Avery Dennison IndES Elastic Staple 11600-0 Operation And Service Manual Download

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FOR USE BY QUALIFIED PERSONNEL ONLY

Elevating Brand and Accelerating Performance

Throughout the Global Retail Supply Chain

IndES

™

Elastic Staple

System

Operations and Service Manual

#11600-0

#11605-0

IndES Module with Actuator Handle

IndES Module without Actuator Handle

Printed in China

Manual Part No. 3-09-0057-01

Rev. 4

Summary of Contents for IndES Elastic Staple 11600-0

Page 1: ...elerating Performance Throughout the Global Retail Supply Chain IndES Elastic Staple System Operations and Service Manual 11600 0 11605 0 IndES Module with Actuator Handle IndES Module without Actuato...

Page 2: ...a credit in such an amount as it deems reasonable however in no way shall AVERY DENNISON be responsible for claims beyond the replacement value of the defective product or in any way liable or respon...

Page 3: ...the Fastener 14 Loading the Fastener from the Reel to the Module Assembly 14 Staple Loading Diagram from the Reel to the Module Assembly 15 Loading the Fastener into the Module s Feed System 16 Un lo...

Page 4: ...bly 37 Machine Assembly 38 Right Module Assembly 39 Right Feed Assembly 43 Right Feed Pawl Bracket 44 Right Needle Guard 46 Left Module Assembly 47 Left Drive Linkage Assembly 49 Left Feed Assembly 51...

Page 5: ...and can cause serious injury Keep hands and clothing clear of needles while operating machine Disconnect the air supply before attempting to replace any component Do not remove or tamper with any of t...

Page 6: ...Staple System provide a quick return on investment The IndES Elastic Staple is a strong yet pliable fastener that conforms to a variety of product shapes and sizes Available in lengths from 15mm 1 2 t...

Page 7: ...pping materials for inspection by the freight carrier Remove the IndES Module Assembly from the packaging Visually inspect the IndES Module Assembly and the shipping materials If the contents are dama...

Page 8: ...The Linear Mounting Stand LMS The LMS is a bench mounted stand alone unit that provides an easy way to increase productivity and consistency in product packaging IndES Module Assembly mounted on the L...

Page 9: ...LMS A base or table is not included with the LMS 2 Align the IndES Module Assembly with the mounting slide of the LMS 3 Secure the Module Assembly using the four mounting screws provided with the LMS...

Page 10: ...1 IndES Mounting Kit for APU Part Number 11614 0 To properly mount the IndES Module Assembly to the APU100 see the APU100 Operator Instruction Manual supplied with the APU100 WARNING IndES module nee...

Page 11: ...IndES Module Assembly can also be easily mounted and operated in custom automation Right Side View Notes 1 All dimensions in inch metric 2 Tolerances 06 1 5mm 3 Input air must be regulated to 5F3 min...

Page 12: ...is provided with the IndES Module Assembly and is factory set to the required air pressure The pressure regulator will reduce the input air pressure to the recommended operating air pressure Verify th...

Page 13: ...edle guards expose the Needles so that the guards are touching the top of the Brush Block 3 Position the stop to the bottom of the Module Assembly 4 Tighten the stop adjustment screw WARNING Disconnec...

Page 14: ...12 2 Needle Guard Needle Brush Block 3 Adjust LMS Stop 4 Tighten Screw...

Page 15: ...apled 1 Find the Locking Plate and Locking Plate screw on the bottom back of the Module assembly 2 Loosen one or both Locking Plate screws just enough to move the Module s 3 Move one or both modules l...

Page 16: ...left side of the Module Assembly 4 Lower the Staple chain through the slot in the upper handle guide 5 Lower the Staple chain through the slot in the lower handle guide 6 Lower the Staple chain evenl...

Page 17: ...15 Staple Loading Diagram from the Reel to the Module Assembly 3 2 1 2 3 4 5 6 7...

Page 18: ...system 4 Push one side of the staple chain down until bottom rung engages the anti back 5 Push other side also down until the bottom rung is also engaged with the anti back Both sides of the staple c...

