Bandit BTC-150 Operating Instructions Manual Download Page 17

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Bandit

MODEL BTC-150

DECALS

DECAL LOCATIONS

Modifications and/or additions of decals to this list will happen.

Consult track carrier dealer or manufacturer for most current decal package.

LOCATION NUMBER DESCRIPTION

Some decals are for optional equipment. Decal locations may vary, these are general

locations. If any decals become damaged, replace immediately.

NOTICE

SPD-02

Moving Parts Keep Hands...

SPD-19

...Minimum 10 Feet Away From Tracks...

SPD-30

Do Not Sit, Stand, Lay, Climb or...

SPD-61

Do Not Insert Fingers....

SPD-74

Avoid...Injury When Tilting Cab...

SPD-75

...Debris Field...

SPD-76

Flying Objects Stand Clear...

SPD-77

...Cab Is Tilted...Cylinder Locks Must Be In Place...

ID-67

Bandit Industries Inc...USA

10.

INST-12

Grease Daily Arrow...

11.

INST-16

Grease Weekly Arrow

12.

INST-53

Hydraulic Oil...Hydrex XV...

13.

INST-73

Cutterhead Lock Hole

14.

INST-74

Cutterhead Lock Pin

15.

INST-110

Window Washing Instructions...

16.

INST-320

Left Joystick Controls...

17.

INST-322

Right Joystick Stump Grinder Controls...

18.

INST-323

Cutter Head Charge Filter

19.

INST-324

Curbside Track Charge Filter

20.

INST-325

Roadside Track Charge Filter

21.

INST-329

Windshield Washer Fluid

22.

INST-332

Cutter Head Pump

23.

INST-333

Roadside Track Pump

24.

INST-334

Curbside Track Pump

25.

INST-335

Auxiliary Pump

26.

INST-339

Control Box Top...

27.

INST-340

Control Box Bottom...

28.

INST-361

Valve Functions...

29.

INST-422

Valve Test Port & Pressure...

30.

INST-423

High Pressure Auxiliary/Tank Filter

31.

INST-424

Structure Design...

32.

INST-425

Power Box Fuse & Relay Panel...

33.

INST-426

Cab Fuse Panel...

34.

INST-428

Hydraulic Tank Drain

35.

INST-430

Right Joystick Mower Controls...

36.

N-02

Maintain Lubrication...

37.

SPN-06

Decal Maintenance...

38.

N-30

Must Wait ... Before Turning Off Battery...

39.

N-36

12 Volt Circuit

40.

N-40

Decrease Cutter Head Rpm...

41.

N-46

Accumulator Pre-Charge…

42.

N-60

Clean Quick Couplers...

43.

N-61

DEF Fill Area

44. N-69 Patents...

45.

N-77

Cab Mount Bolt...

46.

N-79

Do Not Start To Weld...Unless...

Summary of Contents for BTC-150

Page 1: ...hone No ___________________________ Delivery Date ________________________ Copyright 3 19 ATTENTION Depending on what replacement parts you are ordering we will need the following information MANUFACT...

Page 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Page 3: ...belt adjustments lubrication and other items 4 _____ The customer has received instruction and fully understands not to reach near cutter head with hands or feet or to be located near debris field wi...

Page 4: ...hine equipment as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your li...

Page 5: ...RIAL NUMBER LOCATIONS 6 SAFETY PROCEDURES 7 EQUIPMENT SPECIFICATIONS 12 DECALS 14 CONTROLS 19 MACHINE OPERATION 27 TRANSPORTATION PROCEDURES 30 MAINTENANCE 32 HYDRAULICS 51 ELECTRICAL 57 REPLACEMENT P...

Page 6: ...w a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machine...

Page 7: ......

Page 8: ...AND OR WORK ORDER NUMBER LOCATIONS The engine information is located on the engine block SERIAL NUMBER LOCATIONS NOTICE 1 Serial Number inside the cab below the speaker on the left side 2 Work Order...

