehicle 1 UP model and NO PASSENGER must be allowed on it Hauling a Trailer if so eq...

Page 51: ...cial experience Always keep a safe distance from other riders Your judgment of speed ter rain conditions weather mechanical condition of your vehicle and the trust in judgment you have in others around you will help you make a better choice of appropriate safe distance This vehicle like any other motorized vehicle cannot stop on a dime On 2 UP models the vehicle handling stability and braking dis ...

Page 52: ... vehicles presents an inherent danger where angularity terrain substance and exact steepness are unpredictable The terrain itself presents a continual element of danger which must be knowingly accepted by anyone venturing over it An operator who takes a vehicle off road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him On no acc...

Page 53: ...encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply The vehicle can readily negotiate such a condition however in doing so when the front of the vehicle is driven to a point that the vehicle s balance changes rearward tipover can occur The same situation may apply if an embedded object causes the front of the vehicle to climb more than...

Page 54: ...hrottle to proceed safely Statistics show that high speed turns usually result in mishaps and injury Always remember that this vehicle is heavy Its pure weight alone may entrap you should it fall and pin you down This vehicle is not designed for jumping nor can it or you absorb the energy of high impacts such as jumping Performing wheelies can cause the vehicle to flip over onto you Both practices...

Page 55: ...lways respect all road traffic laws when operating your vehicle on public roads or streets If you have to cross a road the lead driver should get off his vehicle then observe and give directions to the other riders The last person after crossing then assists the lead driver to cross Do not travel sidewalks They are designated for pedestrian use Water can be a unique hazard If it is too deep the ve...

Page 56: ...nger 2 UP models the vehicle and its load Be ever watchful of open water it is a sure indication that the ice thickness will vary On 2 UP models the operator is re sponsible for the safety of the passenger If in doubt do not attempt to cross Ice will also affect the control of vehicle Slow down and do not gun the throt tle This will only result in spinning of the tires and possible tipover of the ...

Page 57: ...s or obstacles Always remember when riding on a 2 UP model that the vehicle handling and stability may be affected when riding with a passenger Riding on loose stones or gravel is very similar to riding on ice They will affect the steering of vehicle possibly causing it to slide or cause passenger ejection 2 UP models and tipover especially at high speeds In addition braking distance may be a effe...

Page 58: ... on the footrests while keeping your knees flexed Adjust speed without losing momen tum and do not gun the throttle Hold handlebar or grab handles firmly Place operator and passenger 2 UP models body weight rearwards and proceed Do not try to lift the vehicle front wheels off the ground Be aware that the object may be slippery or may move while crossing When driving on hills or slopes two things a...

Page 59: ...ds apply the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the vehicle toward the top of the hill then drive downhill Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels Do not try to hold on to the...

Page 60: ... ground and fall back on you If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards apply the brake being careful not to slide Dismount passenger first then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the vehicle toward the top of the hill then drive downhill Always w...

Page 61: ...odels Keep your body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear V00A0YL ____________ SAFETY INFORMATION ___________ 59 ...

Page 62: ... and braking distance may be affected when riding with a passenger If you decide to keep your passenger he must synchronize his movements with yours Operator and passenger must keep their body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear V00A1YL 60 ___________ SAFETY INFORMATION ___________ ...

Page 63: ...should be avoided wherever possible If it is necessary to do so however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the vehicle begin to topple Do not try to stop or save the vehicle from damage V00A0ZL ____________ SAFETY INFORMATION ___________ 61 ...

Page 64: ...e must synchronize his movements with yours This is one of the most risky types of riding since it may drastically change the balance of the vehicle It should be avoided wherever possible If it is necessary to do so however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the vehicle begin to topple Do not try to stop ...

Page 65: ...d and performance may violate the terms and conditions of your vehicle limited warranty In addition certain modifi cations including the removal of engine or exhaust components are illegal under most laws Changing the wheel and or tire size may affect the stability of the vehicle Incor rect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged Whe...

Page 66: ...s with a hang tag and labels containing important safety infor mation Any person who rides this vehicle should read and understand this information before riding 1 UP Models V07M11L 64 ___________ SAFETY INFORMATION ___________ ...

