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Azbil MagneW FLEX+, User Manual

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Azbil MagneW FLEX+ User Manual Download Page 27

MagneW 

FLEX+/PLUS+

 Electromagnetic Flowmeter Detector 

2-1

Chapter 2 :  Installation

This section describes unpacking, installation and wiring of the MagneW 

FLEX+/

PLUS+

.

Depending on the grounding ring or piping material, the required parts or the method 

of device installation vary.

2.1 : Unpacking

This device is a precision instrument and should be handled with care to prevent 

damage or breakage.

 WARNING

This detector is heavy. Dropping it could cause personal injury or damage to the 

device.

After unpacking the unit, verify that the following items are present:

•  MagneW 

FLEX+/PLUS+

 Detector

•  Standard accessories
•  Precautions for installation sheet

2.1.1: 

Verifying specifications

The specifications for this device are written on its attached identification plate. 

Compare these specifications with those listed in Appendix A, device standard 

specifications and model numbers, and verify that all specifications on the plate are 

correct, paying special attention to the following:

•  Detector size
•  Electrode material
•  Lining material
•  Flange rating
•  Grounding ring material

If you have questions regarding the specifications of your device, contact your nearest 

Azbil Corporation office or the azbil Group representative. When making an inquiry, 

be sure to provide the model number and product number of this device.

Summary of Contents for MagneW FLEX+

Page 1: ...CM2 MGG200 2001 MagneW FLEX PLUS Electromagnetic Flowmeter Detector Model MGG11 18 MGG12 19 MGF11 MGS11U 28U User s Manual...

Page 2: ...no express warranty except as may be stated in its written agreement with and for its customer In no event shall Azbil Corporation be liable to anyone for any indirect special or consequential damages...

Page 3: ...nnel follow generally accepted safety procedures in addition to the safety precautions specified in this manual The following symbols are used in this manual to alert you to possible hazards WARNING D...

Page 4: ...at an upstream point the device should be installed at a point so that the two fluids can be evenly mixed by the time they reach the measuring point The distribution of additive matter if any must be...

Page 5: ...lectrodes or allow oil or fat to come into contact with them to avoid output fluctuations Align the direction mark on the detector in the direction of the liquid flow Misalignment can result in a nega...

Page 6: ...f the ring and that of the pipe on which the detector is to be installed Select the appropriate method of installation from the following table after confirming the specifications of the detector to b...

Page 7: ...4 8 Installation on a metal pipe using non SUS grounding ring material 2 16 2 4 9 Installation on a PVC pipe using SUS grounding ring material 2 19 2 4 10 Installation on a PVC pipe using non SUS gro...

Page 8: ...Table of Contents...

Page 9: ...Table of Contents...

Page 10: ...a specified torque 2 16 Figure 2 13 Installation on a metal pipe using non SUS grounding ring material with rubber gaskets 2 17 Figure 2 14 Incorrect installation 2 18 Figure 2 15 Installation on a P...

Page 11: ...ed cable 2 46 Figure 2 36 Grounding via the external grounding terminal 2 47 Figure 2 37 Connection using a dedicated cable 2 47 Figure 2 38 Dedicated cable structure 2 48 Figure 2 39 Trimming the out...

Page 12: ...List of Figure...

Page 13: ...iameters of rubber gaskets of thickness 3 to 4 mm 0 12 to 0 16 inches 2 11 Table 2 5 Wafer detector installation methods 2 12 Table 2 6 Fastening torque for flanged detectors 2 26 Table 2 7 Recommende...

Page 14: ...List of Table...

Page 15: ...ield a small electromotive force EMF is induced perpendicular to the field and flow refer to Figure 1 1 Faraday s law E k BDV when E Induced voltage EMF B Strength of the magnetic field D Conductor wi...

Page 16: ...the converter this product is available in two configurations integral and remote Integral Detector and converter are installed as an integrated unit on a pipe Remote Detector and converter are insta...

Page 17: ...romagnetic Flowmeter Detector 1 3 1 2 2 Remote type AC power supply Pulse output Contact input output Analog output Digital output Excitation output Flow signal input Converter Dedicated cable Detecto...

Page 18: ...on Hose Clamp detector The type of detector you choose depends on your specific installation requirements All types of detectors function such that when a conductive fluid passes through the detectors...

Page 19: ...an electromagnetic force signal proportional to the flow rate of the fluid passing through the detector The electrode material varies depending on the corrosion characteristics of the fluid to be meas...

Page 20: ...ect an electromagnetic force signal proportional to the flow rate of the fluid passing through the detector The electrode material varies depending on the corrosion characteristics of the fluid to be...

