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BOGBALLE L15 base Operator'S Manual Download Page 91

91

Bogballe, 2019-09-01

Manufacturer: 

BOGBALLE A/S

Bogballe

DK-7171 Uldum

Phone +45 7589 3266 

Fax +45 7589 3766

Declares that machine:

Centrifugal fertiliser spreader:

M60W / M45W / M45 / M35W / M35 / L20W / L20 / L15

Is made in conformity with:

Directive of 17th May 2006 conc. mutual approximation of the laws of the member states on machines (2006/42/

EØF), with special reference to the enclosure II, A and enclosure I of the directive, conc. essential safety and health 

claims in connection with construction and manufacture of machines.

International/national standards:

DS/EN  ISO 12100

DS/EN ISO 13857 1st edition - 2008.03.26

DS/EN 349

ISO 500, 1st edition - 2004.02.01

DS/EN ISO 4254-1 :2008

DS/EN ISO 4254-8 :2018

When mounted with CALIBRATOR / ISOBUS Controller:

Is made in conformity with:

directive of 15th December 2004 conc. mutual approximation of the laws of the member states on electromagnetic 

compatibility (2004/108/EØF)

International/national standards:

DS/EN ISO 14982 :2009

DS/EN 61000-6-3 :2007

DS/EN 61000-6-4 :2007

EC-Declaration of conformity

Summary of Contents for L15 base

Page 1: ...Operator s Manual Spreaders GB ...

Page 2: ......

Page 3: ...Basic principle and definition of standard calibration set point value STD 22 Correct Flow outlet setting at high low rates 24 Calibration procedures possibilities M line L line 25 MW line L20W with CALIBRATOR ZURF or ISOBUS fully automatic calibration FAC 26 M line L20W L20 CALIBRATOR ZURF use of calibration value STD 27 M line CALIBRATOR ZURF use of calibration value STD in MAX flow outlet posit...

Page 4: ...Working width setting 62 Spreading vanes 63 Regulation system 66 Connection rods 66 Outlet shutters 66 Practical tests 67 Fertiliser analysis 67 D indicator Grain size 67 F indicator Grain strength 68 Normal spreading 70 Headland spreading 71 Optimize spreading 72 Normal spreading 72 Coefficient of variation 72 Headland spreading EN13739 1 73 To Border 73 Headland spreading can be divided into thr...

Page 5: ... 81 M60W M45W M35W L20W with CALIBRATOR ZURF or ISOBUS 81 M45 M35 L20 L15 with CALIBRATOR ICON 81 M45 M35 L20 with CALIBRATOR ZURF 82 M45 M35 L20 L15 with mechanical control 83 Maintenance and care 84 Lubrication 84 Nuts and bolts 84 Spreading vanes 84 Normal maintenance 85 Friction clutch 85 How to clean the friction clutch 85 Corrosion 86 Safety Axle load 87 EC Declaration of conformity 91 Notes...

Page 6: ...tive equipment when necessary or when required by the manufacturer of the fertiliser Stay under the spreader is prohibited Never go between spreader and tractor when engine is started Never enter the spreader using the ladder when the spreader is not mounted to a tractor The spreader might tilt over due to unstable weight distribution Safety distance for flying material must be observed Never go b...

Page 7: ... started Never use the ladder when the spreader is not mounted on a tractor Safety distance for flying material must be observed Never go behind the spreader with rotating spreading discs Avoid contact with rotating parts Never put hand object into the hopper with rotating spreading discs Avoid contact as long as parts are moving Never clean the spreader with rotating spreading discs Do not spray ...

Page 8: ...ing to the fertiliser in use Be aware that the fertiliser batch tested in the BOGBALLE A S test facilities may differ from the fertiliser delivered to you even if with the same specifications BOGBALLE A S cannot be held responsible for any kind of personal injury crop damage after effects etc Liability ...

Page 9: ...ecured by lynch pin Check that the tractor s lift arms are parallel Check that ladders are placed in swing up position not conflicting with the fertilser spread Especially for W spreaders Check that the weight shows approx 0 3 kg with an empty spreader Before first time use See page Cover the spreader with metal protective oil After 5 8 hours See page Retighten all nuts and bolts After every use S...

