Bandai Namco MAXIMUM TUNE 5DX PLUS Operation Manual Download

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8b-1-2 Service

- Must be performed by a technician -

periodically grease the seat rails.

pull up the seat adjustment knob and slide the seat all the way back.

remove the four torx bolts (M5 x 12), and remove the seat cover r.

Seat cover R

Torx bolt (M5 x 12)

Spray grease (lithium-based grease) on the sliding surfaces of the seat rails.

Spray grease

Seat rail

Lever

8b. Service

- Must be performed by a technician -

WMT5DX取扱説明書_EN.indb 92

16/03/22 19:54

Summary of Contents for MAXIMUM TUNE 5DX PLUS

Page 1: ...NGANMIDNIGHTMAXIMUMTUNE5DXPLUS EVENTMODESETTINGMANUAL inasafe placeforquickaccesswheneverneeded The actual product may differ slightly from the illustrations in this Operation Manual Part No 741 360 F...

Page 2: ...use of the machine s functions and operate it correctly How to ensure the safety of players and bystanders In addition to this Operation Manual the following manual is also supplied separately Manual...

Page 3: ...o avoid these risks may result in light injury or damage to other property Notes about functionality that are not linked to safety are indicated with the following symbol Information about product fun...

Page 4: ...damage the power cord z z Do not expose the power cord and power cord plug to water It may result in electric shock or electri cal leakage z z Do not touch the power cord plug with wet hands It may r...

Page 5: ...t with a new one To order warn ing labels contact your distributor For the warning labels attached to the Wangan Terminal see the Wangan Terminal Operation Manual supplied with the Wangan Terminal Cau...

Page 6: ...ting on a Vehicle 19 7 Operation 20 7 1 People Who Should Avoid Playing 20 7 2 Safety Precautions for Playing 20 7 3 Pre operation Inspection 21 7 3 1 Safety Inspection Before Power On 21 7 3 2 Functi...

Page 7: ...s 69 7 10 2 Removing Jammed Cards 71 7 10 3 Cleaning the IC Card Vendor 72 7 11 Daily Cleaning 75 8 Technician s Manual Must be performed by a technician 76 8A Installation and Assembly 76 8A 1 Disass...

Page 8: ...APASSPORT Card Reader Writer 119 11 Replacing the Environment Sensor 120 12 Removing and Installing the Monitor Mask 121 13 Replacing the squid ring PC Board 123 14 Replacing the LCD Monitor 124 8B 3...

Page 9: ...nician 155 1 Replacing the LED PC Board 155 2 Replacing the Seat Rails 157 9 Disposal 160 10 Parts List 161 10 1 Underbox Assembly 161 10 2 Monitor Assembly 163 10 3 Signboard Assembly 165 10 4 Steeri...

Page 10: ...4 Cashbox capacity Approx 300 000 yen 3 000 100 yen coins 5 Display unit 32 inch LCD monitor Number of pixels H 1 366 V 768 pixels 6 Dimensions 1 When installed Width W 880 Depth D 1 500 Height H 2 0...

Page 11: ...Monitor assembly Width W 880 Depth D 680 Height H 790 mm 680 880 790 Signboard assembly Width W 870 Depth D 280 Height H 530 mm 280 870 530 7 Weight 1 When installed 210 kg 2 When disassembled Underba...

Page 12: ...cluded when this machine is shipped z z Make sure that all the items below are contained in the product package z z If any items are missing contact your distributor Driver Cabinet 2 3 5 4 packed insi...

Page 13: ...ntents Test Mode Troubleshooting Supplied Item List No Name Specification Qty 1 Driver Cabinet Operation Manual Included with the Wangan Terminal 1 2 Service key 2 3 Cash box key 2 4 LAN cable 10 m 1...

Page 14: ...MT assembly Pedal assembly Game PC board Cord box assembly Underbox assembly Seat base assembly Seat assembly Monitor assembly Service door IC card vendor Power switch inside the service door BANAPASS...

Page 15: ...tall the machine outdoors or in the following loca tions A location exposed to direct sunlight A location exposed to rain or water leaks A damp location A dusty location A location close to heaters A...

Page 16: ...tain this play zone as it is also needed for service work z z A ceiling height of 2 m 10 cm or more is required Play zone Corridor Wall 50 cm or more 50cm or more 50cm or more 1m50cm or more 1 m or mo...

Page 17: ...disassembly is not required In this case go to 8A 2 Level Adjuster Adjustment on page 81 In addition the machine can be disassembled as follows in accordance with the delivery route conditions Underba...

Page 18: ...e starting work z z Move the machine carefully to avoid subjecting it to impact The LCD monitor is a precision electronic part z z Even when moving the machine only a short distance be sure to raise t...

Page 19: ...e to use the following number of people Overburden ing yourself may result in an accident or injury Underbase 110 kg 5 people or more Monitor assembly 90 kg 4 people or more Signboard assembly 15 kg 1...

Page 20: ...e may become unbalanced and fall over or result in an accident Fork position FORK Fork sticker z z Do not subject the machine to impact while lowering it z z Move the machine carefully to avoid damagi...

Page 21: ...foam or other shock absorbing material between the machine and the truck bed and any other equipment or items to protect the machine surfaces z z When transporting the machine in rainy weather use a v...