Page 21: ...ctrodes generate an electromotive force signal proportional to the flow rate of the fluid passing through the detector The electrode material varies depending on the corrosion characteristics of the f...

Page 22: ...the measured fluid flows in the direction indicated by this mark Electrodes The electrodes generate an electromotive force signal proportional to the flow rate of the fluid passing through the detecto...

Page 23: ...ION The detector must be grounded grounding resistance is 100 W to avoid output fluctuation zero point instability or output drift Grounding terminal Signal terminals Excitation terminals Conduit wiri...

Page 24: ...lowed Installation of this device FM CSA Nonincendive model THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C D CLASS II III DIVISION 2 GROUPS F G OR NON HAZARDOUS LOCATIONS ONLY C...

Page 25: ...ctor 1 11 If an MGG18 19 detector is used with an MGG14C converter as an FM approved nonincendive product both the detector and the converter should be FM approved nonincendive products If they are no...

Page 26: ...Introduction Azbil Corporation 1 12 MagneW FLEX PLUS Electromagnetic Flowmeter Detector...

Page 27: ...present MagneW FLEX PLUS Detector Standard accessories Precautions for installation sheet 2 1 1 Verifying specifications The specifications for this device are written on its attached identification p...

Page 28: ...indoors at room temperature and humidity in a place safe from vibration or shock Store the device in the same condition as it was shipped When storing this device after use 1 Rinse the inside of the d...

Page 29: ...ion The electrical conductivity of the fluid to be measured must match the stated specification specs vary according to the converter used and be more or less constant The fluid to be measured must be...

Page 30: ...n axial symmetrical flow Install a straight pipe section on the upstream side of the detector The following figure shows the length of the straight pipe section D nominal bore diameter of the detector...

Page 31: ...nal box using the method described below To change the position of the terminal box 1 Using an M5 wrench remove the four screws securing the terminal box to the detector 2 Holding the detector rotate...

Page 32: ...touch the electrodes or allow oil or fat to come into contact with them to avoid output fluctuations Align the direction mark on the detector in the direction of the liquid flow Misalignment can resul...

Page 33: ...mm inch Fastening torque N m ft lb 2 5 15 0 1 3 8 13 18 9 6 13 3 25 1 20 30 14 8 22 1 40 80 1 3 1 30 50 22 1 36 9 100 4 50 70 36 9 51 6 125 150 5 6 80 100 59 0 73 8 200 4 90 100 66 4 73 8 2 4 2 Select...

Page 34: ...acement of detector between flanges CAUTION Make certain the bore diameters of the pipe and the detector are exactly the same and install the detector so that the gasket does not protrude into the inn...

Page 35: ...ts create the exact alignment of the pipe and detector These nuts are positioned on through bolts and the detector is set on top of the nuts to properly position it against the flanges The position of...

Page 36: ...red could accumulate between the gasket and the flange resulting in inaccurate measurement Table 2 2 Recommended inner diameters of gaskets Nominal detector bore diameter mm 2 5 5 10 15 25 40 50 65 80...

Page 37: ...7 1 257 1 inch 1 34 0 04 1 34 0 04 1 34 0 04 1 34 0 04 1 97 0 04 2 95 0 04 3 58 0 04 4 37 0 04 4 76 0 04 5 75 0 04 6 97 0 04 8 15 0 04 10 12 0 04 Table 2 4 Inner and outer diameters of rubber gaskets...

Page 38: ...ecifications of the detector to be installed and the conditions of installation Improper installation can result in leakage or damage to the pipe flanges Table 2 5 Wafer detector installation methods...

Page 39: ...ore inserting the bolts Flange 2 Turn the detector so that the direction mark on the detector matches the direction of fluid flow Insert the detector and gaskets between the pipe flanges Position the...

Page 40: ...nuts 2 Turn the detector so that the direction mark on the detector matches the direction of fluid flow Insert the detector and gaskets between the pipe flanges Gaskets Direction of fluid flow 3 Inser...

Page 41: ...Although rubber gaskets can be used it is not possible to reduce the fastening torque See page 2 17 for installation using rubber gaskets CAUTION The use of rubber gaskets is not recommended and can...

Page 42: ...e fastening torque See page 2 17 for installation using rubber gaskets CAUTION The use of anything other than the PTFE gaskets provided can result in leakage The use of rubber gaskets is not recommend...

Page 43: ...nding ring 2 Reinsert the grounding ring on top of the rubber gasket 3 Remove the PTFE gasket and insert a rubber gasket 3 0 to 4 0 mm 0 12 to 0 16 inch to replace it 4 With the rubber gaskets in the...

