Brandt GRAIN VAC 5000 Operator And Parts Manual Download

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OPERATORS
AND PARTS
MANUAL

GRAIN VAC

5000

5000 EX

Part No. B012352 Rev 15

Effective Jan., 2007

Summary of Contents for GRAIN VAC 5000

Page 1: ...OPERATORS AND PARTS MANUAL GRAIN VAC 5000 5000 EX Part No B012352 Rev 15 EffectiveJan 2007...

Page 2: ...e second year Brandt s warranty does not cover and Brandtshallnotberesponsibleforcostsincurredinconnectionwithrepairsmadeoutsidetheperiodsspecified intheimmediatelyprecedingsentenceorforrepairsmadebyu...

Page 3: ...ect For example an auger flightbentorbrokenbyarockpickedupwhilecleaninggrainoffthegroundisnotconsidereddefective Normal Use and Service EachproductfromBrandthasanintendedusewhichisadvertisedthroughour...

Page 4: ...ny non conformance of or defect whatsoever in the product including any liability for direct indirect special incidentalorconsequentialdamages whetherinwarranty contract tort negligence strictliabilit...

Page 5: ...GINA SASK S4P 3A1 WARRANTY REGISTRATION FORM Please Print Clearly This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery Customer Name Dealer...

Page 6: ...ls 8 Lubricate all grease points as shown in the Operator s Manual sec 4 page 33 9 Check the air pressure in the tires Inflate to 35 lbs psi 10 Check the tightness of the wheels bolts Tighten to 90 ft...

Page 7: ...peration 20 3 3 Pre Operation Checklist 20 3 4 EquipmentMatching 21 3 5 Attaching Unhooking 21 A To Hook to a Tractor 21 B To Hook to a Truck 22 3 6 Setup For Operation 23 3 7 Operation 23 A GeneralOp...

Page 8: ...Inspection 45 5 15 Fan Rotor and Bearing Box Replacement 47 5 15 1 If the Fan is Rubbing 48 5 15 2 Replacing the Fan Rotor 49 5 15 3 Replacing the Fan Rotor and Bearing Box 50 5 16 AugerFlightInstall...

Page 9: ...8 Thispageisblank...

Page 10: ...ngthemachine readandunderstandtheSafety Operation MaintenanceandTrouble ShootinginformationwithintheOperator sManual ThismanualcoverstheBrandtGrainVacmodel5000and5000EX manufacturedbyBrandt Agricultur...

Page 11: ...ledtogetherandplacedinside the vac body The following instructions will help withtheinstallationofthePTOHolder 1 Loosely attach the PTO post to the front right sideoftheframe seephotobelow withthetwo...

Page 12: ...gandflipinsideoutso that the coil is laying above the frame member Reinstalltheretainingnutandsecurewiththespring intheverticalposition RotatethePailHookintoworkingposition LowerTube 1 4 Pail Hook The...

Page 13: ...r responsibility as an owner or operator or supervisor to know what specific requirements precautions and work hazards exist and to make these known to all other personnel working with the equipmentor...

Page 14: ...n the machine 9 Wear appropriate protective gear This list includesbutisnotlimitedto hard hat protective shoes protectivegoggles heavygloves wet weather gear hearingprotection respirator or filter mas...

Page 15: ...ent or the factory See page P 28 of the Parts Section for a complete listofthesafetydecals 2 5 Grain Bin Safety 1 Never enter a grain bin unless two people are present 2 Do not walk on top of the grai...

Page 16: ...erate or allow anyone else to operate this equipment until such information has been reviewed Annuallyreviewthisinformationbeforethebeginningoftheseason Make these periodic reviews of Safety and Opera...

Page 17: ...or moving the machine 4 Keep hands feet and clothing away from all moving parts 5 Shut off power to adjust service or clean the auger 6 Support discharge end or anchor intake to prevent upending See O...