Page 67: ...2 UP Models V00M0BL ____________ SAFETY INFORMATION ___________ 65 ...

Page 68: ...an be replaced free of charge See an authorized Can Am ATV distributor dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ vmo2007 011 002_b vmo2007 011 003_b vmo2007 011 001_a vmo2007 003 006_b vmo2007 011 004_a vmo2007 011 005_a 66 ___________ SAFETY INFORMATION ___________ ...

Page 69: ...Label 1 V01M01Z 1 UP MODELS V00M0CY 2 UP MODELS Label 2 V01M02Z 1 UP MODELS V01M0RY 2 UP MODELS ____________ SAFETY INFORMATION ___________ 67 ...

Page 70: ...bel 3 V07M06Y Label 4 V07M07Y Label 5 V01M07Z 1 UP MODELS vmo2006 008 003_aen 2 UP MODELS Label 6 XXX XX XXX XX vmo2006 016 008_en Label 7 vmo2006 005 010_en 68 ___________ SAFETY INFORMATION ___________ ...

Page 71: ...6 63e 7 216 175 7 16 5 16 1 0 176 685 6326 7 17 32 87 21 9e 8 67 57 e 3285 21 7 211 5 66 1 6 16 3 20 7 5e321 8 1250 6 3 7 5e 0 17 7 216 251 11 6 3285 6 977 027 85 6 0 66 21 21752 1 250 7 21 7 6 9 6 57 72 23 5 7 21 81 62 1 1 0 76 72 8 6 3 1 251 5 8 7 216 25 79 6 1 1 6 XXXX XXXXX XXXXXX XXXXXXXXXXXXXX XXXXXXXXX XXXX XXXX vmo2007 002 002 LOCATED UNDER SEAT ON THE UPPER BAR OF FRAME Label 10 vmo2006 0...

Page 72: ...04 900 400 V01M0PY While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 70 ___________ SAFETY INFORMATION ___________ ...

Page 73: ...VEHICLE INFORMATION _____________________ 71 ...

Page 74: ...tor dealer to com plete warranty claims properly No warranty will be allowed by BRP if the engine identification number EIN or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company Engine and Vehicle Identification Number Location 2 3 1 vmo2006 008 005_a TYPIC...

Page 75: ...pliance Label This label indicates vehicle s compli ance in many countries LABEL LOCATION Outlander Series Under seat on the upper bar of frame V00M0FY EUROPEAN COMMUNITY COUNTRIES _____________________ 73 ...

Page 76: ... are detrimental during the break in period Belt A new belt requires a break in peri od of 50 km 30 mi Avoid strong acceleration deceleration pulling a load or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the vehicle owner As with any precision piece of me chanical equipment we suggest that after the first 10 hours 300 km 185 mi or 30 days after the purch...

Page 77: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional 16 22 23 34 35 18 20 20 17 14 27 29 3 4 6 28 31 32 7 2 1 5 12 9 8 vmo2006 008 006_b _____________________ 75 ...

Page 78: ... 5 14 13 25 20 12 11 10 20 21 vmo2006 008 007_b While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 76 ______________________ ...

Page 79: ... lever and to the type and condition of the terrain NOTE As on other wheeled vehicles the vehicle weight is transferred to the front wheels when braking To obtain greater stopping efficiency the brake system distributes more braking force to the front wheels This will affect vehicle handling and steering control when braking vigorously Take it into account when braking 1 V07K01Y 2 TYPICAL 1 Brake ...

Page 80: ...t rock the vehicle back and forth to move the gears in the transmission and try again V07D07Y SHIFT PATTERN CAUTION Always completely stop the vehicle and apply the brake prior to moving the transmission lever P Park This position locks the transmission to help prevent vehicle movement Al ways use when the vehicle is not in operation In some circumstances it may be necessary to rock the vehicle ba...

Page 81: ...ntrols located on this multi function switch are vmo2006 016 001_a TYPICAL MULTI FUNCTION SWITCH 1 Headlamp switch 2 Engine stop switch 3 Engine start button 4 Override button Headlamp Switch 1 V07I03Y 3 2 TYPICAL 1 Headlamp switch 2 Low beam position and taillight 3 High beam position and taillight NOTE Place ignition switch to ON without light position to close the headlamp 3 2 1 vmo2006 005 013...

