CHAMELEON® ARCH SERIES
1MANUL526
Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681
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Table of Contents
Belanger Incorporated® Limited Warranty ....................................................... 3
Introduction ......................................................................................................... 4
IMPORTANT Safety Information
– MUST READ ...................................................................... 4
Operational Warning .................................................................................................................. 8
Environmental Parameters ........................................................................................................ 9
Reasonable and Foreseeable Misuse ....................................................................................... 9
Do’s and Do Not’s .................................................................................................................... 10
Description of Chameleon® Arch Series ................................................................................. 11
Before You Get Started ............................................................................................................ 12
Equipment Included ................................................................................................................. 12
Specifications .................................................................................................... 14
Requirements ........................................................................................................................... 14
Output ...................................................................................................................................... 14
Dimensions .............................................................................................................................. 15
Things You Should Know Before You Proceed .............................................. 16
Extrusion Styles ....................................................................................................................... 16
Installation ......................................................................................................... 17
Arch Assembly ......................................................................................................................... 17
Tunnel Placement .................................................................................................................... 21
Neon Strip Kit Installation and Electrical Connections ............................................................. 23
Water Feed Kit Installation ....................................................................................................... 29
Utility Arch Filler Strips ............................................................................................................. 30
Arch Final Assembly ................................................................................................................ 30
Additional Options: Side Pendants .......................................................................................... 31
Additional Options: Foam Pods ............................................................................................... 33
Additional Options: Rain Arch .................................................................................................. 43
Additional Options: Single K-Nozzle Manifolds ........................................................................ 46
Additional Options: Dual K-Nozzle Manifolds .......................................................................... 53
Leak Test / Nozzle Kit Installation (Applies only to the Spray Arch Option) ............................ 60
Nozzle Configuration Guide ..................................................................................................... 61
Maintenance ...................................................................................................... 64
Routine Procedures ................................................................................................................. 64
Trouble Shooting ...................................................................................................................... 64
Powder Coating Repair ............................................................................................................ 65
Replacement Parts................................................................................................................... 67
Frame and Components ................................................................................................................................... 67
Manifold Components ....................................................................................................................................... 67
Frame Weldments Overview ............................................................................................................................. 68
Spray Arch Frame Assembly ............................................................................................................................ 68
Utility Arch Frame Assembly ............................................................................................................................. 68
Pendant Part Numbers ..................................................................................................................................... 69
Spray Arch Filler Strips Overview ..................................................................................................................... 70