Page 18: ...Operate only at 1000 RPM Keep hands feet hair and clothing away from moving parts B029170 DANGER WARNING To prevent serious injury or death DO NOT TRANSPORT GRAIN VAC WITH AUGER IN EXTENDED POSITION T...

Page 19: ...wayfrom movingparts Disconnectandlockoutpowersourcebefore adjusting or servicing Donotstandorclimbonmachinewhenoperating B029111 DANGER TO PREVENT SERIOUS INJURY OR DEATH FROM ROTATING FAN Stop engine...

Page 20: ...e grain into the awaiting transport through an airlock door The airlock door ensures suction from the inlet hoses only The air once drawn from the body passes through the fan and is discharged through...

Page 21: ...ncesectionofthismanual 3 3 Pre Operation Checklist Before operating the Grain Vac and each time thereafter the following areas should be checked 1 Check the PTO shaft to ensure that it is locked intop...

Page 22: ...r will reduce the life of the machine possibly cause serious damage and may cause injury to the operator or bystanders 3 5 Attaching Unhooking The Grain Vac should be parked on a level dry area that i...

Page 23: ...ound the couplers on the tractor Insert the ends into the couplers until they seat firmly 10 Ensurethehydrauliclinesareroutedsotheyare notdraggingonthegroundandarenottouching the PTO shaft 11 When unh...

Page 24: ...rations The material is damaged within the unloading 3 6 Setup For Operation Before the GrainVac can be used it must be set up and positioned ready for operation When preparingforoperationusethefollow...

Page 25: ...y with your Grain Vac youMUSTallowairinwiththegrain TheMaxFlo Full Bin Nozzle has been designed to offer the operatoraneasywayofadjustingtheamountofair that is allowed into the system It has a series...

Page 26: ...there is no requirement toemptythemachineunlessyouintendtomove to a new site You may just shut off the PTO C Removing the Grain from in a Clean Up Operation 1 Whenfirstenteringthebin wesuggestthatyou...

Page 27: ...has been reached simply latch the handle back into one of the adjustmentholesasindicatedinFigure10 FIG 10 ADJUSTABLE HEIGHT BIN SNAKE Latch Handle 5 Movethehoseinanarc fromsidetosideinthe bin See Fig...

Page 28: ...ETUP 3 To lower the Bin Snake assembly raise the assemblyslightly justenoughtotakethepressure offofthelatchhandle 4 Lift the latch handle open and then slide the Bin Snake down to your desired positio...

Page 29: ...vely FIG 12 AIR THROTTLE PINNED CLOSED Inallcases settheAirThrottletothepositionshown below and use the Vent Slide to do the fine adjustment AirThrottlePosition Product A Light Oats or Barley B Sunflo...

Page 30: ...wn 1 When stopping the GrainVac before you have intentions to move to a new location all you have to do is slow down the tractor RPM and thenshutoffthePTO Nospecialcaremustbe takentoemptythemachine 2...

Page 31: ...When unfolding the auger into operating position watch for overhead power lines or objects the auger can strike The auger travels inanarchigherthanthefinalheight Ensure the PTO shaft is properly seate...

Page 32: ...cisfastenedsecurelytothe tow vehicle tractor or truck using a drawbar pinwithamechanicalretainer 2 Alwaysuseprovidedsafetychaintotetherunit totowvehicle 3 Be sure the implement jack is in the storage...

Page 33: ...seal around alledges 6 Open the upper body lid and visually inspect the chaffer decks for obstructions If the deck is plugged remove and clean with a pressure washer or compressed air 7 While the body...

Page 34: ...ttopefficiencyonlyifcleanlubricantsareused Use clean containers to handle all lubricants Store them in an area protected from dust moistureandothercontaminants 4 2 Lubrication 1 Use the Maintenance Ch...

Page 35: ...bearingsandlowerflightbearing 3 Lubricate auger drive chains Acommercial aerosolchainlubeisrecommended 4 CheckoillevelinFanBearingBox 50 Hours 1 Lubricate PTO Shaft U Joints 2 ChangeOilinBearingBox 15...