Page 22: ...on and keep the labels clean at all times Make sure that the labels are not hidden by other machines or objects Do not remove or alter the warning labels If a warning label becomes excessively dirty o...

Page 23: ...on page 81 4 Is the specified play zone provided See 5 1 2 Play Zone for the Installed Machine on page 14 5 Are the power cord and LAN cables laid out safely so they will not cause players or other cu...

Page 24: ...lowing items press the Service switch and actually play the game See 7 6 2 Adjustment Switches on page 32 7 Check the steering operation Does your vehicle change direction properly when you turn the s...

Page 25: ...addition by registering a card at the BANApASSpOrT card website various operations can be performed via the website such as temporarily halting account use when a card is lost BANApASSpOrT cards can b...

Page 26: ...e game ends In subsequent game play the player can have the machine scan the card to continue the game from the end of the previous game play When the BANApASSpOrTcard scanned by the BANApASSpOrTcard...

Page 27: ...egistered to BANAPASSPORT card Yes Insert coins No Register vehicle Vehicle registration complete Do not accept VS challengers OFF Register new vehicle Race using registered vehicle Do not use BANAPAS...

Page 28: ...rival characters in the selected story The story and rival character can be selected freely within the time limit To win a race the player must cross the finish line before the rival character If the...

Page 29: ...y crossing the finish line before the ghost If the ghost crosses the finish line first or the remaining time reaches 0 Time Up the player loses the race When you defeat a ghost a challenge is sent to...

Page 30: ...ays another game can be set in the Test mode The players in second or following places can also receive VS player stars according to the race results players can receive VS player awards according to...

Page 31: ...icle Cards possessed Discarded Vehicle Card usage rights Only play data currently active with the MAXIMUM TUNE 5 game can be transferred Also play data cannot be transferred from tuning cards includin...

Page 32: ...7 5 Opening and Closing the Service Door 1 Use the supplied service key to open the service door Supplied service key Service door 7 Operation 30 WMT5DX _EN indb 30 16 03 22 19 53...

Page 33: ...y and the game may not oper ate properly 7 6 1 Turning the Power Switch On If the installation work is not yet finished go to 8A Installation and Assembly and complete the installation work correctly...

Page 34: ...ts indication is displayed in red b Select switch In Test mode flip this switch up or down to select an item or setting numerical value c Test switch Set this switch to ON to enter Test mode Test mode...

Page 35: ...MAXIMUM TUNE 5DX PLUS PCB BOOT UP BOOT CHECK POWER ON UNIT MODE CHECK DRIVER UNIT DRIVER UNIT PCB ID DRIVER UNIT S N CHECK I O CHECK ENVIRONMENT SENSOR CHECK STEERING CHECK CHECKING IC CARD R W CHECK...

Page 36: ...atus Online The machine is correctly connected to NB LINE Offline The machine is not connected to NB LINE The game cannot be operated properly in this condition so see 8B 2 2 2 Network System Troubles...

Page 37: ...EV2 XX XX PLEASE DON T TOUCH A STEERING DO NOT TURN OFF POWER DURING UPDATE PREPARATION OR GAME MACHINE MAY BE DAMAGED PLEASE WAIT AUTO REBOOT AFTER PREPARATION COMPLETE PROGRESS PREPARING UPDATE 2 Af...

Page 38: ...ECK TERMINAL UNIT LINK TERMINAL UNIT S N GAME SERVER CONNECT CHECK W5X REV2 XX XX DO NOT TURN OFF POWER DURING SOFTWARE UPDATE OR GAME MACHINE MAY BE DAMAGED CANNOT ENTER TEST MODE NOW PLEASE WAIT UPD...

Page 39: ...at the points are low appears Refer to 7 8 13 RELOAD NB LINE POINTS on page 67 and reload the NB LINE POINTS Please charge NB LINE points to this unit The game will shutdown shortly Remaining NB LINE...

Page 40: ...onitors To exit the Driver Cabinet collective setting mode set the Test mode of the Wangan Terminal to Off The collective setting values are automatically loaded and reflected to the connected Driver...

Page 41: ...ee 7 8 3 EVENT MODE OPTIONS See the separate MAXIMUM TUNE 5DX PLUS EVENT MODE SETTING MANUAl CLOSE SETTING See 7 8 5 OTHER OPTIONS Initialization of collective setting items See 7 8 12 7 Operation 39...

Page 42: ...the Test menu for that item appears 5 After finishing all the adjustments set the Test switch to Off The display returns to the game screen MENU screen MENU DRIVER UNIT COIN OPTIONS GAME OPTIONS EVEN...

Page 43: ...D NB LINE POINTS screen See 7 8 13 l OTHERS Rankings and setting initialization See 7 8 12 m REMAINING TEST MODE CREDITS When Test mode is activated all remaining credits coins and service credits dis...

Page 44: ...COIN OpTIONS The following screen appears 2 Aftercheckingalltheitems fliptheSelectswitchupordowntoselectEXITandpresstheEnter button to return to the MENU screen COIN OPTIONS screen COIN OPTIONS DRIVE...

Page 45: ...t value 5 When finished making all the settings flip the Select switch up or down to select EXIT and press the Enter switch to return to the MENU screen GAME OPTIONS screen Default settings factory se...