Page 82: ...tart if the engine stop switch is turned to OFF position Override Button This button is used to override the re verse speed limiter system while pow er backing up Press and hold the override button then depress throttle lever gradually WARNING Never activate the override but ton if throttle lever is already de pressed as a loss of control may result causing severe personal in jury or death 1 V07I0...

Page 83: ...eed display 5 Multi function display 6 Unit display 7 Oil pressure indicator lamp 8 Engine temperature indicator lamp 9 Hi intensity indicator lamp 10 Direction indicator lamp Unit Selection MPH vs km h The speedometer odometer and trip meter are factory preset in miles but it is possible to change them to kilome ter reading Turn ignition switch to OFF position Slightly lift speedometer at the bot...

Page 84: ...o2006 005 037 If your speedometer shows FAIL in the multi function display it means that the speedometer as sensed 18 volts in the electrical system caused by a disconnected or defective voltage regulator Check voltage regulator connection or contact an authorized Can Am ATV dealer for voltage regulator replace ment Speedometer Reads SCALE vmo2006 005 038 If your speedometer shows SCALE in the mul...

Page 85: ...oints for instance Push and HOLD display selection but ton for 2 seconds to reset the trip me ter Hourmeter The hourmeter records engine running time in hours and minutes Transmission Position RANGE Indicates the transmission is in park position Indicates the transmission is in reverse position Indicates the transmission is in neutral position 4 Wheel Drive System Indicates the 4WD system is activ...

Page 86: ...ring harness at the rear of vehicle See an autho rized Can Am ATV distributor dealer for more details 9 Ignition Switch Key operated this is a 3 position switch OFF ON with lights and ON without lights 3 2 1 vmo2006 005 013_b IGNITION SWITCH POSITIONS 1 OFF 2 ON with lights 3 ON without lights Insert key in switch and turn to the desired position To remove key turn key to OFF position then pull it...

Page 87: ...mperature increases fuel ex pands and may overflow Always wipe off any fuel spillage from the vehicle 1 V07F15Y 2 1 Fuel tank cap 2 Fuel gauge seat 11 Fuel Gauge The gauge shows an approximate amount of the fuel in tank V04F0VY 12 Fuel Valve This is a 3 position rotary valve OFF ON RES Rotate the knob to align its pointer with ON OFF or RES 1 3 4 2 vmo2006 005 025_a 1 Align this pointer toward the...

Page 88: ... original posi tion Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain NOTE The brake will have also an ef fect on front wheels through the drive train The brake pedal applies the rear brake only Should the main brake system fail the rear brake can be activated by depressing the brake pedal 1 V07K0SY 1 Brake pedal 14 Footpeg Use this area ...

Page 89: ...vehicle becomes a ONE RIDER ve hicle 1 UP model and NO PAS SENGER must be allowed on ve hicle NEVER carry passenger on storage box Passenger s Seat Removal Pull one of the passenger s seat handles Those handles are located underneath the RH or LH rear end of seat vmo2006 008 009_a TYPICAL LH SIDE 1 Seat latch Gently lift the rear of seat Pull seat rearwards Continue lifting movement until you can ...

Page 90: ...r s Seat NOTE To remove the operator s seat the passenger s seat or storage box removal is necessary Seat Removal To remove the operator s seat push its latch forward This latch is located underneath the rear of seat vmo2006 008 011_a 1 Seat latch Pull seat rearward Continue lifting movement until you can release the front retaining device then completely remove seat Seat Installation Insert front...

Page 91: ...e spark plugs first aid kit etc Unlatch cover gently lift then remove cover The compartment is equipped with a drain plug Remove plug to allow draining when necessary Reinstall plug when finished vmo2006 008 013_a TYPICAL 1 Rear storage compartment cover 2 Seat 3 Rear racks 4 Latch WARNING When engine is running always engage the PARK position on the transmission lever before opening cover Never l...

