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CHAMELEON® ARCH SERIES

1MANUL526

Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681

25

Installation

Neon Strip Kit Installation and Electrical Connections

Before mounting the bottom sections of the aluminum extrusions, make
sure  that  both  the  driver  side  and  the  passenger  side  neon  strips  are
pushed all the way into the front cover (plastic pendant) as far as  they
can  go.  Assuming  you  have  snapped  the  strips  across  the  headbeam
and  around  the  corners  to  the  legs.  Once  again  make  sure  that  the
bend  radius  around  the  corners  are  smooth  and  not  tight.  Finish
snapping  the  strips  down  through  the  longer  aluminum  extrusions  on
the legs. This is  the  point  where you  will  determine  the location  of  the
bottom  pieces  of  aluminum  extrusions.  This  is  necessary  because
depending  on  which  pendant  was  purchased,  the  neon  strip  end
location will vary.

There are four pre-drilled holes for the bottom aluminum extrusions. In
a situation where only one of the pre-drilled holes is used, you will need
to drill your own second hole for each side.

See the examples below to determine the proper mounting method for
your purchase. This will requi

re an 1/8” (3.18 mm) drill bit and the

supplied self-tapping screws.

The bottom aluminum extrusions can be mounted in 7 different
position. The first 6 positions will utilize holes that have been pre-drilled
at the factory. The 7

th

is for a scenario whereas the neon strips extend

beyond the hole patterns. It will be covered on the next page.

All positions will vary from site-to-site.

The image below shows the six postitions that will use pre-drilled holes.

As stated before, the 7

th

configuration is for a scenario whereas the neon strips extend beyond the

hole patterns. See the image below for details.

Hole Positions

Position 5:

Utilizes the

2

nd

hole

Requires
drilling

Position 4:

Utilizes the
1

st

and 2

nd

holes
Requires

NO drilling

Position 3:

Utilizes the

3

rd

hole

Requires
drilling

Position 2:

Utilizes the

4

th

hole

Requires
drilling

Position 1:

Utilizes the
3

rd

and 4

th

holes
Requires

NO drilling

Position 6:

Utilizes the

1

st

hole

Requires

drilling

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Summary of Contents for Chameleon Arch Series

Page 1: ...Chameleon Arch Series 1MANUAL526 Rev02 Chameleon Arch Series ...

Page 2: ......

Page 3: ... additional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any compa...

Page 4: ......

Page 5: ... 380 9681 1MANUL526 Rev Release Date Page Description 02 04 13 2020 Manual Revised manual to conform to CE Requirements Manual Updated Front Cover Back Cover and Belanger Logo 3 Updated Limited Warranty 3 8 Changed Bi Flouride to Bi fluoride 11 Updated Description of Chameleon Arch added images ...

Page 6: ......

Page 7: ...Assembly 17 Tunnel Placement 21 Neon Strip Kit Installation and Electrical Connections 23 Water Feed Kit Installation 29 Utility Arch Filler Strips 30 Arch Final Assembly 30 Additional Options Side Pendants 31 Additional Options Foam Pods 33 Additional Options Rain Arch 43 Additional Options Single K Nozzle Manifolds 46 Additional Options Dual K Nozzle Manifolds 53 Leak Test Nozzle Kit Installatio...

Page 8: ...nels 72 Pendant Fasteners Oval Cover Shown 73 Side Pendant Mounting Components 73 Side Pendant Adaptor 74 Rain Arch Assembly 109384 74 Foam Pod Tri Mount Assembly 109384 74 Triple Foam Pod Manifold 75 Misc Foam Pod Fittings 75 Foam Pod Mount Extension Kit 107229 75 Single Foaming Pod 76 Triple Foaming Pod 77 K Nozzle Manifolds 78 Misc K Nozzle Clamp Assembly 78 Nozzle Assembly 79 Soap Foaming Air ...

Page 9: ... wash process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied with...

Page 10: ...into the following categories Symbol Example Definition Yellow warning triangle black graphical symbol indicates what the hazard is Red circle with slash black graphical symbol indicates a prohibited action to avoid the hazard Blue mandatory action circles white graphical symbol indicates an action to take to avoid the hazard Terms used throughout the manual are defined as follows DANGER Indicates...

Page 11: ...pational Safety Health Administration Lockout Tagout procedure prior to performing service or maintenance on machinery and equipment Doing so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed WARNING BE SURE TO OBSERVE OPERATING ENVELOPE EQUIPMENT MAY START UNEXPECTICALLY CAUTION DURING THE INSTALLATION PROCES...