Page 10: ...ng vanes are intact and correctly mounted NOTE The vane is not intact if deformed or with wearing holes Rust on the surface of the vanes is OK as the fertiliser will grind of the rust Protection tubes of the PTO shaft are intact The security chain of the PTO shaft is fixed Top link and lift arms are intact and secured by lynch pin The lift arms of the tractor are set parallel Check that the bubble...

Page 11: ...re first time use Before filling in fertiliser cover the entire spreader with the metal protective oil delivered with the spreader This will fill up and seal joints preventing fertiliser dust getting into gaps see figure 1 Especially for spreaders with CALIBRATOR Before connecting electrical plugs in general all connections must be protected by spraying contact spray on both male and female plugs ...

Page 12: ...e L20 and L20W spreaders are provided with guide bars that can be ope ned during servicing and cleaning of the spreader see figure 2 The guide bars lock is opened with a universal tool located behind the reflector panels the bars can be swung from the inside out Full access to the spreading mechanism is established easing the cleaning and oil protecting procedure NOTE The guide bars must be comple...

Page 13: ...ine material to build up Fine material can pack and might cause blockage between shutter and agitator The fingers of the agitator might be damaged and in worst case break The spreader should not be used without the pressure cone over the agitator Do not fill fertiliser into a wet hopper The humidity will influence the flow of the fertiliser to the outlet Be aware that the transmission has a gearin...

Page 14: ...ettings Working height late application page 52 2 2 Find the relevant spread chart on www bogballe com or via the BOGBALLE Spread Chart app see chapter Spread Charts page 21 2 3 Make sure that the scale stop is fixed at scale 9 see figure 2 2 4 Make sure that Full Automatic Calibration FAC is activated see the CALIBRATOR ISOBUS Controller s manual 2 5 Check type of vanes according to spread chart ...

Page 15: ...the crop For late application see chapter Spreader settings Working height late application page 52 2 2 Find the relevant spread chart on www bogballe com or via the BOGBALLE Spread Chart app see chapter Spread Charts page 21 2 3 Make sure that the scale stop is fixed at scale 9 see figure 2 2 4 Carry out a calibration for quantity setting 2 5 Check type of vanes according to spread chart 2 6 Set ...

Page 16: ...d Chart app see chapter Spread Charts page 21 2 3 Carry out a calibration for quantity setting see page 22 2 4 Fix the scale stop according to the FlowFactor 2 5 Check type of vanes according to spread chart 2 6 Set the position of the vanes according to spread chart 2 7 Set the tilt angle of the spreader according to spread chart see figure 2 Special for L15 Always horizontally levelled see figur...

Page 17: ...cording to the spread chart 4 3 Start spreading and make sure you keep a constant forward and PTO speed 3 How to do headland spreading 3 1 Check that the spreader is in headland spreading mode see chapter Normal and headland spreading page 39 The same vane is used for both normal and headland spreading 3 2 Set the PTO speed according to the spread chart 3 3 Start spreading and make sure you keep a...

Page 18: ...18 Shutters Connection rod Friction clutch Setting axle Serial no plate Top link fixture and spirit level Setting pointer Degree meter Link pins Angle transmission Principle sketch ...

Page 19: ...19 Shutters Connection rod Friction clutch Setting axle Serial no plate Top link fixture Setting pointer Degree meter Link pins Angle transmission Principle sketch ...

Page 20: ...1800 L 450 1 980 290 140 284 x 131 110 2250 L 480 2 470 290 140 284 x 131 121 2550 L 492 2 800 290 140 284 x 131 128 2700 L 510 2 970 290 140 284 x 131 132 3000 L 522 3 300 290 140 284 x 131 139 3450 L 552 3 500 290 140 284 x 131 150 M35 base 1250 L 406 1 370 240 125 234 x 116 102 1575 L 430 1 730 240 125 234 x 116 113 1800 L 438 1 980 240 125 234 x 116 120 2125 L 462 2 330 240 125 234 x 116 131 2...

