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Baroness LM315GG, Owner'S Operating Manual

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Baroness LM315GG Owner'S Operating Manual Download Page 55

Maintenance

Maintenance Precautions...................... Page 5-2

Maintenance Schedule........................... Page 5-2

Specified Values.....................................Page 5-4
Main Consumable Parts......................... Page 5-4

Jacking up the machine......................... Page 5-4

About the Jacking up the machine......... Page 5-4
Jack-up Points........................................ Page 5-5

Greasing.................................................. Page 5-6

About the Lubrication..............................Page 5-6
Greasing Points...................................... Page 5-6

Maintenance (Mower)............................. Page 5-8

Lapping of Reel Cutter (Cutting
Cylinder)................................................. Page 5-8
Adjusting CAM......................................Page 5-10
Attaching Reel Cutter (Cutting
Cylinder)............................................... Page 5-10

Maintenance (Main Body).................... Page 5-11

Removing/Installing Tires..................... Page 5-11
Adjustment of Belt Tension...................Page 5-12
Adjustment of Parking Brake................ Page 5-14
Adjusting Work Speed.......................... Page 5-14
Adjusting the Neutral Position of the
Piston Pump......................................... Page 5-15
Change of Fuse.................................... Page 5-15
Check the Operation Status of the
Relay.....................................................Page 5-16
Removal of Mower Unit........................ Page 5-16

Long-Term Storage...............................Page 5-17

Before Long-Term Storage...................Page 5-17

Maintenance

LM315GC

Maintenance

Page 5-1

Summary of Contents for LM315GG

Page 1: ...er Triple Greens Mower Diesel Model Owner s operating manual Required reading Read this manual and the owner s manual for the engine before using the machine Serial No 30001 Original Instructions Ver...

Page 2: ...ead this manual to thoroughly understand the contents for safe and correct operation We hope you will use the machine safely and take advantage of its best performance Keeping the Owner s Operating Ma...

Page 3: ...subject to change for improvement without prior notice When replacing parts be sure to use genuine Baroness parts or parts designated by Kyoeisha Note that the Baroness product warranty may not apply...

Page 4: ...than its intended purpose and do not modify the machine Operating this machine for other purposes and modifying it may be very dangerous and may cause damage to the machine In addition this machine i...

Page 5: ...tening torques Page 4 12 Adjustment Before Operating Page 4 16 Procedure to Start Stop Engine Page 4 21 Operation of Each Section Page 4 23 Instruments Page 4 30 Travel of Machine Page 4 32 Cutting Wo...

Page 6: ...LM315GC Contents...

Page 7: ...Safety Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and storage Page 1 4 Safety LM315GC Safety Page 1 1...

Page 8: ...pe of machine is unsuitable for its task 1 2 3 1 2 Lack of awareness of the effect of ground conditions especially slopes Incorrect hitching and load distribution Never allow untrained personnel to se...

Page 9: ...l interlocks are attached adjusted and functioning properly 5 5 6 7 1 2 3 4 1 2 3 4 5 6 5 Do not change the engine governor settings or overspeed the engine Operating the engine at excessive speed may...

Page 10: ...ff valve while storing or transporting Do not store fuel near flames 18 19 20 21 22 1 2 3 4 5 6 7 8 Never allow untrained personnel to service machine Allow the engine muffler to cool before checking...

Page 11: ...ools Keep all parts in good working condition and all hardware tightened Replace all worn or damaged decals Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition C...

Page 12: ...LM315GC Safety Page 1 6 Safe Operating Practices...

Page 13: ...Disposal Waste Disposal Page 2 2 About the Waste disposal Page 2 2 Disposal LM315GC Disposal Page 2 1...

Page 14: ...posal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations e g waste oil antifreeze batteries rubber products and wires etc LM315G...

Page 15: ...Number Plate Page 3 3 Specification Decal Page 3 4 Noise Emission Decal Page 3 4 Year of Manufacture Decal Page 3 4 Safety Signs and Instruction Signs Page 3 4 About Safety Signs and Instruction Sign...

Page 16: ...h x operation width x 0 8 Maximum inclination for operation 15 degrees Tire size Front wheel Smooth 18 9 50 8 2P Front wheel Option Pillow Dia 18 8 50 8 4P Rear wheel Smooth 18 9 50 8 2P Tire pneumati...