Page 92: ...ING Ensure to install the proper ball size that matches the equipment you will tow NOTE Follow manufacturer s instruc tions for proper attachment 22 Radiator Cap Located in service compartment un der access panel WARNING In order to avoid getting burned do not remove the radiator cap when the engine is hot To remove the radiator cap press and turn it counterclockwise Reverse the removal procedure ...

Page 93: ...rovided as an emergency starting device Follow the usual starting procedure but use the rewind starter instead of the electric starter Located on right side of vehicle Auto rewind type To engage mechanism pull handle slowly until a resistance is felt then continue to slowly pull the handle until the compression stroke peak strong rotating resistance is overpassed then pull vigorously Slowly releas...

Page 94: ...ss the right side of switch Refer to BASIC GUIDE TO WINCHING TECHNIQUES for more informations NOTE A winch remote control is al so provided with the vehicle to ease winch operation if necessary refer to WINCH REMOTE CONTROL further in this section vmo2006 005 032_a 1 In 2 Out 29 Roller Fairlead XT Models The roller fairlead is used to prevent damages to the vehicle and guide the wire rope into the...

Page 95: ...g Button This button is located on the left side of console V07G24Y 1 TYPICAL 1 Hazard warning button Device fitted to the vehicle that oper ates a simultaneous flashing of all the direction indicator lamps used when the vehicle is stationary to indicate that the vehicle is temporarily obstructing traffic Press the hazard warning button once to activate the device Press once again to deactivate Th...

Page 96: ...nt CAUTION Always disconnect and store the remote control when not in use vmo2007 003 017_a TYPICAL FRONT SERVICE COMPARTMENT Refer to BASIC GUIDE TO WINCHING TECHNIQUES for more informations 35 Winch Remote Control Connection XT Models Connection used to plug in winch re mote control to ease winch operation if necessary vmo2007 003 017_a TYPICAL FRONT SERVICE COMPARTMENT 1 Remote control connecti...

Page 97: ...icle has a 4 stroke engine Oil must be added to engine base only Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when loosening fuel tank cap have ve hicle inspected and or repaired before further operation Fuel is flammable and explosive under certain conditions Never use an open flame to check fuel le...

Page 98: ...104 F 30 C 86 F 20 C 68 F 10 C 50 F 0 C 32 F 10 C 14 F 20 C 4 F 30 C 22 F Oil Level CAUTION Check level frequent ly and refill if necessary Do not overfill Operating the engine transmission with an improp er level may severely damage engine transmission Wipe off any spillage 1 V07C24Y RH SIDE OF ENGINE 1 Dipstick With vehicle on a level surface and engine cold not running check the oil level as fo...

Page 99: ...ld Never add coolant in cool ing system when engine is hot Remove access panel V07A0BY TYPICAL With vehicle on a level surface liquid should be between MIN and MAX level marks of coolant reservoir NOTE When checking level at tem perature lower than 20 C 68 F it may be slightly lower than MIN mark Add coolant up to MAX mark if re quired Use a funnel to avoid spillage Do not overfill Properly reinst...

Page 100: ...ady opened containers NOTE A low level may indicate leaks or worn brake pads See an autho rized Can Am ATV distributor dealer Brake Lever Fluid Reservoir Turn steering in the straight ahead position to ensure reservoir is level Check the brake fluid level the reser voir is full when the fluid reaches of the top of window Visually inspect lever boot condition Check for cracks tears etc Replace if d...

Page 101: ...position when released Activate the brake lever and brake pedal to make sure the brakes fully apply Lever and pedal must fully return when released Ensure transmission lever is work ing then reset in PARK position Check fuel oil and coolant levels Check for oil leaks on the engine transmission and drive train compo nents Ensure fuel valve is in fully open position ON Clean headlamps direction indi...

Page 102: ...hoke position Press the engine start button and hold until the engine starts CAUTION Do not hold the engine start button more than 30 seconds A rest period should be observed between the cranking cycles to let the starter cool down Pay atten tion not to discharge the battery NOTE The throttle can be used to help starting the engine faster Press the throttle lever slightly If it is pressed too much...