Page 46: ...CARD ON e STEERING POWER 1 Enables or disables the steering wheel feedback reactive force feature ON Provides feedback reactive force to the steering wheel OFF Does not provide feedback reactive force...

Page 47: ...ds cannot be purchased When a player has been playing using a card before the close setting time they cannot continue playing by selecting Continue or by remaining as winner in a VS player game 1 In t...

Page 48: ...UCH PANEL TEST screen I O TEST DRIVER UNIT GO TO I F INITIALIZE SWITCH TEST LAMP TEST EXIT SELECT SWITCH SELECT ENTER SWITCH ENTER namco ltd NA JV Ver4 00 JPN Multipurpose CONNECTION OK Item Descripti...

Page 49: ...Normal ON red Pressed in d SELECT SWITCH UP DOWN Status of Select switch OFF Normal ON red Flipped up or down e ENTER SWITCH Status of Enter button OFF Normal ON red Pressed in f STEERING Status of s...

Page 50: ...CHANGE Status of View Change button OFF Normal ON red Pressed in k CHALLENGE ON OFF BUTTON Status of Challenge ON OFF button OFF Normal ON red Pressed in If OK is not displayed when the steering wheel...

Page 51: ...OFF Off ON red Lighted b CHALLENGE ON OFF Lighting status of Challenge ON OFF button light OFF Off ON red Lighted c SIGN SEAT BACK GROUND EFFECT Lighting status of signboard seat back and ground effec...

Page 52: ...ter switch again to return to the MONITOR TEST screen 5 After finishing all the adjustments flip the Select switch up or down to select EXIT and press the Enter button to return to the MENU screen MON...

Page 53: ...he song selected by REQUEST SONG NO Press the Service switch again to stop playback Change the REQUEST SONG NO setting to switch the test sound and song 6 After finishing all the adjustments flip the...

Page 54: ...sic game 4 Sample music Attract 0 d NOW PLAYING Displays the name of the music selected by REQUEST SONG NO 0 NO SOUND 1 MONITOR SIDE L MONITOR SIDE R MONITOR SIDE L R WOOFER The test sound is produced...

Page 55: ...ARE TEST IC CARD R W LIGHT TEST IC CARD R W SOUND TEST IC CARD VENDOR CHECK IC CARD EJECT READING TEST EXIT SELECT SWITCH SELECT ENTER SWITCH ENTER NOW TESTING IC CARD R W LIGHT TEST COMPLETE ENTER SW...

Page 56: ...he IC CARD IC CARD R W CARD VENDOR TEST screen select EXIT and press the Enter switch IC CARD DATA CHECK screen IC CARD DATA CHECK DRIVER UNIT CHECK OPERATIONS CHECK COMPLETE CARD TYPES BANAPASSPORT C...

Page 57: ...tact your distributor CARD STATE THIS CARD IS CURRENTLY BEING USED IN ANOTHER GAME The BANAPASSPORT ID of the card has been registered to the server BLANK CARD The BANAPASSPORT ID of the card is not y...

Page 58: ...uctions on the screen and scan the BANAPASSPORT card The check results appear 3 To return to the IC CARD IC CARD R W CARD VENDOR TEST screen select EXIT and press the Enter switch IC CARD R W HARDWARE...

Page 59: ...check operation is completed IC CARD R W HARDWARE TEST COMPLETED NORMALLY The IC card R W hardware test ended successfully E Error code Error title Displays the error contents in case of an error For...

Page 60: ...SWITCH SELECT ENTER SWITCH TEST START Item Description a TEST START Select this item to start the check b Message display area Displays work instructions and the data conditions Displayed message list...

Page 61: ...ORT card reading and return test 2 Follow the instructions on the screen 3 To return to the IC CARD IC CARD R W CARD VENDOR TEST screen select EXIT and press the Enter switch IC CARD READING AND EJECT...

Page 62: ...from the IC card vendor TEST COMPLETE PLEASE TAKE CARD The BANAPASSPORT card reading and return test was completed successfully Remove the card E Error code Error title PLEASE REMOVE MALFUNCTIONING C...

Page 63: ...p the Select switch up or down to select EXIT and press the Enter switch to return to the MENU screen NETWORK TEST screen NETWORK TEST DRIVER UNIT NETWORK STATUS LOCAL NETWORK CHECK EXIT SELECT SWITCH...

Page 64: ...n results UPDATE SERVER Connection status with update server GAME SERVER Connection status with game server IP ADDRESS IP address of this Driver Cabinet SUBNET MASK Subnet mask setting value GATEWAY I...

Page 65: ...TION CHECKING TERMINAL UNIT CHECK CHECK START EXIT SELECT SWITCH SELECT ENTER SWITCH ENTER TIME SUN PCB ID SOFT Ver X S N Item Description a CABLE CHECK Checks whether the LAN cable is connected to th...

Page 66: ...n 2 Flip the Select switch up or down to select the item The selected item blinks 3 Press the Enter switch to enter the selected item The screen for the selected item appears 4 After checking all the...