Page 19: ...17 2 3 4 5 6 7 Aligned...

Page 20: ...feed system Illustration shows right module A small diameter pin can be substituted in place of an ejector rod 2 Push the ejector rod all the way in until it hits the bottom of the slot 3 Drag the eje...

Page 21: ...Module s feed systems 2 Move the screws to the I for single shot mode or II for the double shot mode Both screws must be in the same mode for proper operation Failure to move both screws will cause th...

Page 22: ...installed Retract the IndES Module s needles from the product Release the actuation switch The machine will automatically load the next fastener for use Make sure not to operate the actuation switch...

Page 23: ...e components for wear or damage Clean slides and linkage and re lubricate Every 10 000 000 Cycles Replace Blade Drive Spring Replace Feed and Cut Shaft Spring Replace Feed Pawl Replace Feed Links and...

Page 24: ...ed 2 Turn OFF air supply and pull down to remove the remaining jammed fasteners If there are still staples jammed 3 Remove the needle s and clear the Needle s of any staples 4 Actuate the Module a few...

Page 25: ...or rod slide and then from feed system 3 Insert tip of new ejector rod into ejector rod opening in feed system 4 Insert angled end of ejector rod into ejector rod slide 5 Install feed guide and feed g...

Page 26: ...e pin extending from the bottom of the knife slide in the feed system 5 Holding knife in place reassemble knife block and knife block retaining screw 6 Ensure knife moves smoothly in and out before ti...

Page 27: ...th the needle slot aligned with the slot in the needle block 4 Push needle all the way up into the needle block 5 Install needle lock screw into needle block It may be necessary to twist the needle sl...

Page 28: ...t 5 Remove blade drive block screw and blade drive block 6 The blade drive spring can now be removed from the shaft 7 Install new blade drive spring over shaft 8 Reinstall blade drive block and blade...

Page 29: ...27 Feed Assembly screws on back of Module Front Linkage Cover Side Cover Feed Assembly 2 3...

Page 30: ...28 Feed and Cut Shaft Feed and Cut Shaft Spring Blade Drive Block Blade Drive Spring Hole in Feed and Cut Shaft Blade Drive Block Screw Feed and Cut Shaft Spring Spacer 4 5 6 7 8...

Page 31: ...ation shows Right Module See Changing the Knife chapter of this manual 2 Remove feed track mounting screw and feed track 3 Remove feed pawl assembly 4 Remove pin from feed pawl assembly 5 Remove feed...

Page 32: ...fter any machine maintenance requiring disassembly or changing of parts of the Modules Turn ON air supply 1 Turn adjustment screw to achieve proper cut position 2 Cycle machine with air power to verif...

Page 33: ...ration shows Right Module Remove needle block needle guard and needle as an assembly Remove feed track and feed pawl assembly Remove blade drive block spring and blade assembly Push up on ejector slid...

Page 34: ...ubrication Turn OFF air supply 1 Apply a light coating of lubricant to the areas indicated Illustration shows Right Module Grease Shaft Grease Shaft Grease Shaft Grease Shaft Grease Shaft Grease Shaft...

Page 35: ...ely applied Card stock too weak thin Change card stock Fastener pulling back through hole Hold trigger down until needles are withdrawn from card Debris in fastener track Clean fastener track Faulty m...

Page 36: ...Overview The IndES Parts List is divided into the following components Handle Assembly Module Mount Assembly Machine Assembly Right Module Left Module Handle Assembly Module Mount Assembly Right Modu...

Page 37: ...35 Handle Assembly...

Page 38: ...36 Handle Assembly...

Page 39: ...DESCRIPTION QTY 19 3 09 0032 01 IndES Mounting Base Plate 1 20 3 10 0020 01 Sub Assembly Mounting Plate Slide 2 21 3 10 0020 02 Sub Assembly Mounting Plate Slide LH 2 22 0 099 004 03 M4 Split Lockwas...