Page 103: ...hen the transmission lever is en gaged in the park position Release brakes CAUTION Make sure parking brake is fully disengaged before operat ing the vehicle Gradually press the throttle lever to in crease engine speed and thus engag ing the continuously variable transmis sion CVT At the opposite when the throttle lever is released the engine speed decreases Using the Reverse CAUTION When changing ...

Page 104: ...to preserve vehicle and its components Metallic parts lubrication is highly rec ommended Use XP S Lube P N 293 600 016 or an equivalent This must be performed at the end of each op erating day When vehicle is operated in muddy conditions rinsing the vehicle is rec ommended to preserve vehicle and its components and to keep lights clean NOTE Never use a high pressure washer to clean the vehicle USE...

Page 105: ... necessary If the oil pressure light stays ON after starting engine stop engine and see an autho rized Can Am ATV distributor dealer as soon as possible Vehicle Immersion Should the vehicle become im mersed it will be necessary to take it to an authorized Can Am ATV distributor dealer as soon as possi ble DO NOT START THE ENGINE CAUTION Immersion of the vehi cle can cause serious damage if the cor...

Page 106: ...er rain conditions when carrying cargo or pulling a trailer Allow greater dis tance for breaking Always secure cargo as low as possible on the rack s to reduce the effect of a higher center of gravity Failure to follow the rec ommendations here could cause changes in vehicle handling which could lead to an accident resulting in severe injuries including the possibility of death When transporting c...

Page 107: ...ating position on all four wheels Place the fuel valve to OFF position Select the PARK position and set the parking brake Secure the vehicle by the front bumper and rear bumper CAUTION Attaching vehicle at oth er locations may damage the vehi cle Unload racks before transporting the vehicle Front Location vmo2006 016 005_a TYPICAL Rear Location vmo2006 016 006_a TYPICAL WARNING Do not tow this veh...

Page 108: ...s not start after several attempts the engine may be fuel flooded Proceed as follows Turn ignition switch to ON and ensure choke is not applied Ensure the transmission lever is on PARK Fully press throttle lever and hold while starting the engine As soon as the engine starts release throttle lever Do not race engine If it does not work Clean the spark plug cap area then remove it Remove the spark ...

Page 109: ...m ENGINE TURNS OVER BUT FAILS TO START 3 Carburetor adjustments Contact an authorized Can Am ATV distributor dealer 4 Engine is overheating If engine overheats and indicator light turns on try the following Check and clean radiator fins See MAINTENANCE section Reduce vehicle speed but try to keep vehicle moving to supply air to ra diator If engine is still overheating after approximately one minut...

Page 110: ... 1 Engine See ENGINE LACKS ACCELERATION OR POWER 2 Parking brake Ensure brake lever lock is completely removed 3 Air filter housing plugged or dirty Check air filter and clean if necessary Check deposits in air filter housing drain Check the position of the air intake tube 4 CVT dirty or worn out Contact an authorized Can Am ATV distributor dealer TRANSMISSION LEVER IS HARD TO MOVE 1 Transmission ...

Page 111: ...nsmission is on PARK or NEUTRAL position Select the Reverse HI or LO position 2 CVT dirty or worn out Contact an authorized Can Am ATV distributor dealer 3 Water in the CVT housing Contact an authorized Can Am ATV distributor dealer _____________________ 109 ...

Page 112: ...ation of engine and transmission simultaneously Decompressor Automatic Exhaust system Spark arrestor approved by USDA Forest Service with catalyst Air filter 2 stage foam filter TRANSMISSION Transmission Continuously Variable Transmission CVT COOLING Type Liquid cooled Radiator Front mounted with thermostatic fan CARBURETION Make Mikuni BSR33 Carburetor Type Constant depression with manual choke a...

Page 113: ...Starting system Electric start and manual rewind starter Start on P R N H or L position with brake applied Headlamp bulb 2 x 35 W Taillight bulb 8 27 W Indicator lights Not available Accessories 15 A power outlet and auxiliary supply Fan 20 A Main 30 A Fuses Charging system 20 A DRIVE TRAIN Front differential Shaft driven single auto lock differential pump driven Rear axle Shaft driven single diff...