Page 36: ...7 5 2 Fan Belt Replacement 1 Unlatchthemaindriveshieldandrotateitopen so as to expose the main drive belt 2 With a 3 4 wrench remove the tensioner nut completely 3 Bypullingforwardonthebeltsandslowlyr...

Page 37: ...on of the tapered bushing on the fan shaft 3 Witha1 2 wrench loosenthetaperedbushing on the fan shaft This will require removal of threeboltsfromthefrontofthetaperedbushing Then re thread the bolts ba...

Page 38: ...attimethantowaitlonger Waitinglonger will result in replacing the sprockets as well The normal cause of the chain jumping a tooth on the sprockets is the chain is too loose Although tight eningthechai...

Page 39: ...lt hole a punch may be inserted into one of the four radial holes locatedonthecircumferenceofthedriverhub 6 Replace the shear bolt with one 1 4 x 1 1 4 GR 5 hex bolt Use a locknut to hold in place 7 R...

Page 40: ...esultinavery dangerous situation for the operator and bystanders This could result in serious injury or death To Test for an Air Leak through the Fan Side Seal 1 Remove the breather and put a 3 8 MPT...

Page 41: ...e wayandsecurewiththeprovidedrubberlatch 10 Removethechaincouplingchain 11 Loosen the lock collar from rear bearing 12 Loosen the rear bearing by undoing two 1 2 bolts and lift shaft up to clear shear...

Page 42: ...r longer as required to tightenorloosentheclamp Note It is normal for new clamps to work in andhavetobetightenedfromtheirinitialfactory settings B Hose Clamp Replacement 1 Removethehoseendsbydrillingo...

Page 43: ...rod to either lengthen or shorten the tie rod as required 4 Aftertheadjustmentismade thejamnutshould be re tightened to keep the tie rod at the proper length 5 Once the auger is adjusted to close prop...

Page 44: ...sandlimitairflow and therefore capacity The solution to this problemistoremovethe lower chaffer and positiontheupperchaffer into the raised position Use the following procedure to raise the upperchaff...

Page 45: ...h power consumption and product discharged from the fan outlet Because of the large amount of air flow the fan can produce excessive strain can be put onto the slip clutch in the PTO shaft causing it...

Page 46: ...rindicateawearproblemwiththefan rotoritself A1 4 thick wear strip has been installed inside the housing in this area When the groove has cut through this first layer of material maintenance to the hou...

Page 47: ...46 FIG 35 GROOVE CUT IN THE HOUSING FIG 36 WEAR ON THE FAN ROTOR WearArea Rotation Direction SERVMAN3...

Page 48: ...emcanbedeterminedbythedifferencesinthesounds Ifthefanisrubbingontheinlet itwill soundlikea chingchingching atslowspeedsandahighpitchscreamingsoundathighspeeds Ifthe bearingshavefailed thesoundwillbeli...

Page 49: ...the thirdoutuntilitisslightlyengagedinthethreadsonthefan Loosenthesetscrewinthebushingover thekeyontheshaft Installthetwoboltsthatwereremovedintothethreadedholesonthebushingand use them to push the fa...

Page 50: ...RotorontotheBearingBoxshaft Pushthe taperedbushingonuntilitisflushwiththe end of the shaft Tighten the setscrew in the bushing onto the shaft and begin tightening the tapered bushingbolts Tightenthebo...

Page 51: ...te Remove the three adjustmentboltsbylooseningthelockingnutandunthreadingfromthefanfrontplate Usingasharp scraper remove the foam seal from the fan front plate and remove the bearing box 8 Removethefo...

Page 52: ...tion of the Fan Rotor until it is 4 15 32 from the Fan Front Plate as shown in Fig 40 Make sure the rotor is evenly spaced around theentirecircumference TightenthesixBearingBoxmountingbolts 15 Install...