Page 9: ...quipment that is in need of repair or adjustment Keep children bystanders and animals clear of working area There must be at least two qualified and trained operators at the work site They must be pos...

Page 10: ...erated in excessively cold conditions a larger cold cranking amp battery may be needed to ensure proper and prompt starting Never use jumper cables in a confined or unventilated area Battery acid fume...

Page 11: ...n While grinding mowing the chips and portions of the material fly from the cutter head and can cause severe injury DANGER DANGER DANGER Before attempting any type of maintenance or service work under...

Page 12: ...ve this machine unattended until all potential fire debris is removed no fire or smoldering exists and hot spots are cold The engine creates many hot spots including exhaust manifold exhaust turbo if...

Page 13: ...nd lay climb or ride anywhere on this machine while it is running operating or in transit You will be injured Use EXTREME CAUTION when traveling over non level surface This machine can tip over or tip...

Page 14: ...Bandit 12 Copyright 3 19 MODEL BTC 150 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS...

Page 15: ...Mower Attachment 225 5 7 m With Stump Grinder Attachment 240 6 1 m Width Outside Tracks 83 5 2 1 m Mower Width 87 5 2 2 m Height 62 1 6 m Cutting Width 72 1 8m Stump Grinder Cutter Head Depth 58 1 4...

Page 16: ...ions may vary these are general locations DECAL LOCATIONS In Engine Cabinet 5 29 33 39 46 51 71 In Cab 16 17 33 35 1 7 10 11 1 7 10 11 57 68 69 70 1 54 3 4 6 53 54 58 3 4 6 53 1 1 1 3 6 1 7 4 4 7 In E...

Page 17: ...k Pin 15 INST 110 Window Washing Instructions 16 INST 320 Left Joystick Controls 17 INST 322 Right Joystick Stump Grinder Controls 18 INST 323 Cutter Head Charge Filter 19 INST 324 Curbside Track Char...

Page 18: ...l locations may vary these are general locations DECAL LOCATIONS In Engine Cabinet 5 29 33 39 46 51 71 In Cab 16 17 33 35 1 7 10 11 1 7 10 11 57 68 69 70 1 54 3 4 6 53 54 58 3 4 6 53 1 1 1 3 6 1 7 4 4...

Page 19: ...l Only 52 SPW 04 Frozen Battery Will Explode 53 SPW 11 Do Not Leave Unit Parked On A Slope 54 SPW 28 Fire Hazard Sparks Can Occur 55 SPW 31 Explosion Hazard Ultra Low Sulfur Diesel 56 SPW 43 Do Not At...

Page 20: ...g to be applied to must be clean and dry and at least 40 F 5 C before applying decal 3 When the need arises to replace a machine component with a decal attached be sure and replace the decal 4 Replace...

Page 21: ...Bandit 19 Copyright 3 19 MODEL BTC 150 CONTROLS MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Page 22: ...RSE STEER RIGHT STEER LEFT FAN PURGE HORN THROTTLE DOWN THROTTLE UP CREEP FORWARD TRACK HIGH LOW TRACK SPEED P ERCENTAGE 10 100 HIGH LOW RIGHT JOYSTICK MOWER HEAD UP GATE DOWN MOWER HEAD DOWN SCREEN C...

Page 23: ...RSE STEER RIGHT STEER LEFT FAN PURGE HORN THROTTLE DOWN THROTTLE UP CREEP FORWARD TRACK HIGH LOW TRACK SPEED P ERCENTAGE 10 100 HIGH LOW RIGHT JOYSTICK CUTTER WHEEL UP TILT DOWN CUTTER WHEEL DOWN SWIN...

Page 24: ...NTROLS Back Up Camera Display Safety Switch Fuse Box Ignition Switch Power View Display Radio Windshield Wiper Switch Hydraulic Fluid Engine Heater Controls Dome Light On Off Switch Cutter Head On Off...

Page 25: ...ull the lever to allow the chair to slide back 3 Twist the adjustment knob and lean back or lean forward to move the seat in the desired position 4 Twist the adjustment knob to raise and lower the arm...