Page 12: ... THIS EQUIPMENT FROM ANY POWER SOURCE THAT DOES NOT MATCH THE VOLTAGE RATING LISTED ON THE EQUIPMENT REFER TO THE MANUFACTURER S IDENTIFICATION LABEL FOR OPERATIONAL REQUIREMENTS CAUTION IT IS RECOMMENDED THAT A LICENSED ELECTRICIAN IS CONTRACTED TO PERFORM ALL ELECTRICAL INSTALLATIONS CAUTION A COMPRESSED AIR SYSTEM SHOULD BE SET CORRECTLY TO SUPPORT 90 PSI 620 kPa NECESSARY TO OPERATE EQUIPMENT ...

Page 13: ... COMPONENTS HANDLED DURING INSTALLATION MAINTENANCE AND OR SERVICE MUST BE HANDLED WITH A DEVICE APPROPRIATELY RATED AND IN SUITABLE CONDITION TO LIFT AND OR HANDLE THE WEIGHT OF THE COMPONENT WHEN COMPONENTS ARE HANDLED BY HAND USE PROPER LIFTING TECHNIQUES TO AVOID INJURY WARNING DO NOT ATTEMPT TO SERVICE AREAS OF THIS EQUIPMENT ABOVE 1 8 M 6 FT WITHOUT WEARING AN APPROVED SAFETY HARNESS DO NOT ...

Page 14: ...anger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Belanger equipment wi...

Page 15: ... her responsibility to take precautions as described below Do not allow users who are under the influence of alcohol drugs or controlled substances to use the wash Keep the wash bay clean and free of debris and objects that would confuse the user or impede access into or out of the wash bay Instruct the wash user to not enter the wash with the vehicle windows and or vehicle doors open and to keep ...

Page 16: ...ant on all threaded fasteners screws bolts nuts etc DO NOT operate machine until all safety features are tested Use quality thread sealant on all plumbing connections to eliminate leaking DO NOT service high or low pressure pumps without turning main power off and following Lock Out Tag Out Procedures Severe injury could result Ask questions when they arise DO NOT service without turning main powe...

Page 17: ...ustomer to keep their equipment their automobile clean as well Replacing the cleaning material as necessary will also help the image of your wash and keep the customer coming back Read through the entire manual to familiarize yourself with the Chameleon Arch before installation When installation is completed you will want to keep this manual as a guide to proper maintenance The new Chameleon Stiks...

Page 18: ... 109455 White 109457 109458 109456 Red 109473 109473 109471 Blue 109460 109461 109459 Black 109463 109464 109462 Green 109466 109467 109465 Orange 109469 109470 109468 Yellow 109475 19476 109474 Belanger Part Numbers for Chameleon Utility Arch Frame Assembly Powder Coated Color Not Powder Coated Long Head Beam Weldment Short Head Beam Weldment Leg Weldment 2 Accessory Box Aluminum 109424 109425 10...

Page 19: ...ozzle Kit For Pre Soak 105270 For Wet Down 105273 For Rinse 105274 For Wax 105275 For Wax 105276 Check Body Set 12 105280 Belanger Part Numbers for Chameleon Spray Arch Water Feed Kits Feed Kit Description Feed Kit Single Feed 109383 Dual Feed 109384 Long Dual Feed 109561 Optional Equipment Belanger Part Numbers for Chameleon Arch Optional Components Optional Component Description Component Number...

Page 20: ...odies Vehicle clearance width 125 3 18 m with optional check bodies WARNING DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPMENT CAUTION ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT CAUTION IT IS RECOMMENDED THAT A LICENSED ELECTRICIAN IS CONTRACTED TO PERFORM ALL ELECTRICAL INSTALLATIONS CAUTION A COMPRESSED AIR SYSTEM SHOULD BE SET CORRECTLY TO SUPPOR...

Page 21: ...10 Fax 248 380 9681 15 Specifications Dimensions Above image shows the Spray Arch Above images show the Spray Arch 141 3 58 m 103 1 2 2 63 m 125 3 18 m 90 2 29 m Nozzle clearance with optional Check Bodies The 103 1 2 2 63 m height does not include the various available pendant options 8 63 5 cm ...

Page 22: ...t is because that particular area of installation is universal Also there may be places in this document where one style is shown and there will be a note accociated with the image s stating how to proceed if you have the style not shown Both leg assemblies for a given style are identical and can be used on either side However Spray Arch legs and or crossbeams can NOT be used on the Utility Arch o...