Page 17: ...s of Each Section 1 2 3 12 15 B 6 C D 9 5 17 7 16 10 4 14 A 8 13 11 quwxcl 021 Names of Each Section_001 1 Operation panel 2 Steering wheel 3 Seat 4 Underseat cover 5 Mower pedal 6 Reel rotation switc...

Page 18: ...R OF MANUFACTURE wvzv36 001 Year of Manufacture Decal_001 Safety Signs and Instruction Signs About Safety Signs and Instruction Signs Warning Safety decals and instruction decals are attached to this...

Page 19: ...o mutilation Danger Danger May cut your hand or leg Stop the cutter rotation and engine Otherwise you may get injured 3 qigqnx 041 K4205001940 Decal for fire prohibition Danger Danger Keep away from f...

Page 20: ...8 SLOW qigqnx 059 K4205002040 Decal for operation Danger Danger Rollover Do not work on slopes of 15 degrees or more When you descend a slope fasten your seatbelt with ROPS equipped only lower the mo...

Page 21: ...o Start Stop Engine Page 4 21 Start Stop of Engine Page 4 21 Safety Mechanisms Page 4 23 Warning Mechanisms Page 4 23 Operation of Each Section Page 4 23 Precautions for Operating the Machine Page 4 2...

Page 22: ...to see whether or not the second edge face remains at the point of reel cutter cutting cylinder Make sure that the welding between the reel cutter cutting cylinder and the disc has not come off Radia...

Page 23: ...ly clean the front and back of the radiator with water or compressed air 1 2 3 4 Coolant Inspection of Coolant For details on handling the engine please refer to the separate Engine Handling Manual Wa...

Page 24: ...If no coolant is in the reserve tank follow the steps below to fill the tank with clean water Open the radiator cap and then supply clean water up to the opening 1 2 1 Open the reserve tank cap and t...

Page 25: ...d right Move forward and reverse repeatedly several times Raise the mower units and maintain that position on a level surface and then check to see if the oil level is at the middle of the oil gauge I...

Page 26: ...nent that removes dirt from the intake air to prevent wear of the cylinder liners and piston rings so that the engine will always operate smoothly A contaminated air cleaner element may cause malfunct...

Page 27: ...nstruction Manual Danger Danger Keep fire away while inspecting or charging the battery The battery may explode 5 1 1 2 3 2 Warning Do not allow the battery fluid level to become lower than the LOWER...

Page 28: ...that you replace it in the original position securely If the cover remains removed the operator may come in contact with the rotating objects or belt possibly resulting in injuries Important A slackin...

Page 29: ...perating environment ambient temperature Important Securely tighten the oil level gauge and oil filler cap Engine oil is supplied through the oil filler cap Remove the oil filler cap and then supply n...

Page 30: ...hrough the oil filler cap supply new engine oil until the oil reaches a level in between the upper and lower limit lines on the oil level gauge Engine oil quantity is approximately 2 8 dm3 2 8 L 1 2 3...

Page 31: ...fuel filter 2 to 3 turns If air bubble of the fuel from the plug has gone tighten the plug 1 2 A B 3 3 kou8ls 003 Air Bleeding of Fuel System_001 1 2 3 1 Fuel cock 2 Fuel filter 3 Air bleeding plug A...

Page 32: ...d out by the friction therefore sufficient tightening cannot be applied If screw is wet by water or oil do not tighten it with normal tightening torque If the screw is wet the torque coefficient will...

Page 33: ...93 02 752 34 104 134 1 060 49 1 366 40 920 50 1186 03 M14 106 134 1 080 88 1 366 40 938 21 1 186 03 140 188 1 427 58 1 917 04 1 239 14 1 663 99 M16 152 188 1 549 94 1 917 04 1 345 35 1 663 99 210 260...

Page 34: ...1835 46 2039 40 1593 18 1770 20 Wire mounting adjuster K0011100302 Bolt heat treated M10 30P1 25 45 57 1835 46 2039 40 1593 18 1770 20 Muffler mounting adjuster K0011100352 Bolt heat treated M10 35P1...

Page 35: ...oomer reel K0160000602 17 special nut P1M4 5 10 50 99 101 97 44 26 88 51 Gearbox LM315GA1817 Z0 Reverse shaft 52 67 530 24 683 20 460 25 593 02 LM315GA1816 Z0 Intermediate shaft 52 67 530 24 683 20 46...