Page 26: ...Bandit 24 Copyright 3 19 MODEL BTC 150 CONTROLS LEFT SIDE OF ENGINE DEF Tank Cab Tilt Battery Disconnect Switch Main Battery Disconnect Switch 280 Fire Suppression...

Page 27: ...iliary Valve The handles not shown on the valve sections are for manual override during trouble shooting only NOTICE CONTROLS RIGHT SIDE OF ENGINE AUXILIARY VALVE Located on the left side behind the c...

Page 28: ...INCH The winch tether can be plugged into the rear of the machine near the winch The winch tether jack at the rear of the machine Located at the lower right hand corner of the engine radiator door The...

Page 29: ...OF THE GROUND DO NOT start to grind mow unless you are completely sure there are not any utility lines in the area above or below the ground level where you are grinding mowing Always contact the uti...

Page 30: ...at idle for 3 5 minutes to avoid damage DO NOT ENGAGE OR DISENGAGE CUTTER HEAD AT A HIGH ENGINE RPM Damage to the machine will occur Turn off engine Allow cutter wheel to come to a complete stop befor...

Page 31: ...be cut with the portion of the cutter wheel shown above NEVER UNDERCUT THE STUMP Undercutting the stump may cause severe kickback vibration and component damage NEVER CUT THE STUMP FROM THE TOP The c...

Page 32: ...by the systems in the towing vehicle 7 The tires must be checked for cuts or damaged rims air pressure is correct and the axle lug nuts have been checked for correct torque refer to trailer manual 8...

Page 33: ...sed any higher than necessary to just clear whatever is under it You need to keep the center of gravity as low as possible to avoid tipping the machine while it is moving 8 The front of the machine sh...

Page 34: ...Bandit 32 Copyright 3 19 MODEL BTC 150 RIGHT LEFT BACK FRONT MAINTENANCE MACHINE ORIENTATION REFERENCE...

Page 35: ...or components Check for loose nuts or bolts Torque tighten or replace any of the loose components See page 38 for specific bolt torques 4 Check all guards Check to make sure all guards are in place an...

Page 36: ...ns 19 Check radiator debris screen Refer to the engine manufacturer s manual Thoroughly clean radiator fins at least once a day or more in excessive conditions Make sure debris is not packed between f...

Page 37: ...ine i e doors cab tilt hinge winch rollers etc 3 Remove the beltshield on mower stump grinder attachment and clean out if equipped Remove the beltshield on mower or stump grinder attachment wipe off a...

Page 38: ...gine must be level to check fluids 18 Check DEF level on Tier 4 engines Fill to engine MFG s manual recommendations 19 Check radiator and debris screen Clean as necessary Clean cooling fan and shroud...

Page 39: ...Drain and clean the fuel tank 3 Replace the hydraulic suction screens annually or every 2000 hours 4 Change ATF transmission oil and flush the cab tilt pump reservoir OK REPAIRED BOLT TORQUE CHART THE...

Page 40: ...Section and Maintenance Section of this manual or component manufacturer s manual NOTICE CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Mower Head Bearings X 1shotofgreaseperhourofuse wipeoffexcess 2 St...

Page 41: ...only locations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this ma...

Page 42: ...it 2 minutes then disconnect the battery Make sure the cutter head is set on the ground or securely blocked up and also chained before doing any work around or under it DO NOT go near the rotating cut...

Page 43: ...hine with extremely worn or broken teeth DANGER DANGER DANGER Before attempting any type of maintenance disengage clutch or cutter head engagement wait for the cutter head to come to a complete stop p...

Page 44: ...empting any type of maintenance disengage clutch or cutter head engagement wait for the cutter head to come to a complete stop place the cutter head on the ground turn off engine remove the ignition k...

Page 45: ...en teeth DANGER DANGER DANGER Before attempting any type of maintenance disengage clutch or cutter head engagement wait for the cutter head to come to a complete stop place the cutter head on the grou...