Page 21: ...m PTO rpm 24 10 200 4 0 2 E2 1 2 540 425 E1 E1 T L R E2 E2 T L R E6 E6 T L R E8 E8 T L R U1 U1 T L R A2 A2 T L R A3 A3 T L R Google Play is a trademark of Google Inc Apple and the Apple logo are trademarks of Apple Inc registered in the U S and other countries App Store is a service mark of Apple Inc Scale Tilt angle Vane type Vane position Rpm Normal Rpm Border Vane position Km H Scale Setting Kg...

Page 22: ...identical standard outlets STD with flow rate 300 kg min which must always be used for calibration Depending on model type the L line and M line spreaders additionally can be set to different other flow outlet positions For further information please see table below For M line please also see figure 1 For L line please also see figure 2 3 and 4 Definition of calibration set point value The calibra...

Page 23: ...g pawl and turn the hop per bottom to the desired position The different positions are marked with signatures as defined below see figure 1 2 A universal tool for setting the outlet position is located in the rear light reflector panel M line example see figure 3 4 or at the back of the spreader L line Note The calibration value is always based on the hopper bottom in flow outlet in position STD a...

Page 24: ... than 2 0 which is the minimum position for achieving an optimal and constant flow of the fertiliser L15 Optional equipment by use of reduction inserts 5 MIC position is for micro granular e g small seeds and slug pellets This outlet position is only for operating with the scale pointer at fixed position Fix Scale together with a fixed and constant forward speed L15 Optional equipment by use of re...

Page 25: ...procedures possibilities M line L line The STD calibration value is defined by either Spread chart value See spread chart mrk K The easiest procedure recommended for W models S indicator value A quick and easy procedure recommended for all models Manual calibration on spreader Only M line For L line use S Indicator With the outlet in STD position as set point value the difference in flow for the r...

Page 26: ...ded to enter the actual STD calibration value for the specific type of fertiliser This procedure ensures the best possible allocation and the full automatic calibration is activated after spreading only 25 kg Activation of fully automatic calibration The fully automatic calibration is activated either by pushing and holding the calibration button for three seconds or by choosing Full Auto Calib FA...

Page 27: ...quantity min max 1 00 Kg 75 00 Kg present quantity 28 60 Kg STD Value Confirm Cancel ESC ENTER 28 60 effect on Kg Ha 0 0 M Ha Kg Kg Ha Ha Kg Km h rpm Kg Ha m Field 2576 0 0 255 3 7 A 2 12 3 540 28 60 STD 0 8 24 0 0 256 0 In L20 L20W configuration only STD MIN MIC is displayed Figure 1 CALIBRATOR ZURF button Calibration Menu Flow outlet setting STD Set STD calibration value The STD calibration valu...

Page 28: ...6 0 2576 Calibration Menu Flow outlet setting MAX Set MAX calibration value STD value x 1 4 The MAX calibration value is defined and marked MAX M line CALIBRATOR ZURF use of calibration value STD in MAX flow outlet position Calibration and quantity setting In case the turnable hopper bottom is positioned in one of the other flow outlet positions the calibration value can be compensated by pushing ...

Page 29: ... INPUT Active Field No A 2 Field no 2 folder A Quantity Quantity realized Calibration value Working width Area planned Area realized Tonnage calc Tonnage realized PRO Normal PTO Headland Vane Type Vane Position Tilt Angle Exp working speed INFO 256 255 34 25 29 8 0 00 3 68 0 938 540 10 E1 1 2 0 4 0 Kg Ha Kg Ha Kg M Ha Ha Kg Kg rpm rpm Km h Cancel ESC Edit value ENTER Calibration and quantity setti...

Page 30: ...r bottom can also be defined via MENU and Scale definition This gives further access to define MIC position for spreading micro granular and small seeds which automatically leads to Fixed Scale setting In L20 L20W configuration only STD MIN MIC is displayed The Scale pointer setting must be set according to the spread chart valid for the actual media at a defined fixed forward speed NOTE Do not us...

Page 31: ...ve the Calibration plate at one of the two spreading discs see figure 1 Move the SC Dynamic in position for calibrating and emptying the hopper Only spreaders without SC Dynamic actuators see figure 2 Turn the Calibration hole in the disc directly underneath the outlet of the hopper see figure 3 Place a bucket min 30 l undernath the hole in the disc see figure 4 Turn the hopper bottom in position ...