Page 36: ...locked It would be extremely dangerous if it becomes loose while traveling Caution When operating the height adjustment lever be careful not to pinch your hands The steering wheel arm can be adjusted...

Page 37: ...nto the space between the reel cutter cutting cylinder and the bed knife bottom blade at an angle of 90 degrees Then rotate the reel cutter cutting cylinder counter clockwise when you face the mower u...

Page 38: ...gauge and securely lock with a fly nut Loosen the nut which fixes the roller bracket of the front roller 1 2 3 Apply the cutting height gauge to the front and rear rollers at each edge of left and ri...

Page 39: ...the desired height 5 1 3 4 2 2qrq2r 002 Adjustment of Groomer_001 1 Front groomer 2 Groomer screw 3 Cutting height gauge 4 Grooming height 5 Front roller 8 1 Loosen the nuts fixing the right and left...

Page 40: ...au 001 Adjusting Wind Rectifying Plate_001 1 Wind rectifying plate 2 Reel cover 3 Reel cutter Cutting cylinder A Reel cutter cutting cylinder rotates at low speed B Reel cutter cutting cylinder rotate...

Page 41: ...tv9pml 002 Adjustment of Cutter Adjustment Spring_001 1 Pipe with cutter adjusting screw A 26 0 mm 1 024 in 1 2 Procedure to Start Stop Engine Start Stop of Engine Procedure to Start Engine Warning B...

Page 42: ...3 Oil pressure lamp Caution Quickly returning the ignition key from the START position to the ON position may result in damage to the machine After the thermo start lamp turns off immediately set the...

Page 43: ...e is applied If water temperature inside the engine exceeds 105 degrees Celsius a buzzer will sound intermittent tone If the oil level in the hydraulic tank declines from the specified level by approx...

Page 44: ...ate 2 Stop 1 2 6n6oux 028 2 Decal engine rotation It illustrates Low High of the engine rotation speed 1 Low 2 High 1 2 6n6oux 029 3 K4203001520 Decal mower unit Up Down It illustrates Up Down of the...

Page 45: ...n selector It illustrates the rotation selector of the reel cutter cutting cylinder for High speed Low speed and back lapping 1 High 2 Low 3 Back lapping 1 2 3 6n6oux 035 9 K4203001550 Decal mower uni...

Page 46: ...unction 1 6yy3b4 004 Mower Pedal_001 1 Mower pedal The mower pedal is located at the left side of foot of the operator seat Depressing the pedal switches the mower unit position between Up and Down Wh...

Page 47: ...D 3WD selector switch 3WD is selected And if the traveling mode changes to 3WD the red LED lamp at the front of the 2WD 3WD selector switch turns on Important 3WD kit option can be attached as a set o...

Page 48: ...t of the gear case at the left of the mower unit If you set the lever to Normal it starts cutting rotation set to Reverse for lapping rotation and Neutral for free 1 C A B 32w9j9 004 Reel Reverse Leve...

Page 49: ...accordance with how much the pedal is depressed When you take your foot off the pedal the machine stops automatically 1 2 yo3h9x 006 Traveling Pedal_001 1 Forward pedal 2 Reverse pedal 3 Parking Brak...

Page 50: ...ever 90 degrees anticlockwise 1 Front ljffir 010 Underseat Cover_001 1 Lock lever 2 3 4 1 2 3 Pull up the forward tilt angle adjustment lever and lift up the underseat cover together with the seat 3 1...

Page 51: ...ve the load from the engine idle the machine for five minutes stop the engine and then inspect the machine and perform any necessary maintenance If the water temperature exceeds 105 degrees Celsius a...

Page 52: ...sary maintenance 1 1ldikn 002 Oil Pressure Lamp_001 1 Oil pressure lamp Fuel Gauge The fuel gauge is located on the fuel tank This instrument indicates the quantity of fuel inside the fuel tank 1 96lt...

Page 53: ...rt Engine Page 4 21 Raise all mower units While pressing the push button return the parking brake lever to its resting position 1 2 3 4 5 1 2 3 Shift the throttle lever to High and rev up the engine t...

Page 54: ...LM315GC Handling Instructions Page 4 34 Transporting...

