101
CF113A
Rear Gear Case
REMOVING
1. Remove both of the rear drive axles (see Drive Axles
in this section).
2. Remove the four cap screws securing the engine out-
put shaft to the rear gear case input flange.
KC169
3. Remove the two cap screws and lock nuts securing
the rear gear case to the frame; then remove the gear
case through the left side.
KC288A
INSTALLING
1. Slide the gear case into position through the left side
of the frame; then secure it to the frame with cap
screws and lock nuts. Tighten to 38 ft-lb.
2. Secure the engine output flange to the rear gear case
input flange with four cap screws and lock nuts.
Tighten to 20 ft-lb.
3. Install the rear drive axles (see Drive Axles in this
section).
Hub
REMOVING
1. Secure the ATV on a support stand to elevate the
wheel; then remove the wheel.
2. Remove the cotter pin from the nut.
NOTE: During assembly, new cotter pins should be
installed.
3. Remove the flange nut securing the hub.
4. Remove the brake caliper.
KC283
5. Remove the hub assembly.
6. Remove the four cap screws securing the brake disc.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively, cracked,
or damaged in any way, replacement is necessary.
1. Clean all hub components.
2. Inspect all threads for stripping or damage.
3. Inspect the brake disc for cracks or warping.
4. Inspect the hub for pits, cracks, loose studs, or spline
wear.
INSTALLING
1. Secure the brake disc to the hub with the four cap screws
coated with blue Loctite #243. Tighten to 15 ft-lb.
AT THIS POINT
For servicing the input shaft, pinion gear, needle bear-
ing, thrust button, and axle seal, see Front Differential in
this section.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
Manual
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