Page 32: ... the Calibration button and choose Manual Calib MC Choose and ENTER Manual Calib MC Confirm Manual Calib for 30 seconds by ENTER The scale pointer outlet opens automatically at scale 4 5 for 30 seconds and closes again Weigh the contents of the bucket Remember to tare the scale only the contents must be entered as Calibration value IMPORTANT If the Manual calibration is not carried out with the ho...

Page 33: ... 28 6 24 0 256 0 INPUT Active Field No A 2 Field no 2 folder A Quantity Quantity realized Calibration value Working width Area planned Area realized Tonnage calc Tonnage realized PRO Normal PTO Headland Vane Type Vane Position Tilt Angle Exp working speed INFO 256 255 24 40 29 8 0 00 3 68 0 938 540 10 E1 1 2 0 4 0 Kg Ha Kg Ha Kg M Ha Ha Kg Kg rpm rpm Km h Cancel ESC Edit value ENTER Choose and ENT...

Page 34: ... carry out three consecutive S indicator tests and middle the sum with the number of tests into an average value The sample must be representative and carefully selected from the middle center of the bulk bag Make sure that the S indicator is vertical positioned and that the inner side of the tarpaulin cone is absolutely clean and dry Fill the S indicator with mineral fertiliser Open the shutter a...

Page 35: ...Area planned Area realized Tonnage calc Tonnage realized PRO Normal PTO Headland Vane Type Vane Position Tilt Angle Exp working speed INFO 256 255 24 40 29 8 0 00 3 68 0 938 540 10 E1 1 2 0 4 0 Kg Ha Kg Ha Kg M Ha Ha Kg Kg rpm rpm Km h Cancel ESC Edit value ENTER Only possible on M line L15 Optional equipment by use of reduction inserts In L20 L20W configuration only STD MIN MIC is displayed Choos...

Page 36: ...to carry out three consecutive S indicator tests and middle the sum with the number of tests into an average value The sample must be representative and carefully selected from the middle center of the bulk bag Make sure that the S indicator is vertical positioned and that the inner side of the tarpaulin cone is absolutely clean and dry Fill the S indicator with mineral fertiliser Open the shutter...

Page 37: ...ibration value at STD position Enter the value in CALIBRATOR ICON see figure 1 and 2 The compensated calibration value must be entered corresponding to flow outlet Only possible on M line L15 Optional equipment by use of reduction inserts The S indicator value corresponds to the various Flow outlet settings as follows Calibration and quantity setting Flow outlet position Quantity factor for S indi...

Page 38: ...ttom position NOTE The calibration value must always correspond to the Flow outlet of the hopper bottom position and the posi tion of the hopper bottom must be set manually by operator M45 M35 with CALIBRATOR ICON Equipped with CALIBRATOR ICON the spreader is operated according to the instruction book of the CALIBRATOR ICON To make use of the M line hopper bottom position MAX and MIN the STD calib...

Page 39: ...easy and uncomplicated way to determine the STD Calibration value Please follow the instruction that comes with the S indicator Please note that the fertiliser s condition can vary each delivery It is advised to carry out a new calibration for each delivery batch It is recommended to carry out three consecutive S indicator tests and middle the sum with the number of tests into an average value The...

Page 40: ...IBRATOR ICON NOTE The calibration value must always correspond to the Flow outlet of the hopper bottom Using MIC outlet and FIX scale with CALIBRATOR ZURF please see page 30 On spreaders with with CALIBRA TOR ICON tighten scale stop according to spread charts and start stop spreading as usual Confirm error code 10 by pressing Enter Equipped with CALIBRATOR ICON the spreader is operated according t...

Page 41: ...bration value Please follow the instruction that comes with the S indicator Please note that the fertiliser s condition can vary each delivery It is advised to carry out a new calibration for each delivery batch It is recommended to carry out three consecutive S indicator tests and middle the sum with the number of tests into an average value The sample must be representative and carefully selecte...

Page 42: ...resentative and carefully selected from the middle center of the bulk bag Make sure that the S indicator is vertical positioned and that the inner side of the tarpaulin cone is absolutely clean and dry Fill the S indicator with mineral fertiliser Open the shutter and close after precisely 30 seconds The timing is essential Weigh the fertiliser collected within an accuracy of 50 gram It is recommen...

