99
GC060
5. Repeat steps 1-4 for the opposite side.
INSTALLING DIFFERENTIAL
1. Align the input flange with the front output flange;
then place the differential into position on the frame
and install the cap screws and nuts. Tighten to 38
ft-lb.
KC291A
2. Install the cap screws securing the flange couplers
together and tighten to 20 ft-lb.
AG925
3. Install the front axles (see Drive Axles in this sec-
tion).
AF610D
AF897D
4. Install the wheels and tighten to 40 ft-lb.
5. Pour 275 ml (9.3 fl oz) of SAE 80W-90 hypoid gear
lubricant into the differential and install the filler
plug. Tighten to 16 ft-lb.
6. Remove the ATV from the support stand.
Drive Axles
REMOVING REAR DRIVE AXLE
1. Secure the ATV on a support stand to elevate the
wheels.
2. Pump up the hand brake; then engage the brake lever
lock.
3. Remove the rear wheels.
4. Remove the cotter pins securing the hex nuts; then
remove the hex nuts. Release the brake lever lock.
5. Remove the cap screw and lock nut securing the
knuckle to the upper A-arm. Discard the lock nut.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
Manual
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