Bosch Rexroth ctrlX SAFETY SAFEX-C.12 Operating Instructions Manual Download Page 71

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DOK-XSAFE*-SAFEX-C.1XC-IT03-EN-P, Edition 03, Bosch Rexroth AG

R911414364

XACC-3-CSRTB12_H Connector set, SAFEX-

C.12, consisting of

•

Terminal block, 18-pin,
XG31, mechanically
coded A

•

Terminal block, 18-pin,
XG32, mechanically
coded B

Connection of
inputs/outputs and supply
voltage
Change Index: AD1 et sqq.

R911414365

XACC-3-CSRTB15_H Connector set, SAFEX-

C.15, consisting of

•

Terminal block, 18-pin,
XG31, mechanically
coded A

•

Terminal block, 18-pin,
XG32, mechanically
coded B

•

Terminal block, 18-pin,
XG33, mechanically
coded C

•

Terminal block, 8-pin,
XG34, uncoded

Connection of
inputs/outputs and supply
voltage
Change Index: AD1 et sqq.

R911171065 VAP01.1H-W23-024-

010-NN

Power supply unit

24 V DC voltage supply

R911340676

RKB0020/00.35

Bus cable - 0.35 m

Ethernet connection

R911340673

RKB0020/000.5

Bus cable - 0.5 m

Ethernet connection

R911389192

RKB0021/000.8

Bus cable - 0.8 m

Ethernet

connection

R911389194

RKB0021/001.0

Bus cable - 1.0 m

Ethernet

connection

R911389196

RKB0021/002.0

Bus cable - 2.0 m

Ethernet

connection

R911389198

RKB0021/002.5

Bus cable - 2.5 m

Ethernet

connection

R911389200

RKB0021/003.0

Bus cable - 3.0 m

Ethernet

connection

R911389203

RKB0021/004.0

Bus cable - 4.0 m

Ethernet

connection

R911389205

RKB0021/005.0

Bus cable - 5.0 m

Ethernet

connection

R911389207

RKB0021/006.0

Bus cable - 6.0 m

Ethernet

connection

R911389209

RKB0021/007.0

Bus cable - 7.0 m

Ethernet

connection

R911389211

RKB0021/008.0

Bus cable - 8.0 m

Ethernet

connection

R911389213

RKB0021/009.0

Bus cable - 9.0 m

Ethernet

connection

R911389215

RKB0021/010.0

Bus cable - 10.0 m

Ethernet

connection

R911389216

RKB0021/011.0

Bus cable - 11.0 m

Ethernet

connection

R911389217

RKB0021/012.0

Bus cable - 12.0 m

Ethernet

connection

R911389218

RKB0021/013.0

Bus cable - 13.0 m

Ethernet

connection

R911389219

RKB0021/014.0

Bus cable - 14.0 m

Ethernet

connection

R911389220

RKB0021/015.0

Bus cable - 15.0 m

Ethernet

connection

R911389232

RKB0021/025.0

Bus cable - 25.0 m

Ethernet

connection

R911389239

RKB0021/050.0

Bus cable - 50.0 m

Ethernet

connection

R911389244

RKB0021/075.0

Bus cable - 75.0 m

Ethernet

connection

Summary of Contents for Rexroth ctrlX SAFETY SAFEX-C.12

Page 1: ...Operating instructions R911405651 DOK XSAFE SAFEX C 1XC IT03 EN P Edition 03 Bosch Rexroth AG ctrlX SAFETY Compact safety controller Devices SAFEX C 12 SAFEX C 15 ...

Page 2: ...e information does not release users from the responsibility to perform their own assessments and tests Our products are subject to a natural wear and aging process Bosch Rexroth AG 2022 All rights reserved also with regard to any disposal utilization reproduction processing transfer as well as in the event of property rights applications An example configuration is depicted on the title page The ...

Page 3: ...ndition 16 5 1 1 Factory inspection 16 5 1 2 Customer side inspection 16 5 2 Identification 16 5 2 1 Signs 16 5 2 1 1 Location of the signs 16 5 2 1 2 Name plate 17 5 3 Transport of components 18 5 3 1 Ambient and operating conditions Transport 18 5 4 Storage of components 18 5 4 1 Ambient and operating conditions Storage 18 6 Installation removal replacement and electrical installation 19 6 1 Ins...