Page 114: ... 6 Size Rear 12 x 7 5 Wheel nuts torque 70 N m 52 lbf ft BRAKES Front Hydraulic 2 discs Rear Hydraulic 1 disc Parking device Park through transmission LH brake lever includes a parking brake LOADING CAPACITY Front racks 45 kg 100 lb Rear racks including tongue load 90 kg 200 lb Rear storage box 10 kg 22 lb 1 UP 230 kg 500 lb Total vehicle load allowed includes weight of operator passenger cargo ac...

Page 115: ...stribution front rear 2 UP 46 54 LIQUIDS and GREASES Engine oil type engine and transmission SAE 5W30 API classification SM SL or SJ Refer to OIL VISCOSITY CHART Coolant Ethylene glycol water mix 50 coolant 50 distilled water Use BRP premixed coolant or a coolant specially designed for aluminum engines Type Regular unleaded gasoline Fuel Octane 92 RON or higher Front Differential Rear BRP differen...

Page 116: ... oz Brake fluid 250 mL 8 5 U S oz A Ampere Ah Ampere hour RPM Revolution Per Minute USDA United States Department of Agriculture V Volt W Watt Because of our ongoing commitment to product quality and innovation BRP re serves the right at any time to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obli gation upon itself to ...

Page 117: ...MAINTENANCE INFORMATION _____________________ 115 ...

Page 118: ... REPLACE TO BE PERFORMED BY PART TASK LEGEND ENGINE TRANSMISSION Engine transmission oil level 2 EVERY RIDE Customer Engine transmission oil and filter R R Customer Engine transmission oil strainer C Dealer Valve adjustment I A I A Dealer Engine mounting fasteners I I Dealer Air filter 2 C 4 R 4 Customer Exhaust system I I Dealer Spark arrester C Customer Condition of engine seals I I Dealer Coola...

Page 119: ...ons and fuel tank pressure test 1 I I Dealer Fuel tank strainers R Dealer Carburetor I I L Dealer 1 Emission related component 2 Pre ride inspection item 4 More often under severe use such dusty area sand snow wet or muddy conditions ELECTRICAL Spark plug 1 5 I R Customer Battery connections I I Customer Wiring harnesses cables and lines I I Dealer Condition of ignition switch engine start button ...

Page 120: ...nlet outlet duct I I C Dealer DRIVE TRAIN 4 x 4 coupling unit I I Dealer Drive shaft boots and protectors 2 I I Customer Drive shaft joints I Dealer Rear propeller shaft joint I L 4 Dealer Wheel bearing I Customer Front rear differentials oil level seals and vents I I R Dealer Tires pressure and wear 2 EVERY RIDE Customer Wheel nuts studs I I Customer 2 Pre ride inspection item 4 More often under ...

Page 121: ...d front and rear 2 I I R 6 Customer Brake pads I 4 Customer Brake system discs hoses etc I Customer 2 Pre ride inspection item 4 More often under severe use such dusty area sand snow wet or muddy conditions 6 Brake fluid replacement or any brake system repairs must be performed by an authorized Can Am ATV dealer BODY FRAME Engine compartment I C I C Customer Frame I Dealer Hitch trailer ball condi...

Page 122: ...ooled down to avoid potential burns WARNING Should removal of a locking device e g lock tabs self locking fasten ers etc be required when un dergoing disassembly assembly always replace with a new one The following covers the maintenance items that can be performed by the customer if desired Other items found in MAINTENANCE CHART must be performed by an authorized Can Am ATV distributor dealer NOT...

Page 123: ...filter Remove the right engine cover Unscrew the oil filter cover 1 V07C04Y TYPICAL 1 Oil filter cover Remove the oil filter and replace with a new filter Check the cover O ring and change it if necessary Screw oil filter cover in place Wipe out any oil spillage on engine Change gasket on oil drain plug Clean gasket area on engine and oil drain plug then reinstall plug Refill engine at the proper ...