Page 46: ...or 55 ft lbs 74 Nm for the stumper attachment the belt should be deflected 7 8 22 mm for both attachments 7 If the belt tension needs to be adjusted see the Cutter Head Belt instructions 8 Reinstall t...

Page 47: ...on Adjuster Cutter Head Motor Mount Bolt Cutter Head Motor Mount Bolt BELT TENSION CHECKING PROCEDURES MAINTENANCE Figure 2 Figure 3 Paddle Belt Tension Tool Part Number 988 2004 35 Figure 1 Mower Hea...

Page 48: ...ER HEAD BELTS POLY CHAIN BELTS 1 Check poly chain belt tension during the first 2 48 hours of run in operation or after installing a new poly chain belt 2 Over tensioning or under tensioning shortens...

Page 49: ...washer fluid tank is located within the right side engine compartment Remove the door to access Keep full Clean or replace foam A C filter Located on backside of the cab Filter is removed for inspect...

Page 50: ...DANGER Before attempting any type of maintenance disengage clutch or cutter head engagement wait for the cutter head to come to a complete stop place the cutter head on the ground turn off engine rem...

Page 51: ...ver towards the operator to lower the cab Make sure the engine battery disconnect switch is Off and the power disconnect switch to the cab tilt unit is in the On position and both of the cab lock bolt...

Page 52: ...vailable A small brush can be used to touch up the area 4 Also primer and most colors of paint are available in aerosol spray cans to simply spray over the effected area after it is cleaned dry and wa...

Page 53: ...in service based on the climate and operating conditions HYDRAULICS It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydra...

Page 54: ...Viscosity at start up 2000 cSt Hydraulic fluids vary in their resistance to oxidation at elevated temperatures their ability to protect against metal to metal contact under increasing temperature and...

Page 55: ...mething as simple as belts or clutch slipping check these first Do not close the hydraulic shut off valve for more than 3 to 4 seconds Hydraulic shut off valve handle must be completely turned on in l...

Page 56: ...rm up to operating temperature Running cold oil through the hydrostatic motor can raise the case drain pressures and damage the shaft seals NOTICE HYDRAULICS Some equipment and components such as a fl...

Page 57: ...All settings are subject to change NOTICE NOTICE HYDRAULICS HYDRAULICS Equipment Model BTC 150 Cutter Head Pressure PSI bar 5600 386 Head Pump Charge PSI bar 440 30 Track Pump PSI bar 5000 345 Track...

Page 58: ...Bandit 56 Copyright 3 19 MODEL BTC 150 HYDRAULICS CHARGE FILTERS Cutter Head Right Side Track Left Side Track...

Page 59: ...cated on the right hand side of the engine on the cab power box ENGINE START RELAY SEAT POWER SEAT AIR RIDE LIGHTS 1 RELAY LIGHTS 1 SPARE LIGHTS 2 RELAY LIGHTS 2 INPUTS ECU RELAY MODULE 310 MODULE 311...

Page 60: ...he dashboard inside the operator s cab BACK UP CAMERA DISPLAY POWER PORT E STOP RADIO WINDSHIELD WIPER SPARE KEYPAD AIR CONDITIONER SEAT SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE F11...

Page 61: ...on any part without notification All nuts bolts washers and many other components can be ordered by physical description When ordering any replacement parts you should have the serial number S N and...

Page 62: ...Bandit 60 Copyright 3 19 MODEL BTC 150 QUICK ATTACH COMPONENTS Parts may not be exactly as shown NOTICE...

Page 63: ...D x 2 ID x 1 1 2 6 900 1925 25 Split Bushing 1 3 4 OD x 1 1 2 ID x 5 8 7 954 3001 09 Cylinder Pivot Pin Keeper 8 900 3001 29 Tilt Cylinder Pivot Pin 9 900 3985 51 Lift Tilt Cylinder 10 900 3001 30 Lif...