Page 4: ...aster interface 47 9 2 5 USB C interface 48 9 3 Device diagnostics 49 10 Device type SAFEX C 15 53 10 1 Device characteristics 53 10 1 1 Safety related characteristics 53 10 1 2 General technical characteristics 54 10 1 3 Electrical data 55 10 1 4 Ambient data 56 10 1 5 Mechanical data 57 10 2 Device interfaces 58 10 2 1 Interface for voltage supply and inputs outputs 59 10 2 2 Ethernet interfaces...

Page 5: ...dditional information 73 12 1 Cable lengths 73 13 Standards 74 13 1 EU directives 74 13 2 CE marking 75 13 2 1 Declaration of conformity 75 13 3 UL CSA Certification 77 14 Causes and correction of errors 78 15 General ordering information 79 15 1 Type code 79 15 2 Controller devices 80 15 3 Accessories and spare parts 80 16 List of abbreviations 81 ...

Page 6: ...echnicians and waste disposal companies This documentation contains important information for the safe and proper installation commissioning operation use maintenance independent troubleshooting of minor faults disassembly and disposal of the product This manual contains instructions for technical staff of the machine manufacturer for safe mechanical and electrical installation and commissioning o...

Page 7: ...reference Application description for the integration of the ctrlX SAFETY SAFEX C 1 devices in ctrlX AUTOMATION DOK XSAFE SAFEX C 1XC APxx DE P 4 R911407750 Application description 1 COxx latest edition of installation manual 2 PRxx latest edition of programming manual 3 RExx latest edition of error list diagnostic messages 4 APxx latest edition of application description in ctrlX AUTOMATION 1 4 P...

Page 8: ... in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor to moderate injury NOTE indicates property damage Damage to the product or the environment could occur 1 4 2 Symbols The following symbols indicate information that is not related to safet...

Page 9: ... ctrlX SAFETY controllers ctrlX DRIVEplus and 3rd party FSoE devices It implements safety oriented functions Tabelle 5 Terms Term Meaning ctrlX SAFETY refers to the compact safety controllers SAFEX C 12 SAFEX C 15 in the document ctrlX SAFETYlink master interface is a safe communication interface between a ctrlX SAFETY SAFEX C 1 controller and a ctrlX DRIVEplus drive EtherCAT is a registered trade...

Page 10: ...as a device for the provision of safety functions according to EN 61800 5 2 as a logic unit for signal conversion and processing in two hand controls according to EN 574 The device is a safety component according to Annex IV of the EU Directive 2006 42 EC Machinery Directive It was developed designed and manufactured in accordance with the above mentioned directive as well as EU Directive 2014 30 ...

Page 11: ...afety instructions Damage to the product and the environment Observe the applicable regulations for accident prevention and environmental protection Observe the safety regulations and the regulations of the country in which the product is used applied Use Rexroth products only in technically perfect condition Observe all instructions on the product Persons who install operate dismantle or maintain...

Page 12: ...s The guidelines and standards of the respective application must be observed The configured monitoring functions as well as their parameters and connections must be verified via a validation report Never open the housing and or make alterations on your own accord Never install or commission damaged products Please complain any damage to the transport company immediately Inputs and outputs for sta...

Page 13: ...ically authorized and commissioned for this purpose and documented by third parties in a comprehensible manner at all times Safety controllers may only be installed commissioned and maintained by qualified persons Qualified persons are persons who have a suitable technical education and were instructed by the machine operator on the operation and the valid safety guidelines and have access to the ...

Page 14: ...talling and removing the device or disconnecting signal lines the device must be de energized For this purpose all live supply lines to the device must be switched off and checked for the absence of voltage During the installation and removal of the device electrostatic discharges on the terminal and plug connections going outwards must be avoided by appropriate measures For this purpose contact w...

Page 15: ...king on the front of the housing by the user The components listed under section 11 3 Accessories and spare parts can be used as optional additional components The programming software ctrlX SAFETY Engineering necessary for the generation and verification of a PLC based monitoring program is licensed with the acquisition of the ctrlX SAFETY SAFEX C 1 device It can be installed according to the App...

Page 16: ...nspection CAUTION Inspection of the machine or system Risk of damage to the installed Rexroth components due to customer testing of the machine or system Before you perform a voltage test or an insulation resistance test on a system or a machine in which these components are used Disconnect all connections of the Rexroth components or disconnect the plug in connections to protect the electronic co...

Page 17: ... Input voltage 30 Rated current Input current 31 Product type 33 UL marking 47 Change index 84 MAC address 97 CCC marking 1 177 Performance level 222 Security integrity level 223 SIL claim limit 227 KCs marking 1 228 MAC code 230 QR code 236 Service hotline number 250 China RoHS 2 marking 252 S Mark marking 1 281 EtherCAT conformity mark 412 Interface to the MAC address 1 as soon as available Samp...