Page 53: ...n 1 8 1 4 outside the steel flange face without the gasket See Fig 42 3 Finally installtheupperflightusingnomachinerybushingsattheupperendandleavingoffthegrain deflectoranddischargespoutfornow Hydraul...

Page 54: ...y Bushings Between shoulder Air Lock Measure the gap between the Roll Pin and the plastic bearing after the flight has been run for several minutes Gap FIG 42 POSITIONING THE MIDDLE FLIGHT MODEL 5000...

Page 55: ...ringrace Measurethedistancebetweenthefaceoftheflangeandtheendoftheflightcore Ifthe measurementonthecentreflighttakeninstep1was1 16 orless thelowerflightmustbeshimmedso the end of the flight core is 1...

Page 56: ...45 POSITIONING THE UPPER FLIGHT MODEL 5000 EX Compress Spring to 3 Tube Lock shimmed so the end of the flight core is 1 8 outside the level of the flange See Fig 45 The shims mustbeplacedbetweentheup...

Page 57: ...56 5 18 PTO Clutch Run In Instructions...

Page 58: ...tractor 3 Locate the 6 bolts Item 8 on the O D of the clutch pack Remove the bolts and disassemble the clutchpack 4 Reassemble the clutch pack using new friction discs and spring See above 5 Tighten t...

Page 59: ...n the upperandlowerbodyarenot sealing Air must be allowed into the hose with the grain If not therewillnotbeenoughairmovingtoconveythe grain Amountofairtoallowinwillvarywithtypeof grain being conveyed...

Page 60: ...or final clean up See Section 3 9 Operational Hints Checktheclutchpack Itwillsmellburnt Replace the discs and the spring See dealer for servicing Tough or damp grain does not move easily Be patient Pe...

Page 61: ...drivechainandshearboltcouplerchain Replace faulty chain See Section 5 4 Check auger for obstructions to cause drive pin breakage See your authorized Brandt dealer for replacementparts See Augernotturn...

Page 62: ...educingthebreathingarea Checkairlockforrestrictionofmovement Check augerforinternalrestrictions Removespringandensurebafflearmpivotsfreely Cleanpivotbushingsifnecessary Replacespring if damaged or spr...

Page 63: ...haftsurface Pressure within the box exceeds 7 psi Theshaftsurfaceisdamaged Contaminatedoil Remove and replace the seal Removetheseal Cleantheshaftsurfaceandinstall a new seal Removeandcleanthebreather...

Page 64: ...igid FlexibleCombinationhose One 7 x 100 Corrugated rubber hose TelescopingInletTube MaxFloFullBinNozzle OptionalEquipment 8 Discharge Hose x 25 long replaces the plastic Exhaust Deflector BinSnake Ad...

Page 65: ...7 1 2 1 6 1 5 3 1 0 1 5 2 9 1 6 3 7 2 8 3 7 2 0 2 5 4 3 3 3 6 5 4 6 1 7 1 4 0 3 2 7 3 5 0 0 1 5 7 2 1 1 6 5 4 0 1 1 0 8 5 5 1 5 1 1 6 1 9 5 9 0 7 5 5 1 5 1 1 0 2 2 5 6 1 8 5 8 2 1 5 9 5 1 2 0 6 1 5 0...

Page 66: ...P 1 GRAIN VAC 5000 PARTS LISTS SERIAL NOS 82000 Present...

Page 67: ...P 2 GRAIN VAC 5000 FRAME ASSEMBLY...

Page 68: ...and up 15 B001143 3 4 Locknut 74157 and up 16 B030520 15 Side Wind Jack 2000 lbs 74157 and up 17 B0011326 3 8 Unitorque Flange Lock Nut 74157 and up 18 B029775 Decal www brandt ca 74157 and up 19 B029...

Page 69: ...P 4 GRAIN VAC FAN AND FAN HOUSING ASSEMBLY...

