45
FI555A
7. Install the starter clutch gear onto the crankshaft;
then install the rotor/flywheel key in the crankshaft.
FI551A
8. Install the rotor/flywheel and secure with the flange
nut. Tighten to 107 ft-lb.
C. Magneto Cover
D. Water Pump
NOTE: Steps 1-8 in the preceding sub-section must
precede this procedure.
9. Install two alignment pins and place the magneto
cover gasket into position. Install the magneto cover.
Noting the different-lengthed 6 mm cap screws and
the location of the two internal cap screws, tighten
cap screws in a crisscross pattern to 8 ft-lb.
FI596A
10. Install the water pump drive gear and secure with the
nut. Tighten to 28 ft-lb.
FI547
11. Install two alignment pins and a gasket on the mag-
neto cover; then install the water pump housing
assembly. Tighten the cap screws to 8 ft-lb.
FI541A
FI539
12. Install the water pump cover with a new O-ring and
secure with the four cap screws. Tighten to 8 ft-lb.
FI538
Manual
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