Page 18: ...re range Ta_tran C 25 70 relative humidity ϕ 5 95 at max 40 C absolute humidity f g m3 1 60 Climate class IEC721 resp DIN EN 60721 3 3 2K3 Condensation not allowed Icing not allowed 5 4 Storage of components 5 4 1 Ambient and operating conditions Storage Term Symbol Unit Value Temperature range Ta_tran C 40 70 relative humidity ϕ 8 95 absolute humidity f g m3 1 29 Climate class IEC721 resp DIN EN ...

Page 19: ... DIN rail is 7 5 mm corresponding to TH 35 7 5 according to EN 60715 The distance between the support rails must not be greater than 200 mm This distance is necessary for stability during installation and removal of the controller Only install the controller horizontally on a DIN rail that is attached to a wall Installation position In order to ensure the natural convection cooling in the device t...

Page 20: ...ion space for the end holder is secured Cable laying Do not run the cables in parallel to motor cables or other strong sources of interference to avoid the occurrence of interference The Ethernet cable lines must not leave the building Bending radii When laying the connecting cables observe the bending radii of the cables used Short cable routing Use the shortest possible cable routing Cable loops...

Page 21: ...of the ctrlX SAFETY controller through the mounting of plugs under voltage Before installing or removing components de energize the controller and its parts Only switch on the voltage after the controller including its components have been set up NOTE Potential property damage due to improper mounting of the DIN rail Ensure that the DIN rail is sufficiently fastened Connect the DIN rail to a funct...

Page 22: ...move the left end holder see A in the figure below 3 Use a suitable tool e g a slotted screwdriver to reach into the lower release mechanism foot latch of the controller and unlock the controller see B in the figure below The foot latches are locked in the open position 4 Remove the controller in perpendicular to the DIN rail see C in the following figure The foot latches then snap back into the r...

Page 23: ...mounting on standard DIN rail The ctrlX SAFETY assembly is installed with several latching mechanisms Tabelle 8 Device Number SAFEX C 12 2 SAFEX C 15 3 The permissible number of mounting cycles can be found in the following table Tabelle 9 Mounting process Number Mounting dismounting of locking mechanism 50 Alternatively the lock can also be released on the rear side ...

Page 24: ...the µSD memory card from the device 5 Package the module in an EMC compliant manner 6 Install the replacement compact safety controller on the DIN rail 7 Reestablish all connections 8 Switch on the power converter and the power voltage supply 9 Insert the µSD memory card from the removed device into the replacement device 10 Install a validated configuration file and check the application NOTE Dam...

Page 25: ... Bosch Rexroth material number R911171065 for logic supply For more information about the external power supply including how to establish the overvoltage categories please refer to the documentation of the power supply DANGER Danger to life due to high electrical voltage The consequences can be death or serious bodily injury Only connect power supplies that generate the protective extra low volta...

Page 26: ...er the peripheral voltage monitoring system or cause subsequent errors Only use copper cables for the wiring of connection terminals Only use cables that are approved for at least 60 C Only the designated connector set is approved for connecting the 24 V supply voltage to the ctrlX SAFETY controller see section 11 3 Connector set for SAFEX C 1 To avoid EMC interference due to loop formation the 24...

Page 27: ...ocked in place with the upper end They are released by pressing down the protruding locking lever at the upper end of the terminal block and swiveling out the terminal block The terminal blocks are encoded via a mechanically unambiguously assignable pin on the terminal block and a corresponding notch on the printed circuit board in the device In addition each terminal block is identified by a numb...

Page 28: ...able Tabelle 12 Plug in process Number Terminal block into device 50 Wire ends into terminal block 50 The alternatives given in the following table are allowed for the wire ends to be mounted in a terminal block Tabelle 13 Wire end type AWG Cable cross section Stripping length Solid contact wire 24 18 0 25 0 75 mm2 8 mm Straight strand untwisted 1 24 16 0 25 1 5 mm2 8 mm Strand 1 and wire ferrule ...

Page 29: ...k the screwdriver Straight strand untwisted 1 1 Push in the release slider next to the contact point with a screwdriver 2 Place the wire end on the contact point 3 Slide it in until the stop 4 Pull back the screwdriver Strand 1 and wire ferrule 1 Place the wire end on the contact point 2 Slide it in until the stop Strand 1 and wire ferrule with collar 1 Place the wire end on the contact point 2 Sl...

