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BendPak RS7580V-601 Installation And Operation Manual Download Page 40

RS7580V-601 Rotary-Screw Air Compressor 

40

 

P/N 5900090 — Rev. A — Sept. 2019 

 

 

 

Summary of Contents for RS7580V-601

Page 1: ...BendPak Inc in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual...

Page 2: ...ails Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your product was designed and manufactured with safety in mind...

Page 3: ...erates maintains or repairs it DANGER Be very careful when setting up operating maintaining or repairing this equipment failure to do so could result in property damage product damage injury or in ver...

Page 4: ...low anyone else to operate the product until they are also familiar with all operating instructions and warnings DANGER When you even hear the words air compressor you need to remember that being in c...

Page 5: ...at the time of this writing Symbols Following are the symbols used in this manual DANGER Calls attention to an immediate hazard that will result in injury or death WARNING Calls attention to a hazard...

Page 6: ...the Compressor s electrical components Hole for Power Have your Electrician wire the Compressor to a power source via the hole on the underside of the Electrical Box Emergency Stop Button Immediately...

Page 7: ...on the top of the Tank Oil Separator Tank Where the combined air oil is separated into the component parts Pressure Gauge Shows the Pressure in the Oil Separator Tank The following drawing shows the...

Page 8: ...dirtier a significant issue the electrical components will be subject to extra moisture including water and all of the components will be subjected to a harsher environment cold wind rain humidity an...

Page 9: ...mp Wire Gauge 6 AWG Noise 70 dB Pump Style Rotary Screw Lubrication Forced Oil Duty Cycle Continuous CFM 90 psi 25 CFM CFM Maximum 175 psi 21 3 CFM Auto Turn On Pressure 120 psi 8 3 bar Auto Shut Off...

Page 10: ...the larger wire size should be used to prevent excessive line voltage drop The additional wire cost is very small compared with the cost of repairing or replacing a motor electrically starved by the u...

Page 11: ...ound terminals are identified with a ground symbol and or the letters G GR or PE Potential Earth Ground must be established with a grounding wire size according to the voltage and minimum branch circu...

Page 12: ...the installation Safety Rules 2 Make sure you have the necessary Tools 3 Select the Installation site 4 Move the Compressor into position 5 Remove the Stabilizing Bars 6 Make sure there is adequate C...

Page 13: ...ve installation training Always use proper tools such as a Forklift to move heavy components Do not install the unit without reading and understanding this manual and the safety labels on the unit Onl...

Page 14: ...architect and getting their permission Indoor installation Your Compressor works best with clean dry air which is found indoors If you install the Compressor outdoors the air is wetter and dirtier ou...

Page 15: ...pallet Make sure the Compressor is firmly secured to the Pallet before moving it Move the Compressor from Above using the Two Eye Bolts The Compressor comes with two heavy duty silver Eye Bolts which...

Page 16: ...nt location CAUTION If you wish you can leave the Stabilizing Bars in place If you do avoid hitting them they have sharp corners and you could be injured One Stabilizing Bar is between the Electrical...

Page 17: ...cts no wires or cables no storage no chemicals no things you re going to get to next week Strongly recommended DANGER When you even hear the words air compressor you need to remember that being in clo...

Page 18: ...oles for the Anchor Bolts through the Anti Vibration Pads and into the concrete Go in straight do not let the drill wobble Use a carbide bit conforming to ANSI B212 15 The diameter of the drill bit mu...

Page 19: ...n the inside specifically for wiring the Compressor to a power source Important The Compressor uses electrical energy and creates pneumatic energy if your organization has Lockout Tagout policies make...

Page 20: ...available for the RS7580V 601 Not necessarily to scale Not all components shown 6 Close the Electrical Box 7 If your Electrician wired a power cord with plug plug it in The Display Screen on the Elect...

Page 21: ...damaged which voids the warranty If you require additional oil get 46 HT Synthetic Compressor Oil You are looking for Viscosity cSt 40 C 46 0 Viscosity Index 139 Connect the Discharge Port Connect the...

Page 22: ...al Box The Compressor starts up 6 Monitor the gauges to make sure they show operation in normal ranges Listen for abnormal noises or vibrations Check for any oil leakage 7 Press the Emergency Stop But...

