Bowflex HVT Service Manual Download Page 50

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32. Re-assemble the machine in the reverse order of when the parts

were removed.

33. Final Inspection

Inspect your machine to ensure that all hardware is tight and compo-

nents are properly assembled.

Do not use until the machine has been fully assembled

and inspected for correct performance in accordance

with the Owner’s Manual.

Summary of Contents for HVT

Page 1: ...g Pulley 63 15 Replace the Frame Assembly 67 16 Replace the Front Platform Frame 77 17 Replace the Load Bearing Floating Pulley 81 18 Replace the Lower Chassis Cable 86 19 Replace the Lower Left Rope...

Page 2: ...plied to the product stay present and in good condition when doing maintenance or replacing components If necessary request replacement warning stickers or placards from Nautilus customer service Do n...

Page 3: ...o guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equi...

Page 4: ...arm This Notice is provided in accordance with California s Proposition 65 If you would like additional information please refer to our web site at www nautilus com prop65 Maximum User Weight 300 lbs...

Page 5: ...ve the power adapter and hand grips and place in a secure location Leveling the Machine The machine needs to be leveled if your workout area is uneven To adjust 1 Place the machine in your workout are...

Page 6: ...t make each of the workout programs Each exercise is presented with hints descriptions and video demonstrations The App tracks the total time calories burned power score resistance and heart rate if s...

Page 7: ...e and Console free of sweat Note Avoid excessive moisture on the Console Weekly Inspect all pulleys and their connections making sure they are properly secured and attached and show no signs of visibl...

Page 8: ...8 Maintenance Parts V X BB BB AA S P Y Z O N G F R HH GG Z C EE FF DD A B D E U H M T Q Q K L J I CC W II KK JJ LL MM...

Page 9: ...Right R Lower Pulley Shroud Right EE Middle Shroud Left Front F Upper Pulley Shroud Right S Hand Grip 2 D Ring FF Middle Shroud Left Back G Middle Pulley Arm Right T Training Guide GG Left Support Ar...

Page 10: ...sure they are connected If problem persists Contact Customer Care for further assistance Fan will not turn Check for blockage of fan Safely remove material from fan Do not pull on ropes when removing...

Page 11: ...e Console display shows the BLE VERSION prompt 7 Push the Resistance Dial for the next prompt 8 The Console displays the DISCONNECT BLE NO prompt Note If you want to disconnect the Bluetooth transmitt...

Page 12: ...anced knowledgeable about mechanical procedures To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes befor...

Page 13: ...Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your...

Page 14: ...king for any twists along the full length of the rope 4 Allow the Rope to retract back into the machine while removing any twists Note The procedure is easier with two people One person untwists the l...

Page 15: ...r awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only...

Page 16: ...pes route through them 4 Using a 6mm hex wrench loosen the 6 indicated screws that secure the Support Arms to the Platform Base 5 Place a sheet of paper or thin cardboard as shown beside Platform Deck...

Page 17: ...provided Shims into the openings along the smallest end of Platform Decking 1 9 Place Platform Decking 1 with Shims back into the Platform Frame with the Shims nearest to the Fan Assembly indicated b...

Page 18: ...eat the steps starting with step 5 With Plat form Decking 1 and 2 loose flip one of the Shims so that the 4mm is outward Install the Platform Decking 13 If there are still gaps in the Platform Decking...

Page 19: ...an be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are neces...

Page 20: ...ed by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure not to c...

Page 21: ...er Pulley Retainer Brake Hub Brake Disc Shaft Spacer 6 Re assemble the machine in the reverse order of when the parts were removed 7 Final Inspection Inspect your machine to ensure that all hardware i...

Page 22: ...placards applied to the product stay present and in good condition when doing maintenance or replac ing components If necessary request replacement warning stickers or placards from Nautilus customer...

Page 23: ...ur own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating co...

Page 24: ...several minutes to complete Note if your Start Up screen does not look similar to this image please contact Customer Service for further assistance 6 Unplug the AC Adapter from the machine 7 Remove th...