Page 30: ...find more information on working with ctrlX SAFETY Engineering in the Programming manual for ctrlX SAFETY SAFEX C 1 devices with ctrlX SAFETY Engineering DOK XSAFE SAFEX C 1XC PRxx DE P You can find the procedure for integration in a ctrlX AUTOMATION environment in the Application description for the integration of the ctrlX SAFETY SAFEX C 1 devices in ctrlX AUTOMATION DOK XSAFE SAFEX C 1XC APxx D...

Page 31: ... 03 Bosch Rexroth AG 7 2 μSD memory card The μSD memory card is provided as an option for commissioning in the following application scenarios Data backup and recovery when devices are replaced without tools Serial commissioning of identical devices Optional project storage ...

Page 32: ...it Yellow Flashing The controller is in the startup phase or STOP or a program firmware download is being performed RunIntern Yellow Permanently illuminated Local operation of the device as FSoE master FSOE slave user not yet in Run Run Green Flashing The controller is functioning correctly the application is running but has not yet been validated Run Green Permanently illuminated The controller i...

Page 33: ...is data Then range check of the configuration data 3 BusInit If available initialization of a bus system 4 Run Normal operation of the system All outputs are switched according to the current state of the logic 5 Stop Parameter and program data can be loaded externally in stop mode 6 Error Error mode of the device All outputs switched off The error can only be reset via ON OFF of the device 7 Alar...

Page 34: ...ypes and triggering events Function buttons SF40 Reset type Triggering element Meaning General reset General reset Restoration of voltage supply commissioning of the device No voltage supply Internal reset Front function button SF40 or Reset input Triggering of the internal reset by the front switch or configuration of a reset input CoE Triggering of the internal reset by CoE 7 4 2 Reset timing Th...

Page 35: ...ble in the Programming manual for ctrlX SAFETY SAFEX C 1 devices with ctrlX SAFETY Engineering DOK XSAFE SAFEX C 1XC PRxx DE P The status of the monitoring functions is re initialized after a reset If the parameterized limits are exceeded process values do not lead to any change in the output status of the monitoring function Time based functions Timers reset the output status of the monitoring fu...

Page 36: ...ssed again NOTE With time based functions e g time based monitoring of complementary input signals the output state is reset and a defined error state is only detected if the time based limit value is exceeded again In order to protect against incorrect use e g repeated triggering of the reset function to circumvent an alarm state application based measures may have to be taken in the AWL programm...

Page 37: ...the Bosch Rexroth Service department and only have this work carried out by trained personnel 8 1 Regular maintenance activities Include the following activities in your maintenance plan Check all plug and terminal connections of the components for correct seating and damage at least once a year Check the cables for breakage or pinching Have damaged parts replaced immediately Replacement of the de...

Page 38: ...n 03 9 Device type SAFEX C 12 9 1 Device characteristics Fig 10 SAFEX C 12 9 1 1 Safety related characteristics Tabelle 19 Identification characteristics Value Performance level PL e EN ISO 13849 1 PFH Architecture Category 4 Safety Integrity Level SIL 3 IEC 61508 Proof test interval 20 Years max service life ...

Page 39: ...el PP switching 0 5 A PP switching 2 0 A PP PN switching 2 0 A 8 configurable as pulse outputs pulse source 1 or 2 OSSD pulses 0 25 to 3 ms repetition rate 50 ms to 3 s 4 without pulse output or OSSD function or 2 x2 contacts parameterized for all 2 0A outputs Number of safe relay outputs single channel 2 x2 contacts Number of pulse sources 2 Pulse length input testing Typically 0 25 ms max 0 5 ms...

Page 40: ...scope of cULus 2 Nominal data digital inputs DC 24 V type 1 according to IEC 61131 2 Nominal data digital outputs PP switching PP PN switching1 DC 24 V 0 5 A DC 24 V 2 0 A Max capacitive load 320 nF Max inductive load 400 mJ Nominal data relay outputs Use category DC13 DC 24 V 2 A DC 24 V 4 A at 0 1Hz Max permissible switching cycles over the entire service life 120 000 at 4 A DC 24V Max response ...

Page 41: ...resistance EN 61800 2 IEC 60721 3 3 Class 3M1 19 6 m s Vibration IEC 61131 2 5 8 4 Hz with 3 5 mm amplitude 8 4 150 Hz with 1 g peak acceleration Free fall shipping package 1 m Max installation height 3000 m above sea level Discharge of static electricity ESD resistance according to EN 61000 6 7 Criterion according to IEC 61000 4 2 Test voltage 4 kV 8 kV Contact Air NOTE Failure of the product due...