Page 67: ...ted in green and other settings are in yellow OTHERS DRIVER UNIT DEFAULT IN GREEN PCB ID TIME SUN SOFT Ver X SOFT Rev SVNR S N EXIT SELECT SWITCH SELECT ENTER SWITCH ENTER LANGUAGE ENG INITIALIZE SETT...

Page 68: ...IZE RETURN DRIVER UNIT BOOKKEEPING TO FACTORY SETTINGS INITIALIZE DRIVER UNIT OPTIONS RETURN UNSYNCED SETTINGS TO FACTORY SETTINGS EXIT SELECT SWITCH SELECT ENTER SWITCH ENTER Item Description a BOOKK...

Page 69: ...r button to return to the MENU screen RELOAD NB LINE POINTS screen 256 SELECT SWITCH SELECT ENTER SWITCH ENTER CHECK COMPLETE CONNECTED WANGAN TERMINAL S N a b c Item Description a NB LINE SERVER Disp...

Page 70: ...from the steering wheel and also release your feet from the accelerator and brake pedals Initialization will not be completed successfully if the steering wheel or the accelerator or brake pedals are...

Page 71: ...ration In these cases the IC card vendor may operate unexpectedly and become damaged 1 Use the supplied service key to open the service door See 7 5 Opening and Closing the Service Door on page 30 2 P...

Page 72: ...ause cards to jam 5 Place the weight back in the IC card vendor 6 Firmly push in the IC card vendor all the way and turn the knob lock 180 degrees in the clockwise direction to lock the IC card vendor...

Page 73: ...3 Open the reader unit of the IC card vendor and remove the jammed card and any foreign objects IC card vendor Card z z If dust or a foreign object other than a card is stuck remove it thoroughly and...

Page 74: ...sure that the machine is not in operation before opening and closing the IC card vendor 1 Use the supplied service key to open the service door See 7 5 Opening and Closing the Service Door on page 30...

Page 75: ...g wait for about one minute to let the alcohol content evaporate and then close the reader unit of the IC card vendor 7 Firmly push in the IC card vendor all the way and turn the knob lock 180 degrees...

Page 76: ...tool and cut 2 to 3 mm off the tip When the pen tip becomes short grasp the tip with your fingers and pull out while rotating it 2 to 3 mm Cut off the tip using a box cutter or other tool When the alc...

Page 77: ...When the machine becomes extremely dirty wipe away the dirt using a soft cloth moistened with a neutral cleanser then wipe lightly using a cloth dampened with a small amount of water and finally wipe...

Page 78: ...Power Cord and Ground on page 82 z z Install the machine securely by using the level adjusters Unstable machine installation may result in an accident or injury See 8A 2 Level Adjuster Adjustment on...

Page 79: ...ove the two flange socket bolts M8 x 20 5 Pull the signboard assembly forward and remove it from the guide rails Flange socket head bolt M8 x 20 Signboard assembly 6 To install perform the procedure i...

Page 80: ...sufficient work space 1 Remove the signboard assembly See 8A 1 1 Removing the Signboard Assembly on page 76 2 Remove the service door See 8B 3 2 1 Removing and Installing the Service Door on page 106...

Page 81: ...lace the disconnected connectors inside the underbox assembly Connector 6 Remove the six flange socket bolts M8 x 20 Flange socket bolt M8 x 20 8A Installation and Assembly 79 Installation and Assembl...

Page 82: ...ly and remove it from the underbox assembly Underbox assembly Monitor assembly 8 To reassemble perform the procedure in reverse 8A Installation and Assembly 80 Must be performed by a technician WMT5DX...

Page 83: ...sters are at a height of approx 5 mm from the floor Level adjuster Caster Approx 5 mm 8A Installation and Assembly 81 Installation and Assembly Must be performed by a technician 1 2 3 4 5 6 7 8A 8B 9...

Page 84: ...re may result in electric shock in the event of electrical leakage z z Lay out the power cord safely so that it will not cause players bystanders or passersby to trip over it 1 Pass the connector side...

Page 85: ...commission installation and other work to professionals z z When laying LAN cables on the floor it is recommended to use commercially avail able cable molding to protect the cables z z Failure to obs...

Page 86: ...AN TErMINAl OpErATION MANUAl 1 Turn off the power switch See 7 6 1 Turning the power Switch On on page 31 2 remove the service door See 8B 3 2 1 removing and Installing the Service Door on page 106 3...

Page 87: ...tors firmly If a connector becomes loose communication will not operate properly z z Secure the LAN cable firmly with the locking clamp and snap in tie so that the LAN port of the game PC board will n...

Page 88: ...he Wangan Terminal or any other machine into the Driver Cabi net Doing so may cause the machine to malfunction z z Be sure to turn off the power switch before inserting the USB dongle z z Be sure to i...

Page 89: ...iver Cabinet into the USB1 slot 5 Attach the guard panel with the Phillips pan head screw with flat and split washers M4 x 8 6 Close the service door and lock it with the service key 8A Installation a...

Page 90: ...e server and the machine may not be performed correctly and the game may not oper ate properly 1 Use the supplied service key to open the service door See 7 5 Opening and Closing the Service Door on p...

Page 91: ...S EXIT SELECT SWITCH SELECT ENTER SWITCH IC CARD R W USE IC CARD VENDOR USE STEERING POWER WINS AND REMAINS PCB ID ERROR PCB ID CONFLICT CHANGE ID SETTING IN TEST MODE COLLECTIVE WANGAN TERMINAL SETTI...