Page 25: ...wkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only ge...

Page 26: ...placing the Lower Rear Shroud close to the assembly 4 Disconnect the Power Cable at the connector Power Inlet Lower Rear Shroud Power Cable Connector Servo Motor Arm Brake Assembly Servo Motor 5 Insp...

Page 27: ...ake Assembly As the Brake Assembly is released allow it to gently pivot downward Note Observe how components are attached to assist with re assembly 8 With the Brake Assembly released and pivoted down...

Page 28: ...red by screw s then it may not be able to slide Skip to the next Step 10 With the Brake Assembly pivoted upward slide the Servo Motor over so that the Servo Motor Arm slides into the Brake Assembly Ch...

Page 29: ...ing with the back side of the Brake Disc the provided Brake Arm Spacer must be added to the Servo Motor Arm Push the Release Tab away from the Servo Motor while supporting the Brake Assembly If the Se...

Page 30: ...o Motor Arm 16 With the Brake Arm Spacer installed replace the Brake Assembly and secure the Servo Motor following the guidelines provided from Steps 9 and 10 17 Skip to Step 21 Servo Motor Arm Brake...

Page 31: ...iner and the Brake Hub behind the Brake Disc Be sure that the overhang of the Shaft Spacer rests on the top of the Lower Pulley Retainer Brake Hub Brake Disc Shaft Spacer Shaft Spacer Overhang Toward...

Page 32: ...quipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts...

Page 33: ...placing the Lower Rear Shroud close to the assembly 4 Disconnect the Power Cable at the connector Power Inlet Lower Rear Shroud Power Cable Connector Servo Motor Arm Brake Assembly Servo Motor 5 Insp...

Page 34: ...rake Assembly As the Brake Assembly is released allow it to gently pivot downward Note Note how components are attached to assist with re assem bly 8 With the Brake Assembly released and pivoted downw...

Page 35: ...12 With the Brake Assembly oriented as shown slide it into the Pivot Housing Once inserted pivot the Brake Assembly up toward the Disc Brake and hold in place Note If there is any resistance when piv...

Page 36: ...o slide Secure the Servo Motor using the screw s Be sure that the Servo Motor Arm is still properly set into the Brake Assembly Channel 14 Re assemble the machine in the reverse order of when the part...

Page 37: ...uipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts...

Page 38: ...y out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable at the Connector and place the Console Assembly face down onto...

Page 39: ...Remove the old Console Bezel Assembly and replace with the new one 10 Re assemble the machine in the reverse order of when the parts were removed 11 Final Inspection Inspect your machine to ensure tha...

Page 40: ...awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only g...

Page 41: ...crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable at the Connector and place the Console Assembly face down onto a protective material such as a towel or carpet 5 Rele...

Page 42: ...ly following the old Cable 11 Secure the new Console Cable with the provided Zip Tie 12 Discard the old Console Cable 13 Re assemble the machine in the reverse order of when the parts were removed 14...

Page 43: ...ard Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genui...

Page 44: ...r Deep V Pulley Lower Deep V Pulley 2 Using a 2 Phillips screwdriver remove the six indicated screws by ovals from the Console Assembly Note Be prepared to support the Console Assembly 3 Slightly pivo...

Page 45: ...access it from the upper rear area of the machine 7 Slowly pull out enough of the Upper Rope to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself...

Page 46: ...hands 10 Attach the Snap Hook to the end of the rope and secure it by looping and snapping it around the Support Arm 11 Once the rope is secured to the Support Arm release the rope 12 Using a 2 Philli...

Page 47: ...e to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Middle Pulley Shroud Be sure not to allow fingers or hands to be pinched 11 While...

Page 48: ...h any fingers or hands 22 Remove the Front Middle Pulley Shroud from the Middle Pulley Arm and place outside the work area 23 Using a 6mm hex wrench remove the indicated hardware by arrow and the old...