Page 42: ...Installation instructions a circulation of the ambient air is required This is a product that complies with the limit values for interference of class A industrial environment but not with the limit values of class B residential areas and small businesses When using the product in residential areas or in small businesses the operator must take measures to avoid radio interference also see DIN EN 5...

Page 43: ...rfaces Fig 12 Front view of SAFEX C 12 Tabelle 24 Interface Short description XG31 XG32 Interface for voltage supply and digital inputs outputs XF28 IN XF29 OUT Ethernet interface 1 primary XG42 XG43 ctrlX SAFETYlink master interface XF09 USB C interface CF01 µSD memory card slot μSD memory card slot CF01 Pin 1 Pin 16 ...

Page 44: ...uts pulse source 1 or 2 7 8 Py Qx 6 Qx 7 1 2 Pulse outputs pulse source 1 pin 7 or 2 pin 8 configurable as output 9 Qx 8_P PP 1 Configuration PN PP Qx 8_P and Qx 9_N safe digital output 2 A Qx 10_P and Qx 11_N safe digital output 2 A individually non safe output Configuration PP Qx 8_PP to Qx 11_PP safe digital outputs 2 A 10 Qx 9_N PP 1 11 Qx 10_P PP 1 12 Qx 11_N PP 1 13 Qx 12_R1 1 Safe relay out...

Page 45: ...on in the direction of the subsequent EtherCAT slave Protocol CoE EoE EAP For CoE objects cyclic and acyclic Engineering communication EtherCAT Automation Protocol for SMMC via EtherCAT EAP datagrams Safety protocol FSoE Master Slave SMMC via EAP Safe data protocol Safe SMMC cross communication between SAFEX C 1 devices in different EtherCAT networks Safe Master Master communication Functional dat...

Page 46: ...he preceding SAFEX C 1 device Connection to the engineering PC XF29 OUT Ethernet RJ45 Connection to the subsequent SAFEX C 1 device alternative connection to the engineering PC Protocol UDP TCP User Data Protocol for SMMC Safe Master Master communication Engineering communication Safety protocol SMMC over UDP Safe SMMC cross communication between SAFEX C 1 devices safe Master Master communication ...

Page 47: ... NC NC not used White brown 8 NC NC not used Brown 9 2 4 ctrlX SAFETYlink master interface The ctrlX SAFETYlink interface is a safe communication interface between the CtrlX SAFETY SAFEX C 1 controller and ctrlX DRIVEplus drives slaves The minimum cycle time is 1 ms Tabelle 30 Mini I O connector 8 pin XG42 Pin Name Front view of connector 1 Z_In_P 2 Z_In_N 3 NC Not used 4 NC Not used 5 NC Not used...

Page 48: ...F09 USB Type C Pin Name Description A1 GND Ground A1 A12 B12 B1 A2 TX1 NC Not used A3 TX1 NC Not used A4 VBUS Voltage supply A5 CC1 NC Not used A6 D USB data A7 D USB data A8 NC NC Not used A9 VBUS Voltage supply A10 RX2 NC Not used A11 RX2 NC Not used A12 GND Ground B1 GND Ground B2 TX2 NC Not used B3 TX2 NC Not used B4 VBUS Voltage supply B5 CC2 NC Not used B6 D USB data B7 D USB data B8 NC NC N...

Page 49: ...ay LED Ethernet 1 status NET ST Green Red 1 LED LED ctrlX SAFETYlink status PF42 Green Red 1 LED LED Ethernet 1 LINK LAN IN XF28 OUT XF29 Green Yellow 2 LEDs per Ethernet socket RJ 45 LED input output status XG31 XG32 Green 1 LED per input or output Function keys SF40 Can be operated from the front side LED device diagnostics Lightpipe PF01 LED Ethernet 1 status NET ST Function keys SF40 LED Ether...

Page 50: ...lave user not yet in Run Run Green Flashing The controller is functioning correctly the application is running but has not yet been validated Run Green Permanently illuminated The controller is functioning correctly the application is running and validated Alarm Red Flashing Alarm application error the device is in a safe operating state Error status and safety program can be reset 1 Error Red Per...

Page 51: ...pattern Meaning Yellow Off No link to EtherCAT master is available Yellow On Link to EtherCAT master is available no activity on the bus Yellow Flashing Link to EtherCAT master is available with active data transmission EtherCAT Diagnostics Tabelle 35 LED Ethernet 1 status EtherCAT combination of RUN and Error LED Fieldbus status NET ST Color Flashing pattern Meaning Off Initialization Green Flash...