Page 43: ... kg Calculation factor XXX position S indicator value position S indicator value position Fix Scale according to spread chart Flow outlet position Measured kg Calculation factor XXX position S indicator value position S indicator value position S indicator value position S indicator value position Fix Scale according to spread chart ...

Page 44: ...ole in the disc see figure 4 Note Do not rotate the spreading discs by starting the pto when calibrating or emptying the hopper Open the shutters fully until the hopper is empty and insert the calibration plate s L15 Remaining fertiliser in the hopper must be unloaded drained by opening the shutters following the procedure below Use the universal tool to remove the Calibration plate at spreading d...

Page 45: ...ormal spread ing The nature of the spread pattern results in the optimum distribution when spreading to border NOTE The recommended PTO speed given in the spread charts for headland spreading corresponds to the Mini mum category characterised by EOS By changing the PTO speed it is possible to respectively increase or decrease the spread width to the border see figure 3 50 rpm 1 2 metres full amoun...

Page 46: ...ading 2nd tramline From Border The From Border spreading system is developed for working widths from 12 28 metres In case working widths larger than 28 metres are required the To Border spreading system must be used On working widths 12 21 metres it is necessary to lower the PTO speed when spreading in the 2nd tramline see figure 1 For PTO speed see table below Normal and headland spreading Figure...

Page 47: ... in driving direction Check the recommended PTO speed in the spread chart To border spreading Electrical remote shift CALIBRATOR Set to To Border Green light must be on and headland symbol visible in the display see figure 1 ISOBUS Set to To Border under Trend Headland headland symbol must be visible in the display see figure 2 NOTE STOP the PTO when switching For detailed instructions see the CAL...

Page 48: ...et to From Border under Trend Headland headland symbol must be visible in the display see figure 3 CALIBRATOR ZURF buttons Settings for M60W M45W M35W L20W Manual shift L20W only electrical shift is an option On the back of the spreader Set the handle in outer position see figure 1 From border Normal To border Normal Figure 3 Figure 2 Figure 1 Normal and headland spreading ...

Page 49: ...outer position see figure 3 Normal spreading NOTE STOP the PTO when switching Headland symbol Headland symbol Figure 4 Figure 1 To border Normal Figure 2 To border Normal Figure 3 Normal and headland spreading Electrical remote shift CALIBRATOR Set to Normal The headland symbol must not be visible in the display see figure 1 For detailed instructions see the CALIBRATOR manual Cable remote shift Mo...

Page 50: ...ible in the display see figure 1 For detailed instructions see the CALIBRATOR manual Cable remote shift Move the handle towards the cable see figure 2 Manual shift On the back of the spreader Set the handle in outer position see figure 3 Figure 3 Figure 1 Figure 2 From border Normal Normal and headland spreading Headland symbol ...

Page 51: ... shift Normal spreading Move both handles away from the cables see figure 1 To Border spreading Move right handle away from the cable and move left handle towards the cable see figure 2 From Border spreading Move both handles towards the cables see figure 3 Figure 3 Figure 2 Figure 1 Normal and headland spreading ...

Page 52: ...er To Border spreading Move left handle in inner position right handle in outer position see figure 1 Normal spreading Move both handles in inner position see figure 1 From Border spreading Move both handles in outer position see figure 2 Normal spreading Move left handle in outer position right handle in inner position see figure 2 Normal and headland spreading ...

Page 53: ...reading Headland spreading The border must always be on the right side of the spreader in driving direction To border spreading Cable remote shift Move the handle towards the cable see figure 1 Manual shift Set the handle in outer position see figure 2 Normal spreading Cable remote shift Move the handle away from the cable see figure 1 Manual shift Set the handle in inner position see figure 2 Nor...

Page 54: ...preading Cable remote shift Move the handle towards the cable see figure 1 Manual shift Close the right side of the spreader by removing the thumbscrew and sliding the shutter see figure 2 Set the handle in outer position see figure 3 Figure 3 Figure 2 Figure 1 Normal and headland spreading ...