Page 23: ...ns 2 Locate the three joint block weldments the six 3 8 16 button heads the six 3 8 16 flat heads and the long and short head beam weldments 3 Secure a joint block weldment to the corner of each head beam as shown in the image 4 Locate the leg weldments and secure one leg to each head beam weldment as shown in the image below Both leg weldments are identical and can be used on either side Joint Bl...

Page 24: ...you have a Utility Arch proceed to the Tunnel Placement section If you have Spray Arch continue to step 6 6 Lay the partially completed Arch on the ground Place protective material between the ground and the Arch to keep it from getting scratched while you work on it 7 Spray Arch Only Remove the top spray manifold assembly from the skid It should have the nozzle extensions and the barbed hose fitt...

Page 25: ... 2 12 7 mm water hose ear clamps from the accessory box Ear Clamp Spacer and Set Screw Water Hose 28 3 4 73 0 cm 9 Spray Arch Only Place one section of blue water hose on to each end of the Arch top spray manifold Slide an ear clamp onto each hose and crimp it to the Arch top spray manifold assembly as shown in the image 10 Spray Arch Only Insert the Arch top spray manifold assembly into the long ...

Page 26: ...nd secure it with the 1 4 20 set screw as shown in the image The height of the horizontal manifold may need to be adjusted later in the installation to accommodate the holes and the vertical filler strips Note Be sure the setscrew faces the exit of the tunnel 12 Spray Arch Only Apply Teflon tape and liquid Teflon to the threads of the nipple and tighten the supplied 1 2 12 7 mm coupling to the top...

Page 27: ...e image below for proper location from the drive side leg Overhead View Dimensions are taken from the outer equipment leg to the driver side edge of the inside guide rail 3 Square the Arch up to the bay Secure the passenger side leg to the floor using all four lag bolts making sure that the Arch is level in both directions If so finish securing the driver side leg to the floor Note If you have a U...

Page 28: ...eg 4 Spray Arch Only Place one of the Arch side spray manifolds into one of the lower leg filler strips Make sure that the nozzle extensions are lined up and sticking through the holes in the filler strips as shown in the image below 5 Spray Arch Only Snap the filler strip and the side spray manifold into the leg Repeat for the other leg 6 Spray Arch Only Locate the remaining filler strips and pla...

Page 29: ...he bottom section of aluminum extrusion to the legs This will vary from site to site 2 Once all of the aluminum extrusions are in place except for the bottom two remove the electrical box assembly and the 4 socket head fasteners from the accessory box and secure the electrical box to the head beam as shown in the image below Keep the lid off at this time 3 Locate the Arch Pendant cover kit Slide t...

Page 30: ...arefully unroll them 5 Secure them into the aluminum extrusions as shown below Secure the ends with the wires to the pendant first and then into the aluminum extrusions IMPORTANT DO NOT BEND THE NEON STRIPS BACKWARDS TO STRAIGHTEN THEM OUT DOING SO WILL CAUSE THEM DAMAGE AND VOID THE WARRANTY Be sure that the neon strips are pressed firmly into the face of the pendant THERE MUST BE A SMOOTH BEND R...

Page 31: ...tion where only one of the pre drilled holes is used you will need to drill your own second hole for each side See the examples below to determine the proper mounting method for your purchase This will require an 1 8 3 18 mm drill bit and the supplied self tapping screws The bottom aluminum extrusions can be mounted in 7 different position The first 6 positions will utilize holes that have been pr...

Page 32: ...MOVE THE NEON STRIPS FROM THE PENDANT Apply drops of silicone adhesive to the inside corners of the aluminum extrusions spaced one foot apart See example below 9 Snap the neon strips back into place Note Above image shows the Oval Pendant 10 Run the electrical wires that are on the ends of the neon strips through the front of the pendant and into the electrical enclosure assembly Pull the wires in...

Page 33: ... See image below The image below shows a typical electrical feed configuration when there is a Controller and flasher unit in the circuit Flasher Junction Box Schematic Overview Remove the plug if necessary Flasher Unit Feed from Controller Transformer Output 24VAC 60VA Input 120VAC 60VA AC DC Converter Feed down to Arch White Common Green Ground Black Supply Blue Load White lead from Controller t...

Page 34: ...BE SURE TO INSTALL THE TRANSFORMER AWAY FROM SPRAYING WATER OF THE ARCHES AND OR WASH EQUIPMENT 14 Pull the wire through the enclosure far enough to make connections to the other wires that are in the enclosure and tighten the cord grip as shown below 15 Refer to the wiring images for proper electrical hookups Be sure to create a loop in the wire so that no water can run into the electrical box as...