Page 52: ...onnection is working without errors cyclic operation Red Permanently illuminated Incorrect bus operation during startup or incorrect data exchange Inputs and outputs Tabelle 37 Input output LED I O Color Flashing pattern Meaning Off Inputs and outputs inactive LOW logic status Green Permanently illuminated Inputs and outputs are activated HIGH logic status Tabelle 38 Input output status I O Logic ...

Page 53: ... Device type SAFEX C 15 10 1 Device characteristics Fig 14 SAFEX C 15 10 1 1 Safety related characteristics Tabelle 39 Identification characteristics Value Performance level PL e EN ISO 13849 1 PFH Architecture Category 4 Safety Integrity Level SIL 3 IEC 61508 Proof test interval 20 Years max service life ...

Page 54: ...single channel PP switching 0 5 A PP switching 2 0 A PP PN switching 2 0 A 12 configurable as pulse outputs pulse source 1 or 2 OSSD pulses 0 25 to 3 ms repetition rate 50 ms to 3 s 8 without pulse output OSSD function or 4 x2 contacts parameterized for all 2 0A outputs Number of safe relay outputs single channel 2 x2 contacts Number of pulse sources 2 Pulse length input testing Typically 0 25 ms ...

Page 55: ... 4 A in the scope of cULus 2 Nominal data digital inputs DC 24 V type 1 according to IEC 61131 2 Nominal data digital outputs PP switching PP PN switching1 DC 24 V 0 5 A DC 24 V 2 0 A Max capacitive load 320 nF Max inductive load 400 mJ Nominal data relay outputs Use category DC13 DC 24 V 2 A DC 24 V 4 A at 0 1Hz Max permissible switching cycles over the entire service life 120 000 at 4 A DC 24V M...

Page 56: ... resistance EN 61800 2 IEC 60721 3 3 Class 3M1 19 6 m s Vibration IEC 61131 2 5 8 4 Hz with an amplitude of 3 5 mm 8 4 150 Hz with 1g peak acceleration Free fall shipping package 1 m Max installation height 3000 m above sea level Discharge of static electricity ESD resistance according to EN 61000 6 7 Criterion according to IEC 61000 4 2 Test voltage 4 kV 8 kV Contact Air NOTE Failure of the produ...

Page 57: ...tion instructions a circulation of the ambient air is required This is a product that complies with the limit values for interference of class A industrial environment but not with the limit values of class B residential areas and small businesses When using the product in residential areas or in small businesses the operator must take measures to avoid radio interference also see DIN EN 55022 10 ...

Page 58: ...EX C 15 Tabelle 44 Interface Short description XG31 XG32 XG33 XG34 Interface for voltage supply and digital inputs and outputs XF28 IN XF29 OUT Ethernet 1 interface primary XF30 IN XF31 OUT Ethernet 2 interface secondary XG42 XG43 ctrlX SAFETYlink master interface XF09 USB C interface CF01 µSD memory card slot μSD Memory card slot CF01 Pin 1 Pin 16 Pin 1 Pin 8 ...

Page 59: ...tion PN PP Qx 8_P and Qx 9_N safe digital output 2 A Qx 10_P and Qx 11_N safe digital output 2 A individually non safe output Configuration PP Qx 8_PP to Qx 11_PP safe digital outputs 2 A 10 Qx 9_N PP 1 11 Qx 10_P PP 1 12 Qx 11_N PP 1 13 Qx 12_R1 1 Safe relay output 1 14 Qx 13_R1 1 15 Qx 14_R2 1 Safe relay output 2 16 Qx 15_R2 1 17 UL 24V Voltage supply device DC 24 V logic 18 UL GND Voltage suppl...

Page 60: ...onnect the secondary Ethernet connection to PROFINET PROFIsafe device in order to configure 10 2 3 Ethernet 1 interface XF28 XF29 10 2 3 1 EtherCAT Tabelle 49 Term Type Value Description Function Technology EtherCAT XF28 IN Ethernet RJ45 EtherCAT input connection from the preceding EtherCAT slave from the direction of the EtherCAT master XF29 OUT Ethernet RJ45 EtherCAT output connection in the dir...

Page 61: ... secondary Ethernet connection makes it possible to use the device as a PROFINET or EtherCAT slave The switchover takes place via configuration 10 2 4 1 EtherCAT FSoE slave in preparation Tabelle 51 Term Type Value Description Function Technology EtherCAT XF30 IN Ethernet RJ45 EtherCAT input connection from the preceding EtherCAT slave from the direction of the EtherCAT master XF31 OUT Ethernet RJ...