Page 70: ...sembly 74157 and up 33 B029116 Decal Wear Hearing Protection 74157 and up 34 C403961 Air Throttle Position Pin 74157 and up 35 B002051 1 8 x3 4 RollPin 74157 and up 36 B0011245 1 4 Stover Lock Nut 741...

Page 71: ...P 6 GRAIN VAC BODY ASSEMBLY...

Page 72: ...1 8 x 1 Cotter Pin 74157 and up 29 B002092 094 x 2 1 4 Hair Pin Clip 74157 and up 30 B008415 5 32 x 13 1 4 Cable 74157 and up 31 B029114 Pinch Point Decal 74157 and up 32 B029050 Electric Hazard Deca...

Page 73: ...P 8 GRAIN VAC FAN AND AUGER DRIVE SYSTEM...

Page 74: ...09 5 16 x 1 1 2 Socket Head Set Screw 74157 and up 22 B0091575 80R20 Sprocket 1 3 8 Bore 74157 and up 23 B001128 5 16 Jam Nut 74157 and up 24 B001039 1 2 x 1 Bolt 74157 and up 25 B009159 Idler Roller...

Page 75: ...P 10 GRAIN VAC 5000 GEARBOX...

Page 76: ...11 B882228 Seal InputShaft 74157 and up 12 B882230 Seal Output Shaft 74157 and up 13 B001024 3 8 x 1 Bolt 74157 and up 14 B882238 Tube Spacer 74157 and up 15 B882240 Pipe Plug 3 8 NPT 74157 and up 16...

Page 77: ...P 12 GRAIN VAC MIDDLE TUBE ASSEMBLY MODEL 5000...

Page 78: ...up NS B019162 Seal Kit 4 x 10 Cylinder 74157 and up 14 C402616 Long Fold Pin 2 Zerk 74157 and up 15 C402615 Short Fold Pin 2 Zerk 74157 and up 16 B496617 Lower Fold Upper Lug 74157 and up 17 B496618...

Page 79: ...P 14 GRAIN VAC MIDDLE TUBE ASSEMBLY MODEL 5000 EX...

Page 80: ...nder 74157 and up 14 C402616 Long Fold Pin 2 Zerk 74157 and up 15 C402615 Short Fold Pin 2 Zerk 74157 and up 16 B496617 Lower Fold Upper Lug 74157 and up 17 B496618 Lower Fold Lower Lug 74157 and up 1...

Page 81: ...P 16 GRAIN VAC UPPER TUBE AND AIRLOCK ASSEMBLY MODEL 5000...

Page 82: ...BodyWeldment 81500 and up 21 B499856 SmallAirlockDeflector 74157 and up 22 B499847 LargeAirlockDeflector 74157 and up 23 B499855 AirlockHingePin 74157 and up 24 B001003 1 4 x 1 Bolt 74157 and up 25 B0...

Page 83: ...P 18 GRAIN VAC UPPER TUBE AND AIRLOCK ASSEMBLY MODEL 5000 EX...

Page 84: ...Stover Lock Nut 74157 and up 22 B001147 1 4 Flatwasher 74157 and up 23 B0020754 1 7 8 OD x 1 1 4 ID x 10 ga Mach Bushing 74157 and up 24 B002061 3 8 x2 RollPin 74157 and up 25 B021096 Extension Spring...

Page 85: ...e Quick Couplers 1 2 FPT 74157 and up 4 B021605 SmallDualHoseHolders 74157 and up 5 B0011276 5 16 UnitorqueFlangeNut 74157 and up 6 B021090 HydraulicHoseHolder 74157 and up 7 B001153 5 8 Flatwasher 74...

Page 86: ...P 21 GRAIN VAC SHIELDS...

Page 87: ...9991 Hood Fastener Rubber Handle 74157 and up 23 B0011175 1 x 2 1 2 Bolt 74157 and up 24 B001159 1 Flat Washer 74157 and up 25 B001076 1 Lock Nut 74157 and up 26 B0210365 Safety Chain 6000 lbs 74157 a...