Page 35: ...t cover as shown in the image below Water Feed Kit Installation 1 Locate the selected main Chameleon Arch water feed kit single or dual feed Secure the proper fitting assembly in to place as shown in the image below Note Apply Teflon tape and liquid Teflon to all threads before tightening in place 2 Locate the supplied ear clamp s that came with the Chameleon Arch Series main feed kit and use the ...

Page 36: ...ach LED Neon Utility Arch Filler Strip Kit is shipped with 2 extra filler strips at 32 5 8 82 9 cm with no slots If you have not purchased one of the following Belanger LED Neon Arch Add On Options Single Foam Triple Foam Single Foam Tri Mounted Rain Arch Single K Nozzle or Dual K Nozzle you can install all the filler strips at this point You should have 2 filler strips at 32 58 82 9 cm with slots...

Page 37: ...The side pendants come pre assembled from the factory Determine the driver s side from the passenger s side this can be determined by the decal position In addition determine if you are mounting to a spray arch or a utility arch 2 If you are mounting to a utility arch locate the NUA sign mount adapter kit that shipped with the sign shown below 3 Once the mounting position is determined remove the ...

Page 38: ... Additional Options Side Pendants 4 Secure the sign mount weldment directly to the arch as shown below Utility Arch Spray Arch 5 Once the sign mount weldment is mounted onto the arch simply place the swivel nipple into the coupling on the sign mount weldment and tighten the sign down to the desired angle After Before After Before ...

Page 39: ...ow About the Foam Pod Option The Foam Pods can be mounted in two ways See the images below for details Standard Mounting The image above shows the Triple Foaming Foaming Pods The Single Foaming Pods mount the same way Reverse Mounting The image above shows the Triple Foaming Foaming Pods The Single Foaming Pods mount the same way Note Above images show Sunburst Pendant Triple Faom Pod Single Foam ...

Page 40: ...document covers only the mounting of the Foam Pods Full application details can be found in the supplied Foam Pod manual 1MANUL770 1 On each leg remove the two outer 3 8 16 button head fasteners that attach the head beam to the legs Note Do not remove the inner two flat head fasteners 2 Remove the two pieces of angle that the foam pods will mount to and the button head fasteners from the accessory...

Page 41: ...all of the lines and hookups have been completed The image above shows the Singe Foaming Pod The Triple Foaming Pod mounts the same way Keep in mind that the pods can be mounted in an inverted position but you will have to change them from one leg to the other as explained in the Things You Should Know section Note The foaming pods can be mounted two different ways Refer to the illustrations below...

Page 42: ...52 mm flat and lock washer to secure the maifold to the arch frame Be sure to use the wedge plate as a spacer between the arch and the manifold The six tees are to face the exit of the arch 6 From the center feed assembly you will run the supplied 1 4 6 35 mm airlines to each side of the Arch for the air and for the water chemical feed Note If the foaming pods have been mounted to a LED Neon Spray...

Page 43: ...ad beam corner 9 From the corner of the head beam you will proceed to run the airlines through the extruded side of the legs 10 Locate the Utility Arch filler strip kit and the remove the two sections that are for the head beam and the four sections that are for the lower half of the Arch leg weldments Snap all six filler strips in making sure that you are not pinching any of the 1 4 6 35 mm airli...

Page 44: ...er strip into place Refer to the images below for more detail 13 Locate the third section of nylon protective sleeve and cut it in half 14 Run the airlines through the half section of nylon protective sleeve for each leg Refer to the images below for more detail Note Make sure that the nylon protective sleeve is positioned so that it is not allowing the airlines to rub any of the edges at the slot...

Page 45: ...g pod as shown in the images below Main Feeds IN Feeds to Pods 16 Run water and air through the lines to insure that there are no leaks at any of the fittings 17 At this time you can run a test vehicle and make any adjustments necessary to the angle of the foaming pod assemblies to allow for maximum spray pattern coverage of the vehicle Note If possible test with a few different vehicles that vary...

Page 46: ...s on top of the front pendant cover using the supplied 1 4 20 bolts lock washers and flat washers Do not tighten the bolts yet Use the images below for more detail Note You will need to remove the 1 4 20 button head screws and the white plastic caps at this time if you have already mounted the front pendent cover 3 Locate the foam pod cross brace the 3 8 16 bolts the 3 8 9 52 mm flat washers and t...