Page 92: ...e power supply input socket in the machine s cord box and an outlet See 8A 3 Connecting the Power Cord and Ground on page 82 Clean any dust or other dirt from the connection parts Check for cracks or...

Page 93: ...the LAN Cables on page 83 5 Game PC Board Inspection Clean any dust accumulated near the game PC board air intake and exhaust vents Game PC board Air intake vent Exhaust vent Air intake vent Exhaust...

Page 94: ...t all the way back 2 Remove the four torx bolts M5 x 12 and remove the seat cover R Seat cover R Torx bolt M5 x 12 3 Spray grease lithium based grease on the sliding surfaces of the seat rails Spray g...

Page 95: ...rails Spray grease Spray grease Seat rail Seat rail 8 After spraying grease slide the seat back and forth two or three times to spread the grease over the entire sliding surfaces 9 Reinstall the seat...

Page 96: ...t all the connectors are connected se curely z z Repair of the game PC board steering PC board and other PC boards will be per formed by the distributor so never perform a conductivity check of the bo...

Page 97: ...ontents router power is off Turn on the contents router Page 75 Wangan Terminal Operation Manual Operation is not stable or the machine operates incorrectly The power supply voltage is not within the...

Page 98: ...the monitor bottom speaker The volume setting is low Set the appropriate volume Page 51 The connector or Faston terminal is disconnected Insert the connector and Faston terminals securely Page 113 A...

Page 99: ...the fuse Page 112 The analog interface is installed incorrectly Install the analog interface correctly Page 133 An analog interface malfunction Replace the interface malfunction Page 133 A STR3 PC boa...

Page 100: ...Symptom Cause Action Reference page The LEDs at the rear of the seat base do not light up A connector is disconnected Insert the connector securely Page 153 A LED PC board malfunction Replace the LED...

Page 101: ...on Manual 05 11 ERROR DEVICE 05 12 ERROR TIP TIMEOUT 05 13 ERROR TIP HOST NOT FOUND 05 14 ERROR DNS TIMEOUT 05 15 ERROR DNS HOST NOT FOUND 05 16 ERROR AUTH NG 05 17 ERROR AUTH TIMEOUT 05 20 ERROR DEVI...

Page 102: ...B over current error An overcurrent flowed to the STR3 PC board Replace the STR3 PC board Page 111 22 07 STR Volume connection error The steering assembly analog interface is not connected Check the a...

Page 103: ...rror repeats replace the IC card vendor Page 105 07 22 IC CARD R W Initialize error UNIT2 23 01 IC card Vendor disconnect error An abnormality in the IC card vendor 23 02 IC card Vendor Initialize err...

Page 104: ...NVIRONMENT SENSOR error A connector is disconnected Check the environment sensor connection Page 120 An environment sensor malfunction Replace the environment sensor Page 120 19 10 USB DONGLE error1 T...

Page 105: ...se the supplied service key to open the service door See 7 5 Opening and Closing the Service Door on page 30 3 Pull the two stoppers on the coin selector base toward you to unlock and remove and repla...

Page 106: ...s pan head screw with flat and split washers M3 x 20 Micro switch cover Phillips pan head screw M3 x 30 Split washer for M3 Nut M3 Faston terminal black Faston terminal green 4 Remove the Phillips pan...

Page 107: ...k and then slowly pull out the IC card vendor See 7 10 1 Adding BANAPASSPORT Cards in 2 on page 69 4 Remove any cards inside the IC card vendor See 7 10 1Adding BANAPASSPORT Cards on page 69 5 Remove...

Page 108: ...ple or damage to the electronic circuits be sure to turn off the power switch before starting work 1 Remove the two torx bolts M5 x 12 2 Use the supplied service key and remove the service door Suppli...

Page 109: ...ve the service door See 8B 3 2 1 Removing and Installing the Service Door on page 106 3 Disconnect the LAN cable See 8A 4 Connecting the LAN Cables on page 83 4 Remove the clamp and remove the power c...

Page 110: ...1 Do not mix up with other USB cables Yellow green Orange Black Do not mix up with the JV I O Do not mix up with the JV I O OUTPUT USB 2 USB 6 USB 1 LAN SERIAL 1 STR3 SERIAL 2 Reader Disp JV I O JAMMA...

Page 111: ...h flat and split washers M4 x 8 Cable stay Game PC board 9 Replace the game PC board and then install the rack base and game PC board by reversing the procedure z z When the game PC board is replaced...

Page 112: ...on page 31 2 Remove the service door See 8B 3 2 1 Removing and Installing the Service Door on page 106 3 Disconnect the five connectors from the NA JV S PC board located on the left side inside the m...

Page 113: ...31 2 Remove the service door See 8B 3 2 1 Removing and Installing the Service Door on page 106 3 Disconnect the six connectors 4 Open the levers at the tips of the four edge supports and replace the S...

Page 114: ...t fuse may result in fire The fuse must be installed to prevent fire and accidents To order a fuse contact your distributor 1 Turn off the power switch See 7 6 1 Turning the Power Switch On on page 31...