Page 88: ...and up 59 B0011245 1 4 Stover Lock Nut 74157 and up 60 B003053 PTO Shaft 74157 and up 61 B0020401 3 8 x 1 Square Head Bolt 74157 and up 62 B496691 PTO Storage Post 74157 and up 63 B002010 5 16 x 4 U B...

Page 89: ...P 24 GRAIN VAC HOSES AND ATTACHMENTS...

Page 90: ...2690 7 x 43 SS Flex Hose 74157 and up 21 C403956 Shovel Storage Rack 74157 and up 22 C403881 HoseHolderAssembly 74157 and up 23 C403884 Hose Holder Handle 74157 and up 24 VA 1028 HandleRetainerBlock 7...

Page 91: ...P 26 GRAIN VAC BIN SNAKE AND CLEANUP SHOVEL...

Page 92: ...Dia x 1 3 4 Lock Pin 74157 and up 15 B002175 3 8 x 5 8 Socket Head Shoulder Bolt 74157 and up 16 B021063 Hose Support Strap 74157 and up 17 B0011246 1 4 Unitorque Flange Lock Nut 74157 and up 18 B028...

Page 93: ...P 28 2 3 4 5 6 7 8 9 11 12 13 GRAIN VAC HAZARD DECALS 10 Viewfronunderthemachine...

Page 94: ...l 74157 and up 7 B029350 HydraulicOilPressureDecal 74157 and up 8 B029071 GrainVacTippingHazardDecal 74157 and up 9 B029175 RotatingPTOShaftDecal 74157 and up 10 B029235 RotatingAugerandSuctionHazardD...

Page 95: ...P 30 GRAIN VAC HOSES AND CLAMPS...

Page 96: ...209 8 Hose Clamp 74157 and up 15 C402640 7 x82 AluminiumRigidHose 74157 and up 16 C402643 7 x82 Flex RigidCombinationHose 74157 and up 17 C402636 7 x 82 Stainless Steel Flex Hose 74157 and up 18 C4029...

Page 97: ...P 32 GRAIN VAC PTO SHAFT BREAK DOWN Snap Ring Groove is in the Yoke...

Page 98: ...lementEnd 74157 and up 10 B003800 ClutchPackFrictionDisc 74157 and up 11 B003801 Clutch Pack Separator Plate 74157 and up 12 B003803 ClutchPackSpring 74157 and up 13 B003802 Clutch Pack Pressure Plate...

Page 99: ...P 34 GRAIN VAC OPTIONAL EQUIPMENT 6 7 Transition 7 8 Transition Upper Body Gas Shock Kit BoltOnEndFlights 5000 EX Only 8 Dust Discharge Hose Auger Spout Kit LightingKit Tach Hour Meter Kit...

Page 100: ...Hanger 42578A and up 18 B496736 Discharge Spout Mount Model 4000 4000 EX 42578A 47190 18 C401984 Discharge Spout Mount Model 4500 5000 47191 and up 19 B001024 3 8 x 1 Bolt 42578A and up 20 B001149 3...

Page 101: ...P 36 GRAIN VAC OPTIONAL EQUIPMENT LowerTubeExtension 5000 EX Only...

Page 102: ...sion Spring 11 16 dia x 5 lg 74157 and up 15 B017202 1 1 4 dia 2 Bolt Flange Bearing 74157 and up 16 B001003 1 4 x 1 Bolt 74157 and up 17 B001011 5 16 x 1 1 4 Bolt 74157 and up 18 B0010285 3 8 x 2 Ful...

Page 103: ...tighten each bolt and then tighten each bolt one half turn 4 Attach the implement to the tractor at the hitch pin and the driveline to the tractor PTO shaft 5 Start the tractor Engage the tractor PTO...

Page 104: ...BrandtAgriculturalProductsLtd 13thAvenue Pinkie Road Regina Saskatchewan S4P 3A1 306 525 1314 Printed in Canada...

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