Page 47: ...2 mm flat washer The image below shows the center foam pod facing straight down but it can be rotated in any direction depending on preference 6 Locate the tri mount kit accessory box that has the two 3 way dividers with the 3 8 9 52 mm stem to 1 4 6 35 mm tube elbows pushed into it The accessory box also has three 1 2 to 3 8 12 7 to 9 52 mm union reducers There are two different scenarios that ca...

Page 48: ...one of the 3 way dividers to split the air to all three foam pods Take the other 3 way divider and remove the three 3 8 9 52 mm stem x 1 4 6 35 mm tube elbows Place one of the elbows in to each of the 1 2 x 3 8 12 7 to 9 52 mm unions Now run one color to each union Use the images below for more detail 7 At this point you can refer back to the previous foam pod mounting section to route the main 1 ...

Page 49: ... Options Rain Arch Note This document covers only the mounting of the Rain Arch Full application details can be found in the supplied Rain Arch manual 1MANUL650 1 Locate the box that the Rain Arch components shipped in and confirm that all of the pieces are there and also that there is no damage to any of the components 8379 Shim Plates 8380 ...

Page 50: ...ead screws and the white plastic caps at this time if you have already mounted the front pendent cover 3 Locate the selected Rain Arch bar weldment 100 hole 200 hole or 300 hole the 3 4 19 1 mm stainless plug and the 3 4 19 1 mm stainless steel barbed hose fitting Apply Teflon tape and liquid Teflon to the plug and the barbed hose fitting and tighten them into the Rain Arch bar weldment Note Be su...

Page 51: ...rbed hose fitting towards the equipment side wall and then mount the Rain Arch bar assembly to the top mount bars as shown in the images below You can tighten all of the 1 4 20 and the 3 8 16 bolts at this time 5 Run the field supplied 3 4 19 1 mm water feed hose to the barbed hose fitting and clamp it in place At this point you can refer to the supplied Rain Arch manual for the initial startup in...

Page 52: ...2 Remove the two foam tube assemblies the driver side spray manifold assembly and the passenger side spray manifold assembly The side spray manifolds are labeled with a tag 3 Apply Teflon tape and liquid Teflon to the threads on the ends of both side spray manifolds 4 Mount a foam tube assembly to the end of each manifold When you tighten the foam tube assemblies to the manifolds make sure that th...

Page 53: ...zle bodies onto each spray manifold as shown in the images below 6 Determine which set of nozzles you would like to use on your K Nozzle Arch at this point Below are the descriptions for both Light Blue nozzle 0 5 GPM 10 PSI 125 20 PSI 0 11 m3 h 68 9 kPa 125 137 9 kPa Black nozzle 1 0 GPM 10 PSI 145 20 PSI 0 23 m3 h 68 9 kPa 145 137 9 kPa 7 Remove the gaskets from each of the nozzle body caps Plac...

Page 54: ...Locate the accessory box and remove the six Snap Tight plastic clamps the 8 flat washers and the 1 2 12 7 mm long self tapping screws Secure three clamps to the exit side of each leg in the positions shown in the images below 10 Snap the driver side and passenger side spray manifold assemblies to their legs as shown in the images below IMPORTANT DO NOT OVER TIGHTEN THE SELF TAPPING SCREWS Before A...

Page 55: ...e 12 Locate the three one foot sections of nylon protective sleeve from the accessory box You will use two of the sections at each corner of the head beam The third will be used at the point where the airlines will come out of the filler strip at the bottom of each leg 13 Remove the four 3 8 9 52 mm stem adaptors from the accessory box Plug one in each side of the union tees and then run two lengt...

Page 56: ...ions that are for the head beam and the section that is for the upper half of the Arch leg weldments Snap all four filler strips in making sure that you are not pinching any of the 3 8 9 52 mm airlines Refer to the images below for more detail 17 Remove the four sections that are for the lower half of each Arch leg weldment Snap the upper section into each leg first 18 On each of the lower section...

Page 57: ...ons Single K Nozzle Manifolds Single K Nozzle Manifold Installation Once the airline has been properly run through the extrusion and the slotted filler strips it should appear as shown below Note Be sure the slotted holes are positioned on the upper end of the filler strip 19 Locate the third section of nylon protective sleeve and cut it in half ...

Page 58: ...manifolds Note Route the airline to the elbow so that it is making a smooth transition from the point it comes out of the filler strip to the connection point on the elbow 22 Push the 3 8 9 52 mm airline that is coming from the main water chemical feed union tee to the elbow that is on the top of the side spray manifolds Note Route the airline to the elbow so that it is making a smooth transition ...