Page 44: ...Installation Azbil Corporation 2 18 MagneW FLEX PLUS Electromagnetic Flowmeter Detector Gasket Lining PTFE gasket Grounding ring Figure 2 14 Incorrect installation...

Page 45: ...gaskets CAUTION The use of rubber gaskets and a lower fastening torque is not recommended and can cause insufficient surface pressure between the lining and the grounding ring resulting in leakage If...

Page 46: ...tened with the specified torque Install the protective plate between the outer side of the PVC flange and the detector as shown in the figure below The protective plate protects the PVC pipe The torqu...

Page 47: ...the detector and insert a rubber gasket 0 5 to 1 0 mm 0 02 to 0 04 inch thick between the lining and the grounding ring 2 Reinsert the grounding ring on top of the rubber gasket 3 With the rubber gask...

Page 48: ...CAUTION The use of rubber gaskets and a lower fastening torque is not recommended and can cause insufficient surface pressure between the lining and the grounding ring resulting in leakage If tighten...

Page 49: ...ith the specified torque Install the protective plate between the outer side of the PVC flange and the detector as shown in the figure below The protective plate protects the PVC pipe The torque level...

Page 50: ...between the lining and the grounding ring 2 Reinsert the grounding ring on top of the rubber gasket 3 Remove the PTFE gasket and insert a rubber gasket 3 0 to 4 0 mm 0 12 to 0 16 inch to replace it 4...

Page 51: ...ons Do not touch the electrodes or allow oil or fat to come into contact with them to avoid output fluctuations Align the direction mark on the detector in the direction of the liquid flow Misalignmen...

Page 52: ...K 6 9 6 9 18 31 4 4 6 6 4 4 6 6 13 3 22 9 61 92 61 92 184 316 JPI 150 JPI 300 ANSI 150 ANSI 300 6 9 6 9 4 4 6 6 4 4 6 6 61 92 61 92 DIN PN10 16 DIN PN25 40 6 9 9 14 4 4 6 6 6 6 10 3 61 92 92 143 25 mm...

Page 53: ...27 3 204 316 377 622 428 673 184 377 JPI 150 JPI 300 ANSI 150 ANSI 300 26 35 37 57 19 2 25 8 27 3 42 0 265 357 377 581 DIN PN10 16 DIN PN25 40 20 31 25 39 14 8 22 9 18 4 28 8 204 316 255 398 100 mm 4...

Page 54: ...63 81 99 73 89 37 6 46 5 59 7 73 0 53 8 65 6 520 642 826 1010 744 908 JPI 150 JPI 300 ANSI 150 ANSI 300 69 85 82 97 50 9 62 7 60 5 71 5 704 867 836 989 DIN PN10 16 DIN PN25 57 69 108 127 42 0 50 9 79...

Page 55: ...150 5 98 1 118 7 1162 1356 1764 2080 1356 1642 JPI 150 JPI 300 ANSI 150 155 189 114 3 139 4 1581 1927 DIN PN10 16 DIN PN25 106 129 214 251 78 2 95 1 157 8 185 1 1081 1315 2182 2559 600 mm 24 inches J...

Page 56: ...tween two flanges if the space is too narrow It can damage the detector Figure 2 23 Unacceptable Placement of Detector Between Flanges CAUTION Make certain the bore diameters of the pipe and the detec...

Page 57: ...not recommended CAUTION Using a gasket with too small a diameter can affect the flow velocity distribution resulting in inaccurate measurement Using a gasket with too large a diameter can cause leaka...

Page 58: ...installed Select the appropriate method of installation from the following table after confirming the specifications of the detector to be installed and the conditions of installation Improper install...

Page 59: ...bil Corporation recommends non rubber gaskets such as joint sheet or PTFE See Table 2 7 on page 2 31 for recommended inner bore diameters To install a flanged detector on a metal pipe using SUS ground...

Page 60: ...type of installation If you supply the gaskets Azbil Corporation recommends non rubber gaskets such as joint sheet or PTFE To install a flanged detector on a metal pipe using non SUS grounding ring ma...

Page 61: ...on page 2 32 PTFE gaskets are provided for this type of installation If you supply the gaskets Azbil Corporation recommends non rubber gaskets such as joint sheet or PTFE Although rubber gaskets can...

Page 62: ...Install the detector as shown in the following illustration The torque level for tightening the bolts is not related to the gasket material See Table 2 6 on page 2 26 for the appropriate torque See T...

Page 63: ...htened with the specified torque Install the protective plate between the outer side of the PVC flange and the detector as shown in the figure below The protective plate protects the PVC pipe The torq...