Page 64: ...Copyright 3 19 MODEL BTC 150 19 20 17 15 16 18 31 29 30 30 14 13 21 22 27 26 23 28 22 24 2 1 29 1 2 11 6 6 10 7 4 4 5 5 9 8 7 1 2 1 2 12 3 25 STUMP GRINDER COMPONENTS Parts may not be exactly as show...

Page 65: ...r Wheel Motor 12 954 2000 50 Cutter Wheel Motor Adjustment Plate 13 900 1925 90 Poly Chain Sprocket Cutter Wheel Motor 14 900 1925 91 Poly Chain Sprocket Bushing Cutter Wheel Motor 15 996 3007 06 Belt...

Page 66: ...as shown NOTICE 7 7 7 7 6 5 3 4 1 2 MINI BUCK TEETH GREEN TEETH TOMAHAWK TEETH 10 15 11 10 13 11 16 14 11 10 10 11 12 12 12 12 12 12 10 11 10 11 12 12 10 11 10 11 13 17 14 18 8 9 21 21 21 25 26 26 24...

Page 67: ...900 9918 24 Green WearSharp Tooth 11 900 9918 50 Green WearSharp Tooth Nut 12 900 9907 13 Green Tooth Pocket Bolt 13 900 9907 11 Green Tooth Threaded Pocket Straight 14 900 9907 47 Green Tooth Counter...

Page 68: ...TC 150 48 49 50 51 Parts may not be exactly as shown NOTICE MOWER HEAD COMPONENTS 2 1 16 15 14 17 31 32 30 29 33 27 28 21 20 19 18 25 26 10 36 35 34 44 40 38 39 39 8 7 11 12 13 6 5 4 9 3 22 20 19 18 3...

Page 69: ...r Lock Bushing 21 401 1000 05 Mower Head Assembly 22 001 3007 12 Key for Mower Head Shaft 23 401 3001 34 Mower Head Shaft 24 a 401 2000 24 Left Bearing Mount Assembly b 401 3002 54 Bottom Wire Cutter...

Page 70: ...Bandit 68 Copyright 3 19 MODEL BTC 150 CAB COMPONENTS Parts may not be exactly as shown NOTICE 4 3 2 1 5 6 6 6 7 8 10 12 13 7 9 11 12 13 14 15 17 18 16 19 20...

Page 71: ...uard 6 900 2926 79 Work Light 7 900 9906 34 Cab Door Handle Striker 8 900 4916 47 Right Side Door Latch 9 900 4916 49 Left Side Door Latch 10 a 954 2000 10 Right Side Door Assembly Includes 13 b 900 4...

Page 72: ...19 MODEL BTC 150 Parts may not be exactly as shown NOTICE FRAME ACCESSORY COMPONENTS 20 7 1 2 3 5 4 6 7 10 9 8 13 14 4 7 22 23 24 25 25 22 23 24 30 31 32 32 29 33 35 27 28 27 26 25 21 19 16 17 18 12...

Page 73: ...r Plate 13 900 3962 58 10 000 Lb Winch 14 954 2000 03 Winch Cover 15 954 2000 35 Hydraulic Fuel Tank Mount 16 900 9908 48 6 Qt Windshield Wiper Fluid Reservoir 17 900 3987 47 6 Bank Valve 18 900 3935...

Page 74: ...22 60 Magnetic Drain Plug 3 a 900 3965 98 Charge Filter Head Only b 900 3934 89 Charge Filter Element Only 4 989 300911 Clean Out Door 5 900 3950 32 Clean Out Door O Ring 6 900 9905 35 Rubber Stop 7 9...

Page 75: ...2 05 Suction Strainer 1 6 900 3932 08 Ball Valve 1 7 987 2000 83 Clean Out Door 8 900 3950 34 Clean Out Door O Ring 9 900 3901 78 Hydraulic Sight Gauge 10 900 2923 94 Hydraulic Level Sending Unit 11 a...