Page 59: ...e the four foam tube assemblies the two entrance side spray manifold assemblies and the two exit side spray manifold assemblies The side spray manifolds are labeled with tags 3 Apply Teflon tape and liquid Teflon to the threads on the ends of both side spray manifolds 4 Mount a foam tube assembly to the end of each manifold When you tighten the foam tube assemblies to the manifolds make sure that ...

Page 60: ...ch set of nozzles you would like to use on your K Nozzle Arch at this point Below are the descriptions for both Light Blue nozzle 0 5 GPM 10 PSI 125 20 PSI 0 11 m3 h 68 9 kPa 125 137 9 kPa Black nozzle 1 0 GPM 10 PSI 145 20 PSI 0 23 m3 h 68 9 kPa 145 137 9 kPa 7 Remove the gaskets from each of the nozzle body caps Place a nozzle into each cap and then push the gasket back into place 8 Place the no...

Page 61: ...tional Options Dual K Nozzle Manifolds Dual K Nozzle Manifold Installation 10 Secure three of the aluminum brackets to the exit side of each leg in the positions shown in the images below 11 Snap the all four side spray manifold assemblies to their legs as shown in the images below IMPORTANT DO NOT OVER TIGHTEN THE SELF TAPPING SCREWS ...

Page 62: ...essory box You will use two of the sections at each corner of the head beam The third will be used at the point where the airlines will come out of the filler strip at the bottom of each leg 14 Remove the eight 3 8 9 52 mm stem adaptors from the accessory box Plug one in each side of the union tees and then run two lengths of the supplied 3 8 9 52 mm airlines to each side Place the airlines in the...

Page 63: ...he head beam and the section that is for the upper half of the Arch leg weldments Snap all four filler strips in making sure that you are not pinching any of the 3 8 9 52 mm airlines Refer to the images below for more detail 18 Remove the four sections that are for the lower half of each Arch leg weldment Snap the upper section into each leg first 19 On each of the lower sections there is a slotte...

Page 64: ...tions Dual K Nozzle Manifolds Dual K Nozzle Manifold Installation Once the airline has been properly run through the extrusion and the slotted filler strips it should appear as shown below Note Be sure the slotted holes are positioned on the upper end of the filler strip 20 Locate the third section of nylon protective sleeve and cut it in half ...

Page 65: ...e to the elbow so that it is making a smooth transition from the point it comes out of the filler strip to the connection point on the elbow as shown in the images below 23 Push the 3 8 9 52 mm airline that is coming from the main water chemical feed union tee to the elbow that is on the top of the side spray manifolds Note Route the airline to the elbow so that it is making a smooth transition fr...

Page 66: ...ller unit if applicable 2 Flush the system lines and manifolds 3 Locate the selected nozzle kit and install the nozzles according to the nozzle configuration guide beginning on the next page Note Lubricate nozzles with liquid Teflon NO TAPE for easier installation and maintenance 4 Run water through the Arch and verify that there are no leaks at any of the fitting or nozzle locations Note Nozzle s...

Page 67: ...61 Installation Nozzle Configuration Guide This Configuration Uses 12 1NOZZL667 This Configuration Uses 12 1NOZZL FJ232 Flooder Arch all nozzles 25 degree spray 4 GPM 0 91 m3 h typical 48 GPM 10 9 m3 h total 1 1 2 NPT feed recommended Wet Down Arch Spot Free Arch all nozzles 40 degree spray 0 5 GPM 0 11 m3 h typical ...

Page 68: ...OZZL FJ290 Head This Configuration Uses 8 1NOZZL FJ580 Legs This Configuration Uses 4 1NOZZL FJ348 Head This Configuration Uses 8 1NOZZL FJ638 Legs Wax Arch nozzles across top 40 degree spray nozzles on both legs 65 degree spray all nozzles 0 8 GPM 0 18 m3 h typical Rinse Arch nozzles across top 40 degree spray nozzles on both legs 65 degree spray all nozzles 1 0 GPM 0 23 m3 h typical ...

Page 69: ...CH SERIES 1MANUL526 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 63 Installation Nozzle Configuration Guide Pre Soak Arch All nozzles 40 degree spray 0 4 GPM 0 09 m3 h typical ...

Page 70: ... clear it CHAMELEON ARCH as Rinse Arch or Spot Free Monthly Wash component down with a good degrimer such as Tide laundry detergent and hot water Trouble Shooting Problem Cause Solution No chemical Clogged foot valve on suction line Empty storage tank Chemical pump has lost prime Solenoid valve not energized Clean or replace foot valve Fill storage tank Prime chemical pump Check for proper operati...