Page 49: ...the Support Arm 29 With a 3 4 piece of wire or rope tie one end of it through the loop on the end of the Lower Rope Secure the other end of the wire or rope around the Support Arm This will ensure th...

Page 50: ...arts were removed 33 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspect...

Page 51: ...eavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary us...

Page 52: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Page 53: ...nsole Assembly Note Be sure to be prepared to support the Console Assembly 9 Slightly remove the Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Cons...

Page 54: ...iver remove the four indicated screws from the Fan Assembly Shroud 13 The Fan Assembly Shroud has the Lower Cable secured to the upper right corner Slightly pivot the Fan Assembly Shroud to the right...

Page 55: ...55 Elastic Cord Elastic Cord routing to assist with replacement Low Tension Float ing Pulley Photo of Elastic Cord routing to assist with replacement Upper Pulley Retainer Elastic Cord...

Page 56: ...Note The Fan is removed for clarity 15 Remove the Elastic Cord Stopper from the cord and pull the end of it through the Lower Pulley Retainer without releasing the cord 16 Re attach the Elastic Cord...

Page 57: ...18 With the tension still reduced try to push the Plain Bearing Pul ley up and out of the channel A light tap from a rubber mallet may be needed to release the Plain Bearing Pulley Note The Pulley Axl...

Page 58: ...d Stopper Route the new Cord following the path of the old Cord and secure it with the Elastic Cord Stopper into the Lower Pulley Retainer 23 Confirm the Elastic Cord is correctly routed by trying the...

Page 59: ...or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use on...

Page 60: ...Slightly pivot the top of the Console Assembly out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable from the Lower C...

Page 61: ...ower Cable secured to the upper right corner Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable 7 Using a standard screwdriver gently pry the Fan...

Page 62: ...e the four indicated screws from the Fan Assembly and replace it 9 Re assemble the machine in the reverse order of when the parts were removed 10 Final Inspection Inspect your machine to ensure that a...

Page 63: ...ice of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replace...

Page 64: ...ar Middle Pulley Shrouds and place them outside the work area 3 Using a 2 Phillips screwdriver remove the two indicated screws by arrows from the Upper Rear Shroud 4 Remove the Upper Rear Shroud and p...

Page 65: ...h Screen to under the Middle Pulley Retainer such as the handle of a rubber mallet that can be used for leverage Be sure it is placed between the Floating and Plain Bearing Pulleys 8 Using the exposed...

Page 66: ...n position before re installing the Retainer 11 Re assemble the machine in the reverse order of when the parts were removed 12 Final Inspection Inspect your machine to ensure that all hardware is tigh...

Page 67: ...ard Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genui...

Page 68: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Page 69: ...screwdriver remove the four screws by grey ovals from the Upper Shroud Place it outside of the work area 9 Using a 2 Phillips screwdriver remove the 5 indicated screws by ovals from the Rear Middle P...

Page 70: ...ring Ball from the rope Do not release the rope until instructed Note Be sure to observe how the rope routes through the Middle Pulley to assist with re assembly To remove the Securing Ball Slide the...

Page 71: ...ey Arm and place outside the work area 18 Using a 6mm hex wrench remove the 4 screws that attach the Middle Pulley Arm to the Frame Assembly Be prepared to support the weight of the Arm before removin...

Page 72: ...are that attaches the Handlebars Be prepared to support the weight of each Handlebar before removing the hardware 21 Safely remove the Upper Hand Grip and the Snap Hook from both of the the Upper Pull...

Page 73: ...how the rope routes through the Upper Pulley to assist with re assembly To remove the Securing Ball Slide the Securing Ball up the rope remove the Center Stopper from the rope and slide the Securing B...

Page 74: ...hed Note Photos are only to assist with removing the Securing Ball To remove the Securing Ball Slide the Securing Ball up the rope remove the Center Stopper from the rope and slide the Securing Ball o...