Page 55: ...le remote Cable remote shift Normal spreading Move both handles away from the cables see figure 1 To Border spreading Move right handle away from the cables move left handle towards the cables see figure 2 From Border spreading Move both handles towards the cables see figure 3 Normal and headland spreading ...

Page 56: ...dland spreading the PTO speed recommended in the spread chart is the minimum category EOS Minimum category is the minimum quantity over the border NOTE It is possible to change the character of the headland spreading by increasing the PTO speed By increasing the recommended PTO speed with 50 rpm it is possible to move the headland curve 1 2 metres towards the border see figure 3 For more detailed ...

Page 57: ...r type size and the load capacity of the spreader the deviation from empty to full spreader is about 1 3 degree Check that the bubble level is positioned correctly according to the fixed reference spirit level Place the sprea der horizontal and vertical leveled according to the reference spirit level and check that the adjustable bubble level is correct adjusted at 0 degree see figure 2 3 It is al...

Page 58: ...ate application Move the link pins of the spreader to the lowest position to lift the spreader as much as possible This will minimize the risk of damage to the crop The tilt angle depends on the working width and the distance between the top of the crop and the spreading discs A see figure 1 Figure 2 Top of the crop Figure 1 Spreader settings Working height standard Distance from the centre of the...

Page 59: ... 140 cm see figure 1 Tilt reduction metres metres metres Find the correct compensation to the tilt angle in the chart below Example Figure 1 Spreader settings Working height trails If the spreader is mounted on M Trail or other carriages the distance from the ground to the upper link is increased from 75 cm typically up to 100 cm to 140 cm Top of the crop ...

Page 60: ...sponding scale setting Alternatively the scale must be set according to the spread chart for the actual fertiliser product see page 55 When the correct scale setting is found fix the scale stop accordingly see figure 2 Quantity setting The quantity Kg Ha is set by the scale pointer of the spreader see figure 1 The setting system is equipped with a scale a scale stop and a scale pointer The scale r...

Page 61: ...l Rpm Border Working width Km h Kg Ha Vane position Scale setting Kg Ha Km h Tilt angle Working width Chart number Rpm normal spreading Vane type see figure 2 Rpm border spreading Quantity setting By use of spread chart only It is possible to find the scale setting in a spread chart for the specific fertiliser Use our website or app to find the correct spread chart see figure 1 NOTE The spread cha...

Page 62: ...tion and it is more difficult to place the vane in a wrong position by mistake Respectively one U Pos 1 and one U Pos 2 on each disk In a few special cases it is necessary to mount the vanes in alternative positions e g 2 3 or 3 4 This will be indicat ed in the spread chart The vane type is chosen in relation to the required working width and or fertiliser type see page 58 NOTE The wear on the van...

Page 63: ...ading the back side of the vane reduces the speed of the fertiliser therefore the spread distance towards headland is reduced and adapted to the distance between tramlines and border with 110 overlap Spreading vanes The spreading vane is a key part of the spreader Both sides of the vane are used for spreading The front side is used for normal spreading see figure 1 When changing the direction of t...

Page 64: ...ype mark Working width M Normal Headland Headland Normal Left side Right side Normal Headland Headland Normal Left side Right side Normal Headland Headland Normal Left side Right side Spreading vanes Below is shown guideline working width vane type for the main fertiliser types in the market Any deviation will ap pear on the spread chart in question Spreader settings Vane types marks ...

Page 65: ...land Normal Left side Right side Normal Headland Headland Normal Left side Right side Normal Headland Headland Normal Left side Right side Normal Headland Headland Normal Left side Right side Spreading vanes Spreader settings ...

Page 66: ...ers are closed see figure 1 A The shutters are closed with an approx 0 5 mm opening see figure 2 If this is not the case the scale pointer can be adjusted on the connection rod see figure 1 B Outlet shutters The shutters in the regulation system are factory set for the spreader to distribute the fertiliser symmetrically The shutters must close exactly in the middle of the V mark of the bottom plat...

Page 67: ...e result in the online fertiliser analysis by choosing Spread Charts on www bogballe com and follow the instructions see figure 4 Figure 1 Figure 2 Figure 3 Figure 4 Fertiliser analysis The analysis can be used when there is uncertainty about the quality of the fertiliser delivered or if there is no spread chart available on the fertiliser in question Check the quality of the fertiliser by testing...