Page 40: ...26 See Manual Left Module Assembly 1 27 3 09 0061 01 IndES LMS Handle Upper Staple Guide 1 28 0 099 020 01 Air Connector 6mm Tubing x 1 8 NPT x 90 4 29 0 099 018 01 6mm Tubing x 125mm long 4 30 0 099...

Page 41: ...39 Right Module Assembly...

Page 42: ...02 07 M3 x 20mm SHCS SS 3 39 0 099 002 02 M3 x 8mm SHCS SS 1 40 0 099 007 01 M3 x 6mm Pan Hd Cross Recess Drive 3 44 3 09 0056 01 IndES Ejector Rod 1 45 3 09 0024 01 IndES Feed Guide Base RH 1 46 0 09...

Page 43: ...41 Right Drive Linkage Assembly...

Page 44: ...42 Right Drive Linkage Assembly...

Page 45: ...43 Right Feed Assembly...

Page 46: ...M2 Split Lockwasher 1 91 3 09 0003 01 IndES Needle Block 1 92 11618 0 Needle Elastic Staple Non Tapered 1 92 11619 0 Needle Elastic Staple Tapered 1 93 0 099 003 01 M3 x 4mm Locking Set Screw 1 94 3...

Page 47: ...t Feed Pawl Bracket ITEM PART NUMBER DESCRIPTION QTY 103 3 09 0005 01 IndES Feed Pawl Bracket 1 104 3 09 0006 01 IndES Feed Pawl 1 105 0 099 001 03 2mm x 6mm Dowel Pin 1 106 0 099 005 01 Spring Compre...

Page 48: ...107 3 10 0027 01 Sub Assembly Needle Guard Base RH 1 108 3 09 0065 01 Needle Guard Cap RH 1 109 3 10 0026 01 Sub Assembly Needle Guard Plunger RH 1 110 0 099 004 01 M2 Lockwasher 2 111 0 099 002 03 M2...

Page 49: ...47 Left Module Assembly...

Page 50: ...2 M3 Split Lockwasher 9 118 0 099 002 07 M3 x 20mm SHCS SS 3 119 0 099 002 02 M3 x 8mm SHCS SS 1 120 0 099 007 01 M3 x 6mm Pan Hd Cross Recess Drive 3 124 3 09 0056 01 IndES Ejector Rod 1 125 3 09 002...

Page 51: ...49 Left Drive Linkage Assembly...

Page 52: ...50 Left Drive Linkage Assembly...

Page 53: ...51 Left Feed Assembly...

Page 54: ...02 IndES Blade LH 1 169 11618 0 Needle Elastic Staple Non Tapered 1 169 11619 0 Needle Elastic Staple Tapered 1 170 3 09 0009 01 Roller Standoff 2 171 3 09 0008 01 Roller 2 172 0 099 004 02 M3 Split L...

Page 55: ...Feed Pawl Bracket ITEM PART NUMBER DESCRIPTION QTY 181 3 09 0005 01 IndES Feed Pawl Bracket 1 182 3 09 0006 02 IndES Feed Pawl LH 1 183 0 099 001 03 2mm x 6mm Dowel Pin 1 184 0 099 005 01 Spring Compr...

Page 56: ...185 3 10 0027 02 Sub Assembly Needle Guard Base LH 1 186 3 10 0026 02 Sub Assembly Needle Guard Plunger LH 1 187 3 09 0065 02 Needle Guard Cap LH 1 188 0 099 005 05 Spring Compression 1 189 0 099 004...

Page 57: ...Avery Dennison de Mexico Aristoteles 123 Parque Industrial Kalos Apodaca Nuevo Leon 66600 Mexico Phone 52 81 8864 4100 Fax 52 81 8864 4101 Email fastener mexico averydennison com EUROPE MIDDLE EAST AF...

Page 58: ...81 6 397 7453 Email info_fap ap averydennison com KOREA Avery Dennison Korea Ltd 872 Kwan Yang 2 Dong DongAn Ku AnYang Si Kyounggi Do Korea 431 062 Phone 82 31 425 6140 Fax 82 31 425 6145 Email info_f...

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