Page 71: ...he local area Clean the surface by washing with a detergent and a scotch bright Multi Clean is specifically designed for cleaning material prior to painting Thoroughly rinse and dry If solvents are needed to remove marks a soft cloth dampened with Isopropyl Alcohol may be used Solvents containing esters ketones or chlorinated solvents must not be used without consultation with the paint manufactur...

Page 72: ...dges of paint at each end of the stroke Patience On a warm day if each coat has been allowed to dry before the next application it should be possible to rub the paint down after about 30 minutes If it starts to drag and ball the paint leave it to dry further It will now have to be rubbed right back to a smooth surface again which may take another hour More patience is required The thinner the coat...

Page 73: ... 1PLUG PL654 1MCONC SS015 1FTTNG BH267 1CLAMP467 8331 and 1FSTNR SS330 1CPLNG SS050 Leg Weldment See Chart Short Crossbeam See Chart Long Crossbeam See Chart Long Crossbeam See Chart Leg Weldment See Chart 109448 109448 1CPLNG SS050 8331 and 1FSTNR SS330 1HOSE550 2 109449 1PLUG PL654 2 1MCONC SS015 12 1FTTNG BH267 4 1CLAMP467 4 109373 1FSTNR FH750 2 per bracket 1FSTNR BH500 2 per bracket ...

Page 74: ...109473 109471 Blue 109460 109461 109459 Black 109463 109464 109462 Green 109466 109467 109465 Orange 109469 109470 109468 Yellow 109475 109476 109474 Utility Arch Frame Assembly Powder Coated Color Not Powder Coated Long Head Beam Weldment Short Head Beam Weldment Leg Weldment 2 Aluminum 109424 109425 109423 White 109428 109429 109427 Red 109431 109432 109430 Blue 109446 109447 109445 Black 109437...

Page 75: ...en 109487 Orange 109489 Red 109490 White 109500 Yellow 109491 Blue 109502 Black 109501 Gray 109504 Green 109503 Orange 109505 Red 109506 White 109508 Yellow 109507 Vee Sunburst Shoulder Driver Side Vee Shoulder Passenger Side Vee Shoulder Blue 109510 Black 109509 Gray 109512 Green 109511 Orange 109513 Red 109514 White 109516 Yellow 109515 Blue 109542 Black 109541 Gray 109544 Green 109543 Orange 10...

Page 76: ...ch Head Beam Filler Strip 51 3 4 1 31 m 1 8400 Arch Head Beam Filler Strip 51 3 4 1 31 m 1 8391 Arch Head Beam Filler Strip 61 13 16 1 57 m 1 8392 Arch Head Beam Filler Strip 61 13 16 1 57 m 1 109416 Chameleon Arch Orange Filler Strips 1 109420 Chameleon Arch Red Filler Strips 1 8326 Arch Lower Leg Filler Strip 66 1 4 1 68 m 2 8324 Arch Lower Leg Filler Strip 66 1 4 1 68 m 2 8336 Arch Upper Leg Fi...

Page 77: ...ted Hole Gray Green 1PLSTC EX059 Filler Strip Piece Full Length 120 3 05 m long 8384 Vertical Strip with Slotted Hole Green Orange 1PLSTC EX058 Filler Strip Piece Full Length 120 3 05 m long 8385 Vertical Strip with Slotted Hole Orange Red 1PLSTC EX063 Filler Strip Piece Full Length 120 3 05 m long 8386 Vertical Strip with Slotted Hole Red White 1PLSTC EX061 Filler Strip Piece Full Length 120 3 05...

Page 78: ...LED Light Kit 111267 111271 SpinLite RGB Neon LED C Channels 1NEON TB005 2 Typical 10117 2 10118 2 10117 2 10119 2 1FSTNR SM502 16 Electrical Box Assembly 109363 Important Note The older Neon Strips part numbers 1NEON TB010 to 1NEON TB050 are to be replaced with the RGB LED Neon Strip 1NEON TB005 1ELECT FS750 3 1WASHR500 3 8320 1FSTNR SH059 4 1ELECT FS176 3 ...

Page 79: ...380 9681 73 Maintenance Replacement Parts Pendant Fasteners Oval Cover Shown 1CAP107 4 1GRMIT752 3 1RETNR633 2 Side Pendant Mounting Components See Pendant Chart 1FSTNR BH350 4 1WASHR FL332 2 1CAP107 4 1RETNR633 2 1GRMIT752 3 8567 8569 109571 1FSTNR CR222 2 1NUT RG436 2 1WASHR LC291 2 1WASHR FL498 2 109570 ...