Page 75: ...hex wrench remove the three screws from the Left Platform Frame 36 Remove and replace the old Frame Assembly with the new Frame Assembly in the workout area The Frame Assembly can be heavy or awkward...

Page 76: ...Lower Right Rope through the Right Platform Frame and attach the Securing Ball 41 Safely release the Right Lower Rope 42 Repeat the last 4 steps on the other side of the machine steps 38 41 43 Re asse...

Page 77: ...y or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use o...

Page 78: ...ed screws with arrows that secure both of the Lower Pulley Shrouds Remove them and place outside of the work area 4 Using a 6mm hex wrench loosen the 3 indicated screws with arrow and oval from each o...

Page 79: ...ly 8 Remove the next piece of Platform Decking and place it in the order removed This will help with re assembly 9 Using a 6mm hex wrench remove the four indicated screws from the Front Platform Frame...

Page 80: ...ng inserted fully slide each of them away from the Fan Assembly before fully tightening the hardware for the Support Arms 13 Final Inspection Inspect your machine to ensure that all hardware is tight...

Page 81: ...ipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts a...

Page 82: ...bly 3 Slightly remove the Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable from the Lower Cable and s...

Page 83: ...he Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable Note Procedure is the same for each of the Load Bearing Floating Pulleys The Fan is removed for clarity Right R...

Page 84: ...r Left Rope Stopper 8 Remove the Rope Stopper from the rope and pull the end of the rope through the frame 9 Re attach the Rope Stopper to the end of the rope to keep it from being released any furthe...

Page 85: ...lley 13 Replace the rope and stopper into the frame and confirm it is cor recty routed by trying the Lower or Middle Hand Grips 14 Re assemble the machine in the reverse order of when the parts were r...

Page 86: ...ward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genu...

Page 87: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Page 88: ...e Assembly out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 7 Disconnect the Console Cable from the Lower Chassis Cable and safely place the Con...

Page 89: ...hine without damaging the Lower Cable 10 Using a pair of wire cutters cut the Zip Tie that secures the Lower Chassis Cable and remove it 11 Using a new Zip Tie secure the new Lower Chassis Cable to th...

Page 90: ...s Cable Note Be sure to cut only the Zip Tie and not any cables 15 Re assemble the machine in the reverse order of when the parts were removed 16 Final Inspection Inspect your machine to ensure that a...

Page 91: ...or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use on...

Page 92: ...shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure not to crimp the cable by placing the Lower Rear...

Page 93: ...he Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Console Assembly 8 Disconnect the Console Cable from the Lower Cable and safely place the Console...

Page 94: ...e to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Platform Frame Be sure not to allow any fingers or hands to be pinched Note Photos...

Page 95: ...back of the machine pull the Lower Rope from the Left Platform Frame 15 Remove the Routing Wire from the old Lower Rope and secure it to the same end of the new Lower Left Rope Left Platform Frame Lo...

Page 96: ...96 Lower Left Rope closest to back Lower Left Rope routing to assist with replacement Photos of Lower Left Rope routing to assist with replacement Lower Left Rope...

Page 97: ...ll the end of the rope through the frame 18 Remove the old Lower Left Rope noting how it routes through the machine 19 With the old rope removed route the unsecured end of the new Lower Left Rope back...

Page 98: ...o nents are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual 20 To attach the Lower Left Rope Stoppe...

Page 99: ...y or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use o...

Page 100: ...shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure not to crimp the cable by placing the Lower Rear...

Page 101: ...the Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Console Assembly 8 Disconnect the Console Cable from the Lower Cable and safely place the Console...

Page 102: ...ope to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Platform Frame Be sure not to allow any fingers or hands to be pinched Note Phot...

Page 103: ...rm Frame Lower Right Rope 14 From the back of the machine pull the Lower Rope from the Right Platform Frame 15 Remove the Routing Wire from the old Lower Rope and secure it to the same end of the new...