Page 115: ...unction location D2 Amp PC board for woofer speaker Connector color Orange D2 Amp PC board for control panel speaker Connector color Green D2 Amp PC board for seat speaker Connector color Black 8B Ser...

Page 116: ...n page 31 2 Remove the service door See 8B 3 2 1 Removing and Installing the Service Door on page 106 3 Disconnect the four connectors 4 Open the levers at the tips of the four edge supports and repla...

Page 117: ...1 Removing and Installing the Service Door on page 106 3 Remove the D2 Amp PC board See 8B 3 2 See 6 Replacing the D2 Amp PC Boards on page 113 4 Disconnect the two connectors 5 Open the levers at th...

Page 118: ...o turn off the power switch before starting work 1 Turn off the power switch See 7 6 1 Turning the Power Switch On on page 31 2 Remove the four torx bolts M5 x 12 and remove the gate cover Gate cover...

Page 119: ...ange button green Challenge ON OFF button red Connector Control panel 5 To install perform the procedure in reverse 8B Service 117 1 2 3 4 5 6 7 8A 8B 9 10 11 12 Must be performed by a technician Test...

Page 120: ...and remove the View Change button Connector View Change button 4 Remove the LED from the View Change button and replace the malfunctioned part The LED have a polarity Align the marks on the LED and t...

Page 121: ...tch See 7 6 1 Turning the Power Switch On on page 31 2 Remove the control panel See 8B 3 2 8 Removing and Installing the Control Panel on page 116 3 Disconnect the connector 4 Remove the four Phillips...

Page 122: ...rge the static electricity from your body for example by touching the surface of grounded metal 1 Turn off the power switch See 7 6 1 Turning the Power Switch On on page 31 2 Remove the control panel...

Page 123: ...ximately 10 kg To prevent accidents when removing the monitor mask use 2 or more people and secure sufficient work space 1 Turn off the power switch See 7 6 1 Turning the Power Switch On on page 31 2...

Page 124: ...bottom of the monitor mask toward you and remove the monitor mask Monitor mask 4 To install perform the procedure in reverse 8B Service 122 Must be performed by a technician WMT5DX _EN indb 122 16 03...

Page 125: ...n the PC board may be damaged Before handling a PC board discharge the static electricity from your body for example by touching the surface of grounded metal 1 Remove the monitor mask See 8B 3 2 12 R...

Page 126: ...the power switch See 7 6 1 Turning the Power Switch On on page 31 2 Remove the service door See 8B 3 2 1 Removing and Installing the Service Door on page 106 3 Remove the game PC board See 8B 3 2 2 R...

Page 127: ...washers M6 x 16 LCD monitor Phillips hexagon socket head bolt with flat and split washers M6 x 16 8 There are two hooks on top of the LCD monitor Pull the bottom of the LCD monitor in the direction i...

Page 128: ...ce such as a table or the floor and place the LCD monitor face down on this sheet to prevent damaging the LCD monitor surface while performing the work Phillips hexagon socket head bolt with flat and...

Page 129: ...ed Before handling a PC board discharge the static electricity from your body for example by touching the surface of grounded metal 1 Turn off the power switch See 7 6 1 Turning the Power Switch On on...

Page 130: ...brackets Connector LED bar Countersunk washer nut M4 5 Remove the cap on the harness side of the LED bar slide off the two LED brackets and replace the LED bar Cap LED bracket LED bar 6 To install per...

Page 131: ...handles a PC board while charged with static electricity the parts on the PC board may be damaged Before handling a PC board discharge the static electricity from your body for example by touching th...

Page 132: ...screws with split washer M3 x 6 and remove the LED PC board Connector Phillips pan head screw with split washer M3 x 6 LED PC board 5 To install perform the procedure in reverse 8B Service 130 Must be...

Page 133: ...dropping the steering assembly may result in an injury 1 Turn off the power switch See 7 6 1 Turning the Power Switch On on page 31 2 Remove the control panel See 8B 3 2 8 Removing and Installing the...

Page 134: ...areful not to bump the analog inter face when removing the steering assembly 5 To install perform the procedure in reverse z z After replacement be sure to check the steering operation See 7 9 Adjustm...

Page 135: ...on page 131 3 Loosen the hexagon socket head set screw M5 x 5 and remove the analog interface together with the interface bracket Interface bracket Allen wrench Hexagon socket head set screw M5 x 5 4...

Page 136: ...socket head set screw Flat surface on interface shaft Hexagon socket head set screw 6 To install perform the procedure in reverse z z After replacement be sure to check the steering operation See 7 9...

Page 137: ...ersunk washer nut M12 and remove the steering wheel Countersunk washer nut M12 Steering wheel Center cap Countersunk cap bolt M4 x 15 3 To install perform the procedure in reverse When installing make...

Page 138: ...ge 31 2 Remove the environment sensor See 8B 3 2 11 Replacing the Environment Sensor on page 120 3 Remove the steering assembly See 8B 3 4 1 Removing and Installing the SteeringAssembly on page 131 4...

Page 139: ...3 mm between flats 7 Remove the four flanged bolts M8 x 20 on the sub frame and remove the main frame Sub frame Main frame Steering motor Flanged bolt M8 x 20 Flanged bolt M8 x 20 8B Service 137 1 2...