Page 62: ...ctional data 8 16 bytes 8 bytes of functional input data 16 bytes of functional output data 8 bytes binary 8 bytes process data Min cycle time PNIO 1 ms 10 2 4 3 TCP IP in preparation Tabelle 53 Term Type Value Description Technology TCP IP Standard Ethernet XF30 IN Ethernet RJ45 Connection from the preceding SAFEX C 1 device Connection to the engineering PC XF31 OUT Ethernet RJ45 Connection to th...

Page 63: ...data Green 7 NC NC Not used White brown 8 NC NC Not used Brown 10 2 6 CtrlX SAFETYlink interface The ctrlX SAFETYlink interface is a secure communication interface between the ctrlX SAFETY SAFEX C 1 controller and ctrlX DRIVEplus drives The minimum cycle time is 1 ms Tabelle 55 Mini I O connector 8 pin XG42 Pin Name Front view of connector 1 Z_In_P 2 Z_In_N 3 NC Not used 4 NC Not used 5 NC Not use...

Page 64: ...F09 USB Type C Pin Name Description A1 GND Ground A1 A12 B12 B1 A2 TX1 NC Not used A3 TX1 NC Not used A4 VBUS Voltage supply A5 CC1 NC Not used A6 D USB data A7 D USB data A8 SBU1 Not used A9 VBUS Voltage supply A10 RX2 NC Not used A11 RX2 NC Not used A12 GND Ground B1 GND Ground B2 TX2 NC Not used B3 TX2 NC Not used B4 VBUS Voltage supply B5 CC2 NC Not used B6 D USB data B7 D USB data B8 SBU2 NC ...

Page 65: ...D for Ethernet 1 LINK LAN IN XF28 OUT XF29 Green Yellow 2 LEDs per Ethernet socket RJ 45 LED for Ethernet 2 LINK LAN IN XF30 OUT XF31 Green Yellow 2 LEDs per Ethernet socket RJ 45 LED inputs outputs Green 1 LED per input or output Function keys SF40 Can be operated from the front side Fig 17 LED overview SAFEX C 15 LED Ethernet 1 status primary NET ST LED Ethernet 2 status secondary NET ST PF31 LE...

Page 66: ...lave user not yet in Run Run Green Flashing The controller is functioning correctly the application is running but has not yet been validated Run Green Permanently illuminated The controller is functioning correctly the application is running and validated Alarm Red Flashing Alarm application error the device is in a safe operating state Error status and safety program can be reset 1 Error Red Per...

Page 67: ...on is working without errors cyclic operation Red Permanently illuminated Incorrect bus operation during startup or incorrect data exchange Inputs and outputs Tabelle 60 Input output LED I O Color Flashing pattern Meaning Off Inputs and outputs are inactive LOW logic status Green Permanently illuminated Inputs and outputs are activated HIGH logic status Tabelle 61 Input output status I O Logic sta...

Page 68: ...therCAT Color Flashing pattern Meaning Yellow Off No link to EtherCAT master is available Yellow On Link to EtherCAT master is available no activity on the bus Yellow Flashing Link to EtherCAT master is available with active data transmission EtherCAT Diagnostics Tabelle 63 LED Ethernet status EtherCAT combination of RUN and Error LED Fieldbus status NET ST Color Flashing pattern Meaning Off Initi...

Page 69: ...ET communication is active Tabelle 65 Profinet Diagnostics PROFINET Status Color Flashing pattern Meaning Off The device does not have a valid IP address or is switched off Green Flashing The device has booted up with a valid IP address but does not have a cyclic connection Green Permanently illuminated The I O connection is established without errors Red Flashing The existing I O connection was t...

Page 70: ... serial commissioning optional R911405499 XACC 0 USBCA3M USB Engineering Cable USB C controller to USB A Engineering PC R911405500 XACC 0 USBCC3M USB Engineering Cable USB C control to USB C Engineering PC R911410768 XACC 3 CSRTB12_L Connector set SAFEX C 12 consisting of Terminal block 18 pin XG31 mechanically coded A Terminal block 18 pin XG32 mechanically coded B Connection of inputs outputs an...