Page 104: ...ll the end of the rope through the frame 18 Remove the old Lower Right Rope noting how it routes through the machine 19 With the old rope removed route the unsecured end of the new Lower Right Rope ba...

Page 105: ...105 Lower Right Rope closest to front Lower Right Rope routing to assist with replacement Photos of Lower Right Rope routing to assist with replacement Lower Right Rope...

Page 106: ...Platform Frame and attach the Securing Ball 22 With the Securing Ball attached safely release the Lower Rope 23 Re assemble the machine in the reverse order of when the parts were removed 24 Final In...

Page 107: ...the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement...

Page 108: ...bly 3 Slightly remove the Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable from the Lower Cable and s...

Page 109: ...nsion Floating Pulleys The Fan is removed for clarity 7 To reduce the tension pinch the clip together on top of the Elastic Cord Stopper and pull it out from below 8 Remove the Elastic Cord Stopper fr...

Page 110: ...he rope and attach the Pulley exactly as it was before removal on the old Floating Pulley 12 Repeat with the remaining Pulley and route and attach it to the new Floating Pulley Note Rear Upper Shroud...

Page 111: ...er of when the parts were removed 15 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assem...

Page 112: ...be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessa...

Page 113: ...r screws by grey ovals from the Upper Shroud Note Be prepared to support the Upper Shroud 5 Disconnect the Console Cable from the Lower Cable and safely place the Console Assembly out of the work area...

Page 114: ...ecuring Ball from the rope Do not release the rope until instructed Note Be sure to observe how the rope routes through the Middle Pulley to assist with re assembly To remove the Securing Ball Slide t...

Page 115: ...le Pulley Arm and place outside the work area 14 Using a 6mm hex wrench remove the 4 screws that attach the Middle Pulley Arm to the Frame Assembly Be sure to be prepared to support the weight of the...

Page 116: ...arts were removed 16 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspect...

Page 117: ...n be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necess...

Page 118: ...s by white ovals from the Console Assembly Note Be prepared to support the Console Assembly 6 Slightly pivot the top of the Console Assembly out to expose the Con sole Cable Note Be sure not to crimp...

Page 119: ...tic cord from pulling down through the Pulley Retainer 11 Remove the Pulley Shaft from the old Pulley and insert into the new Plain Bearing Pulley Route the elastic cord over the new Plain Bearing Pul...

Page 120: ...arts were removed 13 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspect...

Page 121: ...awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only...

Page 122: ...r Hand Grips and their Snap Hooks from the machine 3 Using a 2 Phillips screwdriver remove the four indicated screws with arrows that secure the Lower Pulley Shrouds to the machine 4 Using a 6mm hex w...

Page 123: ...fully pushed toward the Fan Assem bly use a Standard Screwdriver to pry up the Platform Decking that is the furthest from the Fan Assembly Note Be sure to place the Platform Decking off to the side in...

Page 124: ...le the machine in the reverse order of when the parts were removed 12 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until...

Page 125: ...awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only g...

Page 126: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Page 127: ...ant to pull itself into the Platform Frame Be sure not to allow any fingers or hands to be pinched Note Photos are only to assist with removing the Securing Ball 8 Remove the Securing Ball and gently...

Page 128: ...With all the Platform Decking fully pushed toward the Fan Assembly use a Standard Screwdriver to pry up the Platform Decking that is the furthest from the Fan Assembly Note Be sure to place the Platfo...

Page 129: ...Frame and safely remove it from the machine 17 Place the new Right Platform Frame beside where it will be attached 18 Disconnect the end of the routing wire near the Support Arm Pulley and route the e...

Page 130: ...uting Wire to the end of the Right Lower Rope Be sure to secure it well since the rope will begin to be under tension when fully routed through the Right Platform Frame 21 Place the Securing Ball near...

Page 131: ...ing inserted fully slide each of them away from the Fan Assembly before fully tightening the hardware for the Support Arms 25 Final Inspection Inspect your machine to ensure that all hardware is tight...

Page 132: ...eavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary us...