Page 124: ...oolant drain plug if the engine is hot Open the access panel and remove the radiator cap V07C05Y 1 1 Radiator cap On the right side of vehicle remove the engine cover Unscrew the coolant drain plug and drain the coolant into a suitable con tainer V07C06Y 1 1 Coolant drain plug NOTE Do not unscrew the coolant drain plug completely Disconnect the engine temperature sensor connectors then unscrew the...

Page 125: ...evel in the coolant reservoir and refill if necessary Run engine at idle with the radiator cap off Slowly add coolant if necessary At this point wait until engine reach es normal operating temperature De press the throttle lever two or three times then add coolant if required Install radiator cap Inspect all connec tions for leaks and check coolant level in the reservoir Air Filter Removal CAUTION...

Page 126: ...ilter oil P N 219 700 340 or an equiv alent Installation Properly reinstall removed parts in the reverse order of their removal Air Filter Housing Draining Periodically inspect air filter housing drain tube for liquids water or de posits V07C23Y 3 2 1 4 TYPICAL 1 Air filter housing 2 Drain tube 3 Clamp 4 CVT cover NOTE If vehicle is used in dusty area inspect more frequently than specified in MAIN...

Page 127: ...y purged of accumulated carbon WARNING Never run engine in an enclosed area Never perform this opera tion immediately after the engine has been run because exhaust sys tem is very hot Make sure that there are no combustible materi als in the area Wear eye protec tion and gloves Never stand be hind the vehicle while purging ex haust system Respect all applica ble laws and regulations Select a well ...

Page 128: ...rden hose to rinse the radiating fins WARNING Never clean radiator with your hands when it is hot Let the radi ator cool down before cleaning CAUTION Be careful not to dam age the radiating fins when clean ing Do not use any object tool that could damage the fins The fins are purposely thin parts to allow effi cient cooling WHEN HOSING USE LOW PRESSURE ONLY NEVER USE A HIGH PRESSURE WASHER See an ...

Page 129: ...CARBURETOR See an authorized Can Am ATV distributor dealer each year to veri fy and clean the fuel system _____________________ 127 ...

Page 130: ...stiffness Open the throttle lever housing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throttle ca ble adjuster 4 V07I0GY 3 2 1 1 Cable protector 2 Throttle cable adjuster 3 Lock nut 4 Throttle lever housing Screw in the throttle cable adjuster Remove inner housing protector V07I0HY 1 1 Inner housing protector the cable from the throttle lever housing ...

Page 131: ...cant from splashing Add lubricant until it runs out at carbu retor end of the throttle cable Reinstall and adjust the cable Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster Loosen lock nut then turn the adjuster to obtain correct throttle lever free play NOTE Measure throttle free play at the tip of throttle lever Tighten lock nut and reinstall protector A V0...

Page 132: ...r on PARK position start the engine Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful ly left If the engine RPM increases readjust the throttle lever free play 130 _____________________ ...

Page 133: ...eize lubricant over spark plug threads to prevent a possible seizure Screw spark plug into cylinder head by hand and tighten with a torque wrench and a proper socket Torque spark plug to 20 N m 15 lbf ft Battery WARNING Never charge a battery while in stalled in vehicle Removal Disconnect BLACK cable first then RED cable WARNING Always respect this order for dis assembly disconnect BLACK cable fir...

Page 134: ...s are located in the service com partment V07C0IY 1 TYPICAL 1 Fuse holders vmo2006 005 029_a 1 Accessories 15 A power outlet and auxiliary supply 2 Fan 20 A 3 Main 30 A 4 Charging system 20 A To remove fuse from holder remove the fuse holder cover then pull fuse out Check if filament is melted A15E0KY 1 2 TYPICAL 1 Fuse 2 Check if melted While reading this Operator s Guide remember that WARNING In...

Page 135: ...d as follows NOTE On the following illustration the headlamp has been removed for a better comprehension Remove rubber holder screws vmo2006 005 043_a TYPICAL 1 Screws 2 Rubber holder Remove rubber protector over head lamp housing vmo2006 005 040_a TYPICAL 1 Rubber protector 2 Headlamp housing Unplug connector from headlamp NOTE Use small locking tab to unlock connector then pull on connector vmo2...