Page 76: ...y not be exactly as shown NOTICE 6 6 6 6 10 10 10 16 16 16 16 16 MOWER GATE STUMPER SWING HEAD TILT HEAD LIFT COOLER FANS WINCH INPUT B B B B B B B A A A A A A A TWO SPEED 19 18 17 4 6 4 2 10 11 12 13...

Page 77: ...900 3956 40 Track Flushing Block 7 987 3015 23 Plate for Test Ports 8 900 6913 55 Flexxaire Unit 9 900 3985 51 Head Lift Cylinder 10 954 7000 01 Gate Swing Disconnect Block 11 900 3985 51 Head Tilt Cy...

Page 78: ...E COMPONENTS LOCATION PART NUMBER DESCRIPTION Parts may not be exactly as shown NOTICE 1 900 3985 66 Rear Track Pump 2 900 3985 65 Front Track Pump 3 900 3985 64 Cutter Head Pump 4 900 3977 72 Pump 5...

Page 79: ...Bandit 77 Copyright 3 19 MODEL BTC 150 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...

Page 80: ...Bandit 78 Copyright 3 19 MODEL BTC 150 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...

Page 81: ...Bandit 79 Copyright 3 19 MODEL BTC 150 BANDIT CONTROLS Bandit Track Carrier Bandit Controls...

Page 82: ...reverse for 20secs 10 and 11 Increase Decrease Eng RPM Throttle Command shown below Eng RPM gauge Can also Inc Dec Eng RPM on LH Joystick 14 Warning icon indicates a Pop up diagnostic message is hidd...

Page 83: ...press 1 Cutter Head is turned On Off at Keypad Speed adjusted Up Dn at keypad as well When Load Control 16 is turned ON at Keypad the small number behind the Cutter Speed 2 is an automatic limit that...

Page 84: ...ior at 135degF Hyd Cooler fan will turn on until oil temps recede below 125degF at 180degF a warning will alert the operator to excessive oil temps at 200degF a warning will alert the operator that th...

Page 85: ...and 8 Highlight Up or Down to the next value you would like to adjust 6 and 7 Adjust the value that is currently highlighted The Creep settings are the fwd track speeds used with the Creep Fwd Trigger...

Page 86: ...5811760545 29Dec2017 Page 5 Setup 1 Navigate back to Setup1 2 Enter the password and proceed to Setup2 5 and 8 Highlight Up or Down to the next value you would like to adjust 6 and 7 Adjust the value...

Page 87: ...Interval is optional on some machines It is the time between fan reversing cycles to purge debris from the fan shrouds The reverse cycle typically lasts between 20 30 seconds Track speed settings all...

Page 88: ...gate back 2 Navigate to Setup5 page and more setup options 5 and 8 Highlight Up or Down to the next value you would like to adjust 6 and 7 Adjust the value that is currently highlighted The travel spe...

Page 89: ...5 29Dec2017 Page 8 Setup 1 Navigate back to Setup1 2 Enter the password and proceed to Factory Settings in Setup5 5 and 8 Highlight Up or Down to the next value you would like to adjust 6 and 7 Adjust...

Page 90: ...es adjust the minimum speed of each track direction This is to adjust the sensitivity of the proportional control and adjust for track straight conditions at the very low end of speed control The max...

Page 91: ...achine and Engine parameters can be logged into a downloadable spreadsheet 1 Navigate back to Maint2 page 2 Connect a USB flash drive and Press Download to copy datalogger files 3 Press this button to...

Page 92: ...1 Data Various Machine and Engine parameters can be logged into a downloadable spreadsheet 1 Navigate back to the DATA page 2 NO means Cancel the operation that would erase the datalogger files 3 YES...

Page 93: ...rReduc 50 that is 50 of the 80 Swing Spd 40 is now the limit at full joystick deflection The system proportionally applies a reduction between LdCntrlGrndrReduc 50 and full 100 as the engine RPM varie...

Page 94: ...racks the Track Speed will automatically slow down if the engine lugs too much under load In the example screen shot above if the engine RPM was at or above LdCntrlMwrRPMhi 2150rpm the Load Control sy...