Page 64: ...to 1 0 mm 0 02 to 0 04 inch thick between the lining and the grounding ring 2 Reinsert the grounding ring on top of the rubber gasket 3 Remove the PTFE gasket and insert a rubber gasket 3 0 to 4 0 mm...

Page 65: ...r gaskets such as joint sheet or PTFE When using rubber gaskets gaskets of the same material with two different thicknesses 0 5 to 1 0 mm 0 02 to 0 04 inch and 3 0 to 4 0 mm 0 12 to 0 16 inch are requ...

Page 66: ...n the following illustration The torque level for tightening the bolts is not related to the gasket material See Table 2 6 on page 2 26 for the appropriate torque See Table 2 7 on page 2 31 for the in...

Page 67: ...th the specified torque Install the protective plate between the external side of the PVC flange and the detector as shown in the figure below The protective plate protects the PVC pipe The torque lev...

Page 68: ...PTFE gasket and insert a rubber gasket 3 0 to 4 0 mm 0 12 to 0 16 inch to replace it 4 With the rubber gaskets in the position shown in the following figure attach the detector to the pipe Both rubber...

Page 69: ...lowmeter on a stand Pipe connection For union assembly mount the union joint nuts supplied by the customer on the process pipe Connect the pipe by screwing it into the connection hole of the electroma...

Page 70: ...llation method Example of clamp assembly Welding Pipe Ferrule Clamp Gasket Figure 2 34 Example of installation Welding a ferrule to the pipe Weld the supplied ferrule onto the pipe In the welding proc...

Page 71: ...there is no misalignment of the gasket Misalignment can cause leakage or other hazards Gaskets and clamps are attached to sanitary model MGS18U Direction of installation Match the flow direction of t...

Page 72: ...wiring information including the dedicated cable see the manual for the converter that you are using Power Supply Pulse Output Contact Input Output Analog Output Digital Output Excitation Output Flow...

Page 73: ...s is recommended To avoid damaging the detector do not ground a welder to the detector Grounding resistance 100 or less As short as possible Figure 2 36 Grounding via the external grounding terminal 2...

Page 74: ...s to be removed up to the end of the inside shield Dressing the dedicated cable Converter side To dress the dedicated cable 1 Scribe cut a line in the outside sheath black as shown in the following fi...

Page 75: ...allowed to bend during soldering in some cases the conductive tube cannot be peeled off due to the heat of the solder 4 Cut the outside shield off at a point 5 mm 0 2 inch from the outside sheath lea...

Page 76: ...hould be measured from this point Make the length of the lead wires slightly longer than necessary see the operating manuals for the products and trim to the specified length in Step 10 5 mm 0 2 inch...

Page 77: ...5 mm 0 2 inch from its end Trim the other lead wires soldered to the shield sections to the specified lengths so that each conductive wire is exposed by 5 mm 0 2 inch 5 mm 0 2 inch C wire SA wire SB w...

Page 78: ...Cable continuity Terminals Resistance A A 0 W B B C C Testing the insulation Test the insulation between the following terminals using an insulation resistance tester Table 2 11 Cable continuity Termi...

Page 79: ...2 Wind the lead wire once around the outside shield 3 Solder the lead wire C wire to the middle of the 5 mm 0 2 inch length Make the length of the lead wire slightly longer than necessary and trim it...

Page 80: ...ack Outside sheath Inside sheath Figure 2 50 Trimming the outside shield 5 Peel off the inside sheath so that a 15 mm 0 59 inch section remains CAUTION Do not cut into the inside shield 15 mm 0 59 inc...

Page 81: ...oise is generated due to contact resistance CAUTION Do not cut into the conductive tube Inside sheath 18 mm 0 71 inch A wire B wire A wire B wire C wire C wire Figure 2 53 Attaching the lead wires SA...

Page 82: ...istance tester Table 2 13 Cable continuity Terminals Resistance A B 100 MW 500 V DC A C B C Black White A B C 65 mm 2 56 inch B A C 60 mm 2 36 inch 40 mm 1 57 inch 70 mm 2 76 inch 60 mm 2 56 inch Blac...

Page 83: ......

Page 84: ...o your use 3 Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use Although azbil is constantly making efforts to improve the quality and reliab...

Page 85: ...argin of your machine or equipment you are required to renew any Azbil Corporation s products every 5 to 10 years unless otherwise specified in specifications or instruction manuals System products fi...

Page 86: ......

Page 87: ...M2 MGG200 2001 Document Name MagneW FLEX PLUS Electromagnetic Flowmeter Detector Model MGG11 18 MGG12 19 MGF11MGS11U 28U User s Manual Date 1st edition Dec 1997 7th edition Feb 2019 Issued Edited by A...

Page 88: ......

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