Aerotech Automation1 iXR3, Hardware Manual

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Table of Contents
Automation1 iXR3 and XR3 Drive Racks 1
Table of Contents 3
List of Figures 5
List of Tables 7
EU Declaration of Conformity 9
Agency Approvals 10
Safety Procedures and Warnings 11
Handling and Storage 13
Installation Overview 14
Chapter 1: iXR3/XR3 Overview 15
1.1. Electrical Specifications 21
1.1.1. System Power Requirements 24
1.2. Mechanical Specifications 25
1.2.1. Mounting and Cooling 25
1.2.2. Dimensions 26
1.3. Environmental Specifications 28
1.4. Drive and Software Compatibility 29
Chapter 2: Installation and Configuration 31
2.1. Electrical Installation 31
2.1.1. AC Power Connections 33
2.1.2. Minimizing Noise for EMC/CE Compliance 34
2.1.3. I/O and Signal Requirements 34
2.1.4. Internal Shunt Option [-SI#] 35
2.2. Motor Power Output Connector 36
2.2.1. Brushless Motor Connections 37
2.2.1.1. Brushless Motor Powered Motor and Feedback Phasing 38
2.2.1.2. Brushless Motor Unpowered Motor and Feedback Phasing 39
2.2.2. DC Brush Motor Connections 40
2.2.2.1. DC Brush Motor Phasing 40
2.2.3. Stepper Motor Connections 41
2.2.3.1. Stepper Motor Phasing 41
2.2.4. Three Phase Stepper Motor Connections 42
2.2.4.1. Stepper Motor Phasing 42
2.3. Feedback Connector 43
2.3.1. Primary Encoder Inputs 44
2.3.1.1. Square Wave Encoder (Primary) 45
2.3.1.2. Absolute Encoder (Primary) 46
2.3.1.3. Sine Wave Encoder (Primary) [-CT1/-CT2/-CT4 Option] 47
2.3.1.4. Encoder Phasing 49
2.3.2. Hall-Effect Inputs 50
2.3.3. Thermistor Input 51
2.3.4. Encoder Fault Input 52
2.3.5. End of Travel and Home Limit Inputs 53
2.3.5.1. End of Travel and Home Limit Phasing 55
2.3.6. Brake Output 56
2.4. Position Synchronized Output Connector (PSO) 57
2.4.1. PSO Isolated Outputs 58
2.4.2. PSO TTL Outputs 59
2.4.3. External PSO Synchronization 60
2.4.4. Data Acquisition Inputs 61
2.5. HSOUT Connector (High-Speed Outputs) 62
2.6. DOUT Connector (Digital Outputs) 64
2.7. DIN Connector (Digital Inputs) 68
2.8. Aux Encoder Connectors 71
2.8.1. Square Wave Encoder (Auxiliary) 72
2.8.2. Absolute Encoder (Auxiliary) 73
2.8.3. Sine Wave Encoder (Auxiliary) [-CT4 Option] 74
iXR3/XR3 Hardware Manual Table of Contents
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