Page 23: ...the Compressor while it is connected to a power source Check for safety Make sure everyone who is going to be walking near the Compressor is aware of its presence and takes appropriate safety measures...

Page 24: ...ntrols and the three different kinds of information you see on the Display Screen are described in the following sections CAUTION This section describes what you see on the Compressor s Display Screen...

Page 25: ...If you press it it stays in and the Display Screen shows EMERGENCY STOP Turn the Emergency Stop button to the right to disengage it The Display Screen changes to NORMAL STOP The Display Screen always...

Page 26: ...in that power has been removed from the Compressor and it cannot be reenergized stay outside the Safety Exclusion Zone Only trained Operators should ever be inside the Safety Exclusion Zone and only w...

Page 27: ...your Compressor This information is view only you cannot modify any Run Parameters information User Parameters USER PARA Shows the current settings for and lets you modify options related to how the...

Page 28: ...nce original startup or since the most recent maintenance reset OIL FILTER time O A FILTER time AIR FILTER time LUBE time GREASE time BELT time HISTORY FAULT Shows the fault history for the Compressor...

Page 29: ...ot supported LOAD MODE AUTO Compressor goes from UNLOAD to LOAD automatically based on settings on the Compressor MANU not supported COM MODE MODBUS Not supported COM ADD 0001 Not supported SEQ PARA S...

Page 30: ...SE Amount of time the Compressor stops when a lack of phase is detected on the incoming power supply legs Default is 025 0S DATA The date the Compressor was manufactured SERIAL The serial number of th...

Page 31: ...ess Down USER PARA highlights 3 Press Enter P T SET highlights 4 Press Enter LOAD P 0145PSI highlights 5 Press Enter The Input Code screen appears 6 Enter your User Pin one number at a time 7 Use Up a...

Page 32: ...icies make sure to implement them If the Compressor is re started while someone is working on it that person could be injured or killed and the Compressor could be damaged beyond repair To perform a M...

Page 33: ...Anti Vibration Pads Weekly Make sure the Anti Vibration Pads are securely in place If not adjust as necessary Environment Monthly Make sure environment is free from contamination such as excessive du...

Page 34: ...sure the Compressor cannot be accidentally re connected to power To change the Air Intake Filter 1 Remove the Cover from the Air Intake Filter then remove the Filter 2 If one of the thresholds mentio...

Page 35: ...ne and you have taken steps to make sure the Compressor cannot be accidentally re connected to power To clean or change the Separator Filter 1 Unscrew the two stainless steel pipes on the top of the O...

Page 36: ...tem Make sure breakers are working correctly Make sure wiring is connected correctly wiring can become loose during transport Compressor starts and stops frequently Check for leakage in the facility s...

Page 37: ...RS7580V 601 Rotary Screw Air Compressor 37 P N 5900090 Rev A Sept 2019 Wiring Diagram...

Page 38: ...RS7580V 601 Rotary Screw Air Compressor 38 P N 5900090 Rev A Sept 2019 Labels...

Page 39: ...RS7580V 601 Rotary Screw Air Compressor 39 P N 5900090 Rev A Sept 2019...

Page 40: ...RS7580V 601 Rotary Screw Air Compressor 40 P N 5900090 Rev A Sept 2019...

Page 41: ...RS7580V 601 Rotary Screw Air Compressor 41 P N 5900090 Rev A Sept 2019 Parts Diagram Part Description Quantity 1 Drain Valve 1 2 Cooling Fan 1...

Page 42: ...ator Filter 1 11 Oil Separator Flange 1 12 Minimum Intake Valve 1 13 Rotor Pulley 1 14 Stainless Steel Air Pipe 1 15 V Belt 1 16 Belt Guard 1 17 Belt Guard Stand 1 18 Air Filter 1 19 Solenoid Valve 1...

Page 43: ...RS7580V 601 Rotary Screw Air Compressor 43 P N 5900090 Rev A Sept 2019 Maintenance Log...

Page 44: ...1645 Lemonwood Drive Santa Paula CA 93060 USA 2019 by BendPak Inc All rights reserved bendpak com...

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