Page 71: ...ernet connection R911389196 RKB0021 002 0 Bus cable 2 0 m 1 Ethernet connection R911389198 RKB0021 002 5 Bus cable 2 5 m 1 Ethernet connection R911389200 RKB0021 003 0 Bus cable 3 0 m 1 Ethernet connection R911389203 RKB0021 004 0 Bus cable 4 0 m 1 Ethernet connection R911389205 RKB0021 005 0 Bus cable 5 0 m 1 Ethernet connection R911389207 RKB0021 006 0 Bus cable 6 0 m 1 Ethernet connection R9113...

Page 72: ...e 8 0 m ctrlX SAFETYlink R911372784 RKB0062 009 0 Bus cable 9 0 m ctrlX SAFETYlink R911372785 RKB0062 010 0 Bus cable 10 0 m ctrlX SAFETYlink R911372786 RKB0062 011 0 Bus cable 11 0 m ctrlX SAFETYlink R911372787 RKB0062 012 0 Bus cable 12 0 m ctrlX SAFETYlink R911372788 RKB0062 013 0 Bus cable 13 0 m ctrlX SAFETYlink R911372789 RKB0062 014 0 Bus cable 14 0 m ctrlX SAFETYlink R911372790 RKB0062 015...

Page 73: ... outputs 30 m USB 3 m ctrlX SAFETYlink IN OUT 15 m 1 Use of shielded cables Non shielded cables can be used with the following restrictions Do not lay inside the control cabinet Avoid parallel cable routing and ensure separate routing to sources of interference motor cables power cables motor brakes etc Installation outside the control cabinet Cables separated by dividers in metallic cable ducts C...

Page 74: ...P Edition 03 13 Standards 13 1 EU directives The following EU directives were used as the basis for development operation and testing Directive 2006 42 EC Machinery Directive Directive 2014 35 EU Low Voltage Directive Directive 2014 30 EU EMC Directive Directive 2011 65 EU RoHS Directive ...

Page 75: ...ctrlX SAFETY Standards 75 83 DOK XSAFE SAFEX C 1XC IT03 EN P Edition 03 Bosch Rexroth AG 13 2 CE marking 13 2 1 Declaration of conformity ...

Page 76: ...76 83 ctrlX SAFETY Standards R911405651 Bosch Rexroth AG DOK XSAFE SAFEX C 1XC IT03 EN P Edition 03 ...

Page 77: ...ificate is issued within the scope of UL CSA NOTE Loss of operating license within the scope of UL CSA Use only insulated copper cables rated at least for 60 C Either the power supply SELV for the device must be equipped with UL approved overcurrent protection according to UL 61010 1 or a power supply according to NEC Class 2 power consumption limited to 100VA is used ...

Page 78: ...ndicates the fault state via LED Please first check the displayed error code using the error list of ctrlX SAFETY Error list and diagnostic messages If it is not possible to eliminate the faulty condition please contact the manufacturer immediately More detailed information on the causes of errors and how to fix them can be found in the document Error list Diagnostic messages for ctrlX SAFETY SAFE...

Page 79: ... Bosch Rexroth AG 15 General ordering information The ctrlX SAFETY SAFEX C compact safety controllers are supplied without options This series does not require any configuration of the integrated functionality e g through licenses Only different equipment types may be selected 15 1 Type code ...

Page 80: ...evices Ordering information for the controller devices can be found in the sections on the controller device types SAFEX C 12 section 11 1 SAFEX C 15 section 11 2 15 3 Accessories and spare parts Ordering information for accessories and spare parts can be found in the section on controller device types SAFEX C 12 SAFEX C 15 section 11 3 ...

Page 81: ...s ctrlX SAFEX C 1X Safety master Compact safety controller for processing encoder input and output data DC Direct Current DIN German Institute for Standardization EAP EtherCAT Automation protocol EMU Emergency Monitoring Unit Safety function ELC Emergency Limit Control Safety function EMC Electromagnetic compatibility EN European standard Europanorm EtherCAT EtherCAT Name Data log EoE Ethernet ove...

Page 82: ...e Extra Low Voltage PES Programmable electronic controller PLC Programmable logic controller POR Power On Reset A reset procedure SDC Safe Drive Unit module SDDC Safe Device to Device Communication SDP Safe Drive Profile A data profile for safe sensor data SELV Safe Extra Low Voltage SMMC Safe Master to Master Communication SRP CS Safety related parts of control systems SSI Synchronous Serial Inte...

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Page 84: ... EN P Edition 03 Subject to change Bosch Rexroth AG Automation Electrification P O Box 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 049 9352 18 0 Fax 049 9352 18 8400 info boschrexroth de www boschrexroth com electrics ...

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Bosch Rexroth ctrlX SAFETY SAFEX-C.12, Operating Instructions Manual

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