Page 133: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Page 134: ...replace with the new one 7 Installation is the reverse procedure 8 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until t...

Page 135: ...equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement par...

Page 136: ...placing the Lower Rear Shroud close to the assembly 4 Disconnect the Power Cable at the connector 5 Inspect the Servo Motor to see if there are any screws that secure it indicated by arrow If the Ser...

Page 137: ...rake Assembly As the Brake Assembly is released allow it to gently pivot downward Note Note how components are attached to assist with re assem bly 8 With the Brake Assembly released and pivoted downw...

Page 138: ...tor Arm away from the machine as shown Note Do not crimp the cables 11 Slide the new Servo Motor slightly into the clips but only enough to hold it in place without support Do not fully slide the Serv...

Page 139: ...correctly oriented in the Pivot Housing Remove the Brake Assembly and try again 13 With the Brake Assembly pivoted upward slide the Servo Motor over so that the Servo Motor Arm slides into the Brake...

Page 140: ...parts were removed 15 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspect...

Page 141: ...y or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use o...

Page 142: ...by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure not to crim...

Page 143: ...Step 9 If the Servo Motor is still secured to the Pivot Housing push the Release Tab away from the Servo Motor while supporting the Brake Assembly 6 Now slightly shift the Servo Motor toward the fron...

Page 144: ...ownward slide it out of the Pivot Housing Note the angle the Brake Assembly must be held at to slide it into or out of the Pivot Housing 8 Slide the Servo Motor toward the front of the machine until r...

Page 145: ...Housing 12 Slide the Servo Motor slightly into the clips but only enough to hold it in place without support Do not fully slide the Servo Motor into place or the Brake Assembly will not be able to be...

Page 146: ...ure that the Servo Motor Arm is still properly set into the Brake Assembly Channel 15 Using a small 2 Phillips screwdriver secure the Servo Motor to the Pivot Housing using the starter holes Note Do n...

Page 147: ...ist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Naut...

Page 148: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Page 149: ...he Console Assembly out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 7 Disconnect the Console Cable from the Lower Cable and safely place the Co...

Page 150: ...ower Cable secured to the upper right corner Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable 10 Using a standard screwdriver gently pry the Fan...

Page 151: ...as shown 11 Using a 2 Phillips screwdriver remove the four indicated screws from the Fan Assembly and replace it 12 Release the Speed Sensor Magnet after noting the distance the magnet extends from t...

Page 152: ...machine 15 Re assemble the machine in the reverse order of when the parts were removed 16 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assem...

Page 153: ...equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement par...

Page 154: ...e to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Upper Pulley Shroud Be sure not to allow any fingers or hands to be pinched 4 Whil...

Page 155: ...t around the Support Arm 7 Once the rope is secured to the Support Arm release the rope 8 Using a 6mm hex wrench remove the indicated screw from the Upper Pulley Retainer Be prepared to support the Up...

Page 156: ...nd person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement parts an...

Page 157: ...lightly pivot the top of the Console Assembly out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable from the Lower Cab...

Page 158: ...ecured to the upper right corner Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable 7 Safely remove the Upper Hand Grip and the Snap Hook from the...

Page 159: ...able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Middle Pulley Shroud Be sure not to allow fingers or hands to be pinched 13 While keeping...

Page 160: ...Arm 18 Fully push the Floating Pulleys toward the rear of the machine 19 Using a 2 Phillips screwdriver remove the indicated screw by oval from the Middle Pulley Retainer 20 Place a tool that spans t...

Page 161: ...the pulley 24 With the rope routed properly around the new Floating Pulley push the Middle Pulley Retainer down until it snaps into place Be sure the Floating Pulley is centered in position before re...

Page 162: ...162 Right Upper Rope Upper Right Rope routing to assist with replacement Photos of Upper Rope routing to assist with replacement Left Upper Rope Right Upper Rope Left Upper Rope...

Page 163: ...163 Upper Left Rope routing to assist with replacement...

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