Page 136: ... Front Position Lamp To replace the front position lamp bulb located in the headlamp housing pro ceed as follows Push and turn counterclockwise lamp socket out of headlamp housing vmo2006 006 008_a 1 Position lamp socket 2 Headlamp housing Push bulb in and hold while turning counterclockwise to release Install the new bulb by first pushing in while turning clockwise Put back the position lamp sock...

Page 137: ...ng To do this pull the housing to reach an access to the screw Push and turn the bulb counterclock wise Pull the bulb to remove it Install the new bulb by first pushing in while turning clockwise Reinstall the lens Indicator Light If one LED is burnt in the cluster see an authorized Can Am ATV distributor dealer for the cluster replacement Speedometer The speedometer is lighted with LEDs If one LE...

Page 138: ...e upper edge to feel the play See an authorized Can Am ATV distributor dealer if there is any play V07H03Y Tires Wheels WARNING When the tires are replaced nev er install a bias tire with a radial tire Such a combination could create handling and or stability problems Do not mix tires of different size and or design on the same axle Front and rear tire pairs must be the identical model and manufac...

Page 139: ...erefore it is recommended to carry a tire pump and a repair kit Tire Wheel Condition Check tires and rims for damages Al so check tires for wear Replace if necessary Do not rotate tires The front and rear tires have a different size The tires are directional and their rotation must be kept in a specific direction for prop er operation Occasionally wheel nuts should be re moved to apply antiseize l...

Page 140: ... if any problem is detected A Arms Check A arms for cracks bending or other damages See an authorized Can Am ATV distributor dealer as nec essary Adjustment Rear Shocks WARNING Left and right adjustment cams must always be set to the same position Never adjust one adjust ing cam only Uneven adjustment can cause poor handling and loss of stability which could lead to an accident Preload Adjustment ...

Page 141: ...for excessive wear and surface condition brake pads for wear damage or looseness SERVICE LIMITS Brake pads thickness 1 mm 040 in Front discs thickness 3 5 mm 138 in Rear disc thickness 4 3 mm 170 in Maximum discs warpage 0 2 mm 010 in See your authorized Can Am ATV distributor dealer if a problem is de tected concerning the brake system Brake Fluid Replacement WARNING The brake fluid replacement o...

Page 142: ...ove seat s and or storage box and check latch mechanisms and pins for wear See an authorized Can Am ATV distributor dealer for parts re placement if damaged Vehicle Cleaning and Protection Never use a high pressure washer to clean the vehicle USE LOW PRES SURE ONLY like a garden hose High pressure can cause electrical or mechanical damages Painted parts which are damaged should be properly repaint...

Page 143: ... in MAINTENANCE CHART When a vehicle is not in use for more than one month proper storage is a necessity See an authorized Can Am ATV distributor dealer for proper proce dures When using your vehicle after storage a preparation is required See an authorized Can Am ATV distributor dealer for proper proce dures _____________________ 141 ...

Page 144: ...142 _____________________ ...

Page 145: ...WARRANTY _____________________ 143 ...

Page 146: ...f service under this war ranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2007 Can Am ATVs purchased as new and unused by its first owner from a Can Am distributor dealer authorized to distribute Can Am ATV products in the country in which the sale occurred Can Am distributor deale...

Page 147: ...om time to time without assuming any obligation to modify products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper...

Page 148: ...not be enforce able against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining co...

Page 149: ...vices and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below BRP European Distribution Warranty Department...

Page 150: ...148 _____________________ ...

Page 151: ...responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Can Am dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen BRP European Distribution Warranty Department Chemin de Messidor 5 7 1006 Lausanne Switzerland V00A2F CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTI...

Page 152: ...150 _____________________ ...

Page 153: ...responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Can Am dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen BRP European Distribution Warranty Department Chemin de Messidor 5 7 1006 Lausanne Switzerland V00A2F CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTI...

Page 154: ...152 _____________________ ...

Page 155: ...eted by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your distributor dealer to ensure your vehicle has been registered with BRP While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death ...

Page 156: ...vmo2007 OUTLANDER 400 series CE ang FH10 Thu Apr 20 13 26 10 2006 Page 1 Composite C M Y CM MY CY CMY K ...

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