Page 80: ...4 Foam Pod Tri Mount Assembly 109384 1WASHR FL498 2 1WASHR LC291 2 1NUT RG436 2 1FSTNR HH261 2 8555 2744 8379 2 1PLUG SS575 1NUT LC215 4 1WASHR FL498 8 1FSTNR HH288 4 1FSTNR SH406 4 102936 100 Hole 102937 200 Hole 102938 300 Hole 8380 2 1WASHR LC125 4 1WASHR FL332 4 1FSTNR BH500 2 1WASHR FL498 4 1FSTNR HH261 4 8423 8374 1FSTNR SH406 4 1WASHR FL332 4 1WASHR LC291 4 1WASHR LC125 4 8380 2 8379 2 ...

Page 81: ...5 Maintenance Replacement Parts Triple Foam Pod Manifold Misc Foam Pod Fittings 1ELBOW PL798 1TEE PL550 1ELBOW PL764 1FTTNG PL375 1UNION PL745 Foam Pod Mount Extension Kit 107229 8277 1TEE PL540 6 1MADAP ST120 6 1FSTNR HH540 4 1FSTNR HH261 4 1WASHR LC456 109404 1FSTNR SH725 1WASHR FL498 1WASHR LC291 6973 1FSTNR FH825 ...

Page 82: ...rts Single Foaming Pod 1VALVE WA207 1VALVE PN200 1VALVE WA200 6973 1SCREN470 6990 1FSTNR SH725 4 7489 7490 1PIPE PL125 7325 1SCREN470 1ORING120 4 Helpful Hint 1PAD250 Chore Boy s are pushed down inside of the tube 1PAD250 6973 1FSTNR FH825 1WASHR FL498 1VALVE WA215 1VALVE WA207 1VALVE PN200 8374 1WASHR LC291 1FSTNR BH510 2 1AIRLN275 2 5 cm long ...

Page 83: ...oaming Pod 1VALVE WA208 1VALVE PN200 1VALVE WA200 6973 1SCREN470 6990 7489 7490 1PLSTC PD005 1SCREN470 3 1ORING120 12 6973 1FSTNR FH825 1WASHR FL498 1VALVE WA215 3 1VALVE WA207 3 1VALVE PN200 3 1WASHR LC291 1PIPE PL125 3 1FSTNR SH725 4 8374 Helpful Hint 1PAD250 Chore Boy s are pushed down inside of the tube 1PAD250 3 1FSTNR BH510 2 1AIRLN275 3 2 5 cm long ...

Page 84: ...le Manifolds Misc K Nozzle Clamp Assembly 109549 1VALVE WA256 1ELBOW PL899 1NOZZL970 1NOZZL980 1FSTNR SM502 1WASHR FL166 1CLAMP488 8551 8550 109400 Passenger Side 109401 Driver Side 8186 8187 1FADAP PL757 1PAD250 8186 1MADAP PL075 8187 1VALVE WA256 1ELBOW PL899 Single Manifold Dual Manifold 1REDUC PL127 1TEE PL914 1PAD250 1MADAP PL075 1FADAP PL757 109402 ...

Page 85: ...zzle kits do not include nozzle bodies Soap Foaming Air Panel 102029 Flasher Box 105113 2529 1WASHR LC115 6 Total on assembly 1FSTNR SH177 4 Total on assembly 1GAUGE500 1ELBOW PL764 1ELBOW PL764 1RGLTR 175 3699 2501 1FSTNR SH059 2 Total on assembly 1NOZZL993 12 1MCONC SS015 12 See nozzle Chart 1MADAP BR600 1MADAP BR600 1VALVE EL370 1NOZZL972 12 1AIRLN165 Black 12 30 5 cm ...

Page 86: ...nt and risk reduction EN 61000 6 2 2005 Immunity Standards for Industrial Environments EN 55011 2009 A1 2010 Group 1 Class A Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement The technical documentation for the machinery is available from Raffaele Morelli Technical Services Rep Europe PDQ Manufacturing Inc ...

Page 87: ...PPLY DURING WASH USAGE AND INSTALLTATION ALSO APPLY DURING DISASSEMBLY AND DE COMMISSIONING HYDRAULICS LUBRICANTS MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIROMENTAL LAW DO NOT DISPOSE OF BY POURING DOWN THE DRAIN ELECTRONICS MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIRONMENTAL LAW DO NOT DISPOSE OF BY ADDING TO THE MUNICIPAL WAST STREAM METAL OTHER PARTS OF THE SYSTEM MUST BE RECYCLED AS REQUIRED B...

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