Page 68: ...e 2 3 Note the result see figure 3 4 Repeat the procedure with min 9 more grains 5 Calculate the average strength of the 10 grains 6 Enter the result in the online fertiliser analysis by choosing Spread Charts on www bogballe com and follow the instructions see figure 4 With these parameters and the density Kg L of the fertiliser entered in the fertiliser analysis page the system will search the d...

Page 69: ... NOTE The tray test must be done correctly as wrong placement of the test trays will result in a wrong collection and followed by a possible wrong setting of the spreader Before testing check that The PTO speed is correct The distance between the tramlines is correct The spreading vanes are mounted and set correctly The spreading vanes are intact The correct type of vane is used The height of the ...

Page 70: ... figure 2 The optimum setting is achieved and a good and even distribution is achieved The overlap is too small The setting of the spreader gives an insufficient overlap An inadequate quantity is applied between the tramlines The tilt angle of the spreader must be adjusted in steps of 2º Repeat the test The overlap is too big The setting of the spreader gives a too big overlap A too large quantity...

Page 71: ...ading Minimum maximum spreading is achieved by changing the PTO speed with 50 rpm and change the quantity by 10 respectively NOTE It is essential that the trays are placed levelled in all directions For optimizing see page 65 Headland spreading To border The test will determine the quantity spread at the border compared to the quantity spread in field By border spreading it is possible to change t...

Page 72: ...oo big The shape of the curve shows the overlap between the tram lines is too small A triangular shaped curve ensures a full and correct overlap Metres Spread pattern including overlap Spread pattern including overlap Spread pattern including overlap Metres Coefficient of variation 7 5 Coefficient of variation 9 Coefficient of variation 4 1 Test tray collection Test tray collection Test tray colle...

Page 73: ... character of the To Border spreading By changing the PTO speed it is possible to respectively increase or decrease the working width to the border 50 rpm 1 2 metres full amount closer to the border 50 rpm 1 2 metres full amount further away from the border To keep a constant rate it is necessary to change the application rate For every 50 rpm 10 For every 50 rpm 10 The application rate is changed...

Page 74: ...read pattern moved 1 meter towards the border Relative amount outside border ha 0 23 PTO speed 375 rpm Minimum category EOS Metres Spread pattern with minimum fertiliser over the border Relative amount outside border ha 0 05 Working width 24 metres Amount 200 kg ha Headland spreading To Border Example of how the PTO speed can change the spread pattern in the border area Optimize spreading ...

Page 75: ...th and how the spreader is controlled To achieve the optimum overlap follow the below recommendations Be aware that the distances to and from the tramline are the same whether spreading To or From Border see figure 1 2 NOTE Below recommendations are given by 8 km h Corrections for speed 2 km h 2 metres 2 km h 2 metres NOTE If the spreader is connected to a GPS system the start and stop points will...

Page 76: ...land do normal spreading in the tramlines Opening and closing of the spreader is made as shown on the sketches Spreading on non rectangular fields Section Control Dynamic When spreading the spread pattern is changed according to the shape of the field Section Control Standard When spreading the quantity working width is changed for each opened or closed section ...

Page 77: ...orking width in steps see figure 1 Manual Section Control Dynamic only M line After spreading the headland do normal spreading in the tramlines When entering the wedge press the wedge button which complies to the side where the wedge is see figure 2 Press minus to adjust the spread pattern in steps see figure 2 When leaving the wedge press the wedge button which complies to the side where the wedg...

Page 78: ...land do normal spreading With the CALIBRATOR ZURF automatically controlled by GPS the adjustment is done automatically For more information see manual from the manufacturer of the GPS system M45 M35 L20 L15 with CALIBRATOR ICON Manual Section Control Standard After spreading the headland do normal spreading in the tramlines When entering the wedge press minus to decrease the quantity working width...

Page 79: ...urer of the GPS system Figure 1 Manual Section Control Dynamic only M line After spreading the headland do normal spreading in the tramlines When entering the wedge press the wedge button which complies to the side where the wedge is see figure 1 Press minus to adjust the spread pattern in steps see figure 1 When leaving the wedge press the wedge button which complies to the side where the wedge i...