Page 140: ...per arm B Key Label Install with the label facing upward Steering motor Flanged bolt M8 x 20 To install perform the procedure in reverse Install the steering motor with the label facing upward z z Aft...

Page 141: ...6 x 16 and pull out the shift 6 speed MT assembly 4 Disconnect the four connectors on the back side and remove the shift 6 speed MT assembly Phillips hexagon socket head bolt with flat and split washe...

Page 142: ...and Installing the Shift 6 Speed MT Assembly on page 139 3 Disconnect the connector of the photosensor to be replaced 4 Remove the Phillips pan head screw M3 x 6 and replace the photosensor Phillips p...

Page 143: ...stalling the Shift 6 Speed MT Assembly on page 139 3 Disconnect the two connectors as shown in the figure 4 Open the cable clip and release the two snap in fasteners Connector Cord clip To install To...

Page 144: ...ps pan head screws M2 6 x 10 and replace the micro switch Micro switch Phillips pan head screw M2 6 x 10 8 To install perform the procedure in reverse z z After replacement be sure to check the switch...

Page 145: ...ft to fix the lever shaft With the wrench held in this condition rotate the shift knob in the counter clockwise direction to remove it If the shift knob is too slippery to turn wrap adhesive fabric ta...

Page 146: ...5 Disconnect the connector of the micro switches on both sides See step 6 of 8B 3 5 3 Replacing the Micro switch on page 141 6 Remove the two flange socket bolts M4 x 6 and two flange socket bolts M4...

Page 147: ...Lithium and molybdenum type greases cannot be used z z After assembly wipe away any silicon grease that may have protruded around the micro switch 8 Assemble the shift 6 speed MT assembly by reversing...

Page 148: ...Turn off the power switch See 7 6 1 Turning the Power Switch On on page 31 2 Remove the four button head bolts M6 x 12 and four flat washers M6 3 Rotate the back edge of the pedal assembly so it face...

Page 149: ...ng the Pedal Assembly on page 146 3 Disconnect the connector 4 Remove the Phillips pan head screw with split washer M4 x 8 and remove the ground terminal 5 Using an Allen wrench loosen the hexagon soc...

Page 150: ...everse z z When installing the analog interface align the flat surface of the interface shaft with the position of the hexagon socket head set screw Flat section on interface shaft Hexagon socket head...

Page 151: ...itch before starting work 1 Turn off the power switch See 7 6 1 Turning the Power Switch On on page 31 2 Remove the pedal assembly See 8B 3 6 1 Removing and Installing the Pedal Assembly on page 146 3...

Page 152: ...3 x 5 remove the fastener and replace the boot Phillips pan head screws with flat and split washers Fastener M3 x 5 6 To install perform the procedure in reverse z z When inserting the pedal during in...

Page 153: ...On on page 31 2 Remove the pedal assembly See 8B 3 6 1 Removing and Installing the Pedal Assembly on page 146 3 Remove the four flange socket head bolts M6 x 8 and replace the brake damper Brake damp...

Page 154: ...off the power switch See 7 6 1 Turning the Power Switch On on page 31 2 Remove the pedal assembly See 8B 3 6 1 Removing and Installing the Pedal Assembly on page 146 3 Remove the two flange socket hea...

Page 155: ...y If a person handles a PC board while charged with static electricity the parts on the PC board may be damaged Before handling a PC board discharge the static electricity from your body for example b...

Page 156: ...her M3 x 6 and remove the LED PC board Tail lamp base Phillips pan head screw with split washer M3 x 6 Connector LED PC board 5 To install perform the procedure in reverse 8B Service 154 Must be perfo...

Page 157: ...person handles a PC board while charged with static electricity the parts on the PC board may be damaged Before handling a PC board discharge the static electricity from your body for example by touch...

Page 158: ...x 8 LED bracket Connector 4 Remove the two pan head screws with split washer M3 x 6 5 Disconnect the connector and remove the LED PC board Phillips pan head screw with split washer M3 x 6 Connector LE...

Page 159: ...al assembly See 8B 3 6 1 Removing and Installing the Pedal Assembly on page 146 3 Remove the four button head bolts M6 x 12 and four flat washers M6 and remove the floor panel Button head bolt M6 x 12...

Page 160: ...seat assembly Flat washer M6 Button head bolt M6 x 12 Button head bolt M6 x 12 Seat assembly Connector 7 Remove the four countersunk washer nuts M8 and remove the seat floor Seat floor Countersunk wa...

Page 161: ...socket head bolt M8 x 20 Seat assembly z z Be careful not to pinch your fingers or other items when sliding the seat rails 9 To install perform the procedure in reverse 8B Service 159 1 2 3 4 5 6 7 8...

Page 162: ...Infringement of the copyright laws may subject persons to criminal penalties Do not use the recording media containing the software in a machine other than the specified game machine Doing so may resu...

Page 163: ...bleshooting 10 Parts List 10 1 Underbox Assembly 5 30 21 24 18 1 31 23 4 33 28 16 12 14 10 32 25 27 11 22 15 20 7 6 29 19 17 31 30 3 9 8 2 26 13 Z View from direction Z 37 36 Supplied items 39 O p e r...

