71
B. Engage the tabs (C) of the fuel level sensor into
the mounting slot (B) and press toward the bottom
of the fuel pump to latch in place; then connect
the two-wire connector (A).
INSTALLING
1. Mark the new fuel pump with a reference mark in the
same location as the removed pump; then place the
new gasket on the pump.
2. Remove the material covering the fuel pump open-
ing; then carefully guide the fuel pump into position
taking care not to damage the float or float lever.
KX190
3. Rotate the fuel pump until the match marks align;
then install the mounting screws and tighten securely
using a crisscross pattern.
NOTE: It is important to install the fuel pump with
the correct orientation to ensure adequate float lever
clearance.
4. Connect the wires and fuel hose; then connect the
negative battery cable and turn the ignition switch to
the ON position. Note that the fuel pump runs
momentarily and the fuel gauge indicates the proper
fuel level.
5. With the transmission in neutral and brake lever lock
engaged, start the engine and check for normal oper-
ation. Check for any fuel leaks.
6. Install the gas tank cover, side heat shields, and seat
making sure the seat locks securely.
Troubleshooting
Problem: Starting impaired
Condition
Remedy
1.
Gas
contaminated
1. Drain gas tank and fill with clean gas
Problem: Idling or low speed impaired
Condition
Remedy
1.
TPS
out of adjustment
1. Adjust TPS
Problem: Medium or high speed impaired
Condition
Remedy
1.
High RPM “cut out”
against RPM limiter
1. Decrease RPM speed
Manual
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