Page 80: ...reading the spread pattern is adapted to the remaining part of the field see page 75 or 76 When spreading the quantity working width is adapted to the remaining part of the field see page 77 Principle sketches Remaining part of the field Working width Remaining part of the field Working width Reduced working width ...

Page 81: ... the manufacturer of the GPS system M60W M45W M35W L20W with CALIBRATOR ZURF or ISOBUS Manual Section Control Standard Reduce the working width by pressing either of the wedge buttons and press minus to decrease the working width to the reduced spread width see figure 1 Manual Section Control Dynamic only M line Reduce the working width by pressing the wedge button which complies to the side where...

Page 82: ...pressing either of the wedge buttons and press minus to decrease the working width to the reduced spread width see figure 1 Manual Section Control Dynamic only M line Reduce the working width by pressing the wedge button which complies to the side where the remaining part of the field is see figure 2 Press minus to decrease the working width to the reduced spread width see figure 2 With GPS contro...

Page 83: ...educe the working width by calculating a new flow factor using the S indicator see figure 1 Insert the quantity the remaining width of the field the speed and the weighted grams Example Calculating new FlowFactor remaining part of the field 8 metres Figure 1 Reduced working width ...

Page 84: ...demounted to release the pressure Spreading vanes The vanes must be considered as a wearing part Change the vanes if they are deformed or if they are worn and have holes All nuts and bolts of the spreader must be retightened after the first 5 to 8 hours of operation see page 11 NOTE The bolts in the central and angle gears are locked with lock tite and do not need retightening Stainless nuts and b...

Page 85: ...an 12 months It is always necessary to start the tractor s PTO smoothly Normal maintenance Cover the entire spreader with protection oil before using it first time Remember always to cover the entire sprea der in corrosion protective oil It is not sufficient only to wash the spreader as dry fertiliser will absorb water and escalate a corrosion NOTE The spreader must always be thoroughly cleaned af...

Page 86: ...e corrosion Mineral fertiliser is extremely corrosive and often with a high content of nitrogen and sulphur which combined with water generate sulphuric acid Remember to Cover oil the spreader carefully before using it the first time Oil seals up joints and connections between components to pre vent fertiliser dust from getting in and building up between the various spreader parts Wash and grease ...

Page 87: ...e from centre of lower link balls to centre of gravity for combined rear mounted implement rear ballast see table Axle load distribution Mounting of front or rear three point linkage implements shall not result in exceeding the maxi mum permissible weight the permissible axle loads and the tyre load carrying capacities of the tractor The front axle of the tractor must always be loaded with at leas...

Page 88: ...he minimum ballasting at the rear I Rmin x see the indication of the tractor manufacturer if no indication x 0 45 Calculation of the real front axle load T Freal Calculation of the real total weight W real Calculation of the real rear axle load T Rreal Axle load Safety Axle load Determination of the total weight the axle loads the tyre load carrying capacity and the necessary minimum bal lasting R...

Page 89: ...d to the tractor either in form of a mounted implement or ballasting weight The calculated values must be less or equal the permissible values Example Fertiliser spreader M35W mounted on John Deere 6190R tractor Tyre load carrying capacity Type the calculated data and the given data from the tractor manual into the table Table Real value according to calculation Permissible value ac cording to ins...

Page 90: ...e permissible tyre load carrying capacity two tyres Minimum ballasting front rear Total Weight Front axle load Rear axle Load The minimum ballasting has to be attached to the tractor either in form of a mounted implement or ballasting weight NOTE The calculated values must be less or equal the permissible values Tyre load carrying capacity Axle load Safety Axle load ...

Page 91: ...ve conc essential safety and health claims in connection with construction and manufacture of machines International national standards DS EN ISO 12100 DS EN ISO 13857 1st edition 2008 03 26 DS EN 349 ISO 500 1st edition 2004 02 01 DS EN ISO 4254 1 2008 DS EN ISO 4254 8 2018 When mounted with CALIBRATOR ISOBUS Controller Is made in conformity with directive of 15th December 2004 conc mutual approx...

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Page 96: ...FIND MORE INFORMATION ON www bogballe com 0423 GB 11 19 V01 ...

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