Page 164: ...topper CD 2 710 843 22 Cash box K 1 461 040 23 Cam lock 1 N92 L10 101 142 24 Coin box lock 1 1 F750 DS8 101 175 25 Coin selector 1 AD 81P3B5 HK1 specification 100 356 26 Coin FT bracket 1 NAD FT M wit...

Page 165: ...2 Monitor Assembly 4 7 10 4 31 37 23 17 36 16 43 STR3 PC board 3 32 42 26 27 NA JV S PC board D2 Amp PC board DOT ONE PC board Game PC board System ES1 A2 2 29 30 1 22 39 34 5 40 11 8 9 12 6 15 35 25...

Page 166: ...ker 1 729 164 26 AC cover B 1 729 166 27 Cable stay 1 729 167 28 Caution sticker Hypersensitivity to Light H 1 461 504 29 Warning sticker Service B PH 1 461 677 30 Coin box lock 1 1 F750 DS8 101 175 3...

Page 167: ...ss cover 1 729 345 3 Pillar cover 2 729 346 4 Signboard side cover L 1 729 347 5 Signboard side cover R 1 729 348 6 LED cover L 1 729 349 7 LED cover R 1 729 350 8 LED reflector 6 729 351 9 Signboard...

Page 168: ...1 729 363 6 Stopper arm B 1 464 011 7 Stopper rubber 2 455 017 8 Steering wheel 1 729 165 9 Emblem sticker 1 729 362 10 Center cap 1 463 113 11 Key both sided 1 8X7X45 S45C 107 028 12 Steel plate hou...

Page 169: ...umite treated 719 217 9 Lever shaft 1 710 918 10 Shift gate 1 710 919 11 Center boss 1 710 920 12 Slider 1 710 921 13 Shutter A 1 710 922 14 Shutter B 1 710 923 15 Cushion rubber 2 710 924 16 Slider s...

Page 170: ...5 2 Angle AL 1 729 176 3 Angle AR 1 729 177 4 Angle BL 1 729 178 5 Angle BR 1 729 179 6 Pedal A 1 729 180 7 Pedal B 1 729 181 8 Pedal shaft 2 729 182 9 Interface bracket 2 729 183 10 Boot 2 729 190 11...

Page 171: ...ate 1 729 195 2 Service sticker 1 729 196 3 Push button red 1 SDP 103 C22RB 000 336 4 Push button green 1 SDP 103 C22GB 000 619 5 Slide switch 1 SDS 103A 03 13BJ 000 681 6 Toggle switch 1 SDSA 331G CR...

Page 172: ...cover 1 729 208 6 Seat base sticker 1 729 209 7 Point cover L 1 729 161 8 Point cover R 1 729 162 9 Regulator base 1 729 235 10 Caster swivel type 2 STC 75NM 102 199 11 Adjusting bolt 2 KYW16 75 6B 10...

Page 173: ...9 218 5 Seat pipe L 1 729 219 6 Seat pipe R 1 729 220 7 Seat LED bracket 1 729 221 8 Seat back cover 1 735 195 9 Seat side sticker L 1 729 223 10 Seat side sticker R 1 729 224 11 Seat speaker cover 2...

Page 174: ...ow Green yellow Green yellow Green yellow Green yellow Green yellow Green yellow Green yellow Green yellow Green yellow Green yellow White black White black Green yellow Green yellow Green yellow Gree...

Page 175: ...White Green yellow Green yellow Green yellow Green yellow Gray Yellow Purple Brown Yellow green Green yellow Green Black Orange Blue Light blue Pink Black Orange Black Orange Black Yellow Black Yello...

Page 176: ...Red Purple Gray Black Black Black Purple Gray Black Black Black Black Black Green Green Black Black Red Red Red Light blue Light blue Blue Blue Brown Yellow White purple Green yellow Green yellow Whi...

Page 177: ...ses rYObI fonts DynaFont is a registered trademark of DynaComware Taiwan Inc Dodge and SrT and related logos vehicle model names and trade dress are trademarks of FCA US llC and used under license by...

Page 178: ...ry forms with or without modification are permitted provided that the following conditions are met Redistributions of source code must retain the above copyright notice this list of conditions and the...

Page 179: ...on are permitted provided that the following conditions are met Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer Redistributio...

Page 180: ...cense this software is based in part on the work of the Independent JPEG Group OpenSSL LICENSE ISSUES The OpenSSL toolkit stays under a dual license i e both the conditions of the OpenSSL License and...

Page 181: ...n the OpenSSL Toolkit http www openssl org 4 The names OpenSSL Toolkit and OpenSSL Project must not be used to endorse or promote products derived from this software without prior written permission F...

Page 182: ...AND ON ANY THEORY OF LIABILITY WHETHER IN CONTRACT STRICT LIABILITY OR TORT INCLUDING NEGLIGENCE OR OTHERWISE ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF...

Page 183: ...or in documentation online or textual provided with the package Redistribution and use in source and binary forms with or without modification are permitted provided that the following conditions are...

Page 184: ...RISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE The licence and distribution terms for any publically available version or derivative of this code c...

Page 185: ...NDIRECT INCIDENTAL SPECIAL EXEMPLARY ORCONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER CAUSE...

Page 186: ...WMT5DX _EN indb 184 16 03 22 19 55...

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