Page 95: ...on percent of joystick turn meaning how much to the right or left of straight is the joystick moved example at right The CntrRot Point is the point in the Joystick turn when the inside track will slow...

Page 96: ...educe overall speed a certain amount as a turn is made tighter and tighter This is designed to keep severe steering maneuvers from becoming uncontrolled The example below shows how the track speed wou...

Page 97: ...y be monitoring 2 To reset the Avg GPH go to Maint2 3 DM2 stands for Diagnostic Message 2 which pulls stored trouble codes from J1939 devices on CAN2 Navigate to this page to see if any devices have s...

Page 98: ...J1939 devices on CAN2 Up to 10 Diagnostic Trouble Codes can be retrieved and displayed Information at the header provides details about the origin and description of the trouble code 6 and 7 Highligh...

Page 99: ...ucts the regen on its own and the exhaust gas temperature indicator will come on to show it is in process Auto Regen cycles are Inhibited disabled by the operator Diesel Exhaust Fluid DEF tank level I...

Page 100: ...s a Green LED momentarily showing Red If the machine exhibits erratic behavior or abruptly jumps in and out of controllability check that communication between all devices is Green good The red percen...

Page 101: ...is currently ON SeatSw and E Stop inputs are energized Green during normal operation and will be de energized Blank when they are interrupted 2 The numeric value to the right of the input descriptions...

Page 102: ...utputs from the same group have red status check the supply fuse for that group as well as the individual wires to each coil 2 Outputs on Controller1 C1 can be diagnosed when energized for wire break...

Page 103: ...l maintenance information from C1 is bogus 3 The three numeric values listed in bubbles correspond to the dip switch settings in the module itself The first number 3 sets the CAN baud rate at 250k The...

Page 104: ...Bandit 102 Copyright 3 19 MODEL BTC 150 245811760545 29Dec2017 Page 23 Maintenance Additional Outputs 7 8...

Page 105: ...the Red Green status LEDs is an error count of the number of times each joystick has lost communication with the main controller 1 Press Joystick Swap to temporarily move all left side functions to t...

Page 106: ...Bandit 104 Copyright 3 19 MODEL BTC 150 245811760545 29Dec2017 Page 25 Joysticks The RH joystick functions can change based on whether the machine is in Mower or Stump Grinder Mode...

Page 107: ...BTC 150 245811760545 29Dec2017 Page 26 Keypad Winch can only be operated with Head OFF When Hydraulics Disabled is pressed the engine will idle down and all machine functions will be disabled EXCEPT...

Page 108: ...523021 31 Hyd Oil Temp Above 180F 82C 523022 31 Hyd Oil Temp Above 200F 93C Eng limit to 1600rpm until temp below 195degF 523023 31 Hyd Oil Temp Above 220F 104C Cutter OFF and Eng limit to 1200rpm un...

Page 109: ...not turn on until 5sec after Eng RPM above 500 AC ON puts fans at 40 speed AC Interrupt output is fired any time fans are not Fwd ControlGate HydDisable EngRunOut not SeatSwDelay not MowerMode disabl...

Page 110: ...oid StartSolOut If the Eng E Stop has been triggered dead crank starting is permitted but engine will not fire If Eng Speed is above 450rpm for 300ms start cranking is prevented ControlSwing Not Grind...

Page 111: ...45811760545 29Dec2017 Page 30 OutputsAllow IgnON CLAMP15 8500mV OutputsMayTurnOn 500ms after IgnOn Outputs OFF when IgnOFF VBBO and VBBR ON immediately VBBO OFF 500ms after IgnOFF VBBR and Supply OFF...

Page 112: ...1 Notes To load a new program into the display follow the instructions below Back of Display with programming USB connection pointed out 1 With power OFF insert USB Flash Drive 2 Hold Upper Right butt...

Page 113: ...arrow button to select that file for download 4 The right arrow will turn green press it again to confirm that is the file to download The Display will download the selected file this can take a minut...

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Bandit BTC-150, Operating Instructions Manual

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