Page 55: ...tter Cutting Cylinder Page 5 8 Adjusting CAM Page 5 10 Attaching Reel Cutter Cutting Cylinder Page 5 10 Maintenance Main Body Page 5 11 Removing Installing Tires Page 5 11 Adjustment of Belt Tension P...

Page 56: ...accessories Maintenance Schedule LM315GC Follow the maintenance schedule below Inspect adjust supply clean Replace first time Replace Maintenance item Before work After work Every 8 hrs Every 50 hrs E...

Page 57: ...Wire Cover Oil leakage Hydraulic oil 100 hrs first time Hydraulic oil filter 100 hrs first time Hydraulic motor oil 50 hrs first time Power unit oil Transmission oil Hydraulic hose moving part Hydraul...

Page 58: ...0009000 Fuel hose engine drain tank K3182005700 Flexible wire LM315GA0801Z0 Flexible wire outer LM315GA0802Z0 Flexible wire inner LM315G 0803Z0 Length of flexible wire LM315GA0804A0 Length of flexible...

Page 59: ...ht frame 2 Front left frame 3 Engine mount frame Front right frame rwyt62 053 Jack up Points_002 1 Front left frame rwyt62 054 Jack up Points_003 Engine mount frame rwyt62 055 Jack up Points_004 2 3 M...

Page 60: ...item 11 add grease before operation and every 8 hours 2 6 9 1 4 7 8 5 3 2 2 1 10 2 1 11 8bq62b 148 Greasing Points_001 Location No of greasing points 1 Mower unit 36 2 Mower arm fulcrum 6 3 Belt tensi...

Page 61: ...bq62b 168 Greasing Points_005 Belt tension lever 8bq62b 169 Greasing Points_006 2 1 2 3 Neutral position area 8bq62b 155 Greasing Points_007 Rear wheel pivot 8bq62b 156 Greasing Points_008 Mower pedal...

Page 62: ...Reel Cutter Cutting Cylinder Lapping is work similar to sharpening a cooking knife If the edges of the reel cutter cutting cylinder and the bed knife bottom blade become blunt and make cutting difficu...

Page 63: ...For checking the sharpness of the blade adjust the blade engagement after cutting grass Insert one or two strips of newspaper into the space between the reel cutter cutting cylinder and the bed knife...

Page 64: ...bed knife bottom blade for 0 1mm 0 039 inch turn the left cam bush clockwise for 30 degrees Once the adjustment completed tighten the locknut securely When the gap at the right frame side between the...

Page 65: ...ath the jack up point of the front right left frame area and then raise it until the tire lifts off the ground See Jack up Points Page 5 5 Remove the bolts Remove the tire from the wheel mounting base...

Page 66: ...nter Remove the brake shoe Assy Remove the brake drum 2 1 3 4 5 75uxaw 005 Rear Tires_003 5 6 1 2 3 4 5 6 1 Wire 2 Bolt A 3 Bolt B 4 Brake shoe Assy 5 Brake drum Remove the bolts 1 75uxaw 005 Rear Tir...

Page 67: ...Cutter Drive Belt Caution Be sure to stop the engine before adjusting the belts Tilt the underseat cover forward and open the cover Open the hood Press the middle of the belt with your finger to check...

Page 68: ...tightening the brake wire adjustment bolt 1 2 4 3 ulabms 003 Adjustment of Parking Brake_001 1 Parking brake lever 2 Lock nut 3 Adjustment bolt 4 Brake wire 4 5 Adjusting Work Speed Follow the steps b...

Page 69: ...up to the maximum rpm Adjust the neutral position Loosen the lock nut Rotate the camshaft slowly until the front wheel stops Find the position where the front wheel stops and lock the camshaft with th...

Page 70: ...r switch Up ON Down OFF 3 Center mower up down cylinder After pressing Raise Lower switch Down ON Up OFF Interlock Relay The relay box is located under the underseat cover This controls a safety devic...

Page 71: ...Mower Unit_002 1 Stopper right left Note For installing the mower unit reverse the removing procedure Long Term Storage Before Long Term Storage Remove dirt grass clippings debris oil stains etc comp...

Page 72: ...LM315GC Maintenance Page 5 18 Long Term Storage...

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Page 75: ...Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan Tel 0533 84 1390 Fax 0533 89 3623 LM315GC UMA GBZ 13F 00 S K...

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