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ABB ACQ80-04 Series, Firmware Manual

The ABB ACQ80-04 Series Hardware Manual is a comprehensive user guide for this cutting-edge product. Easily accessible for free download from our website, this manual provides detailed instructions, making installation and setup hassle-free. Enhance your user experience with this essential resource at manualshive.com.

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6   Table of contents

Process PID control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   39

Motor control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   41

Motor types   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   41
Motor identification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
Scalar motor control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   41
Vector control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   42
Speed control performance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   43
Switching frequency  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   43

Safety and protections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   44

Fixed/standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   44
Motor thermal protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   44
Programmable protection functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   48

Diagnostics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   49

Signal supervision   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  49
Diagnostics menu   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   49
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   49

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   51

Backup and restore   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   51
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   52
User lock   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   52
Sine filter support  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   53

5. Control macros

Contents of this chapter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   55
Overview   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   55
ABB standard macro   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   57
PID macro   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   60

6. Parameters

What this chapter contains  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  63
Terms and abbreviations   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  64
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   65
Parameter listing   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   67

01 Actual values

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   67

03 Input references

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   70

04 Warnings and faults

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   71

05 Diagnostics

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   71

06 Control and status words

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   74

07 System info

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77

10 Standard DI, RO

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   78

11 Standard DIO, FI, FO

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   82

12 Standard AI

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   84

13 Standard AO

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   88

21 Start/stop mode

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   93

23 Speed reference ramp

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   96

24 Speed reference conditioning

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   97

25 Speed control

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   97

28 Frequency reference chain

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   101

ACQ80 FW.book  Page 6  Thursday, February 14, 2019  11:33 AM

Summary of Contents for ACQ80-04 Series

Page 1: ... ABB DRIVES FOR WATER ACQ80 04 standard control program Firmware manual to do ES FI FR IT RU ACQ80 FW book Page 1 Thursday February 14 2019 11 33 AM ...

Page 2: ...CDPI 0x communication adapter module user s manual 3AXD50000009929 DPMP 01 mounting platform for ACS AP control panel 3AUA0000100140 DPMP 02 03 control panel mounting platform kit installation guide 3AUA0000136205 FPBA 01 PROFIBUS DP adapter module user s manual 3AFE68573271 FENA 01 11 21 Ethernet adapter module user s manual 3AUA0000093568 FECA 01 EtherCAT adapter module user s manual 3AFE6857336...

Page 3: ... control through the embedded fieldbus interface EFB 10 Fieldbus control through a fieldbus adapter 11 Parameterization with drive composer 12 Parameterization with automation builder drive manager Table of contents 2019 ABB All Rights Reserved 3AXD50000170654 Rev A EN EFFECTIVE 2019 02 01 Firmware manual ACQ80 04 drive primary control program ACQ80 FW book Page 3 Thursday February 14 2019 11 33 A...

Page 4: ...4 ACQ80 FW book Page 4 Thursday February 14 2019 11 33 AM ...

Page 5: ...Using the control panel 4 Program features What this chapter contains 29 Local control vs external control 29 Local control 30 External control 30 Operating modes of the drive 31 Speed control mode 31 Frequency control mode 31 Special control modes 31 Configuring via parameters 31 Control interfaces 32 Programmable analog inputs 32 Programmable analog outputs 32 Programmable digital inputs and out...

Page 6: ... sets 52 User lock 52 Sine filter support 53 5 Control macros Contents of this chapter 55 Overview 55 ABB standard macro 57 PID macro 60 6 Parameters What this chapter contains 63 Terms and abbreviations 64 Summary of parameter groups 65 Parameter listing 67 01 Actual values 67 03 Input references 70 04 Warnings and faults 71 05 Diagnostics 71 06 Control and status words 74 07 System info 77 10 St...

Page 7: ...otor data 174 Differences in the default values between 50 Hz and 60 Hz supply frequency settings 180 7 Additional parameter data What this chapter contains 181 Terms and abbreviations 181 Fieldbus addresses 182 Parameter groups 1 9 183 Parameter groups 10 99 185 8 Fault tracing What this chapter contains 197 Safety 197 Indications 197 Warnings and faults 197 Pure events 198 Editable messages 198 ...

Page 8: ...e and DCU Profile 239 Modbus holding register addresses 240 Modbus holding register addresses for the ABB Drives profile and DCU Profile 240 Modbus function codes 241 Exception codes 242 Coils 0xxxx reference set 243 Discrete inputs 1xxxx reference set 245 Error code registers holding registers 400090 400100 247 10 Fieldbus control through a fieldbus adapter What this chapter contains 249 System o...

Page 9: ...contents 9 12 Parameterization with automation builder drive manager Contents of this chapter 265 Automation builder drive manager 265 Further information ACQ80 FW book Page 9 Thursday February 14 2019 11 33 AM ...

Page 10: ...10 Table of contents ACQ80 FW book Page 10 Thursday February 14 2019 11 33 AM ...

Page 11: ...instructions Follow all safety instructions Read the complete safety instructions in the hardware manual of the drive before you install commission or use the drive Read the firmware function specific warnings and notes before changing parameter values These warnings and notes are included in the parameter descriptions presented in chapter Parameters on page 63 Target audience The reader is expect...

Page 12: ...defined applications which will save the user time when configuring the drive Parameters page 63 describes the parameters used to program the drive Additional parameter data page 181 contains further information on the parameters Fault tracing page 197 lists the warning and fault messages with possible causes and remedies Fieldbus control through the embedded fieldbus interface EFB page 221 descri...

Page 13: ...in several frames frame sizes which are denoted as RN where N is an integer Some information which only concern certain frames are marked with the symbol of the frame RN The frame is marked on the type designation label attached to the drive see section Type designation label in the hardware manual of the drive ACQ80 FW book Page 13 Thursday February 14 2019 11 33 AM ...

Page 14: ... 11 21 Optional Ethernet adapter module for EtherNet IP Modbus TCP and PROFINET IO protocols Frame size Refers to drive physical size for example R0 and R1 The type designation label attached to the drive shows the frame of the drive see chapter Operation principle and hardware description section Type designation label in the hardware manual of the drive IGBT Insulated gate bipolar transistor use...

Page 15: ...ft of data or information ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information Parameter User adjustable operation instruction to the drive or signal measured or calculated by the drive PID Loop controller Proportional integral derivative controller Drive speed co...

Page 16: ...16 Introduction to the manual ACQ80 FW book Page 16 Thursday February 14 2019 11 33 AM ...

Page 17: ... of this chapter The chapter describes how to perform the start up start stop change the direction of the motor rotation and adjust the speed of the motor through the I O interface perform an Identification run ID run for the drive ACQ80 FW book Page 17 Thursday February 14 2019 11 33 AM ...

Page 18: ...drive is in remote control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of an incorrect direction of rotation or a Normal ID run is required during the drive start up when the load torque is higher than 20 or the machinery is not able to withstand the nominal torque transient during the ID run General Informat...

Page 19: ... Main menu 4 Option Navigates to the Options menu 5 Reference value Allows to define the reference value of speed frequency or current and its unit using the Up Down arrow buttons 6 Actual value Shows the actual value of speed frequency or current and its unit 1 First start assistant guided settings Language unit and motor nominal values Have the motor name plate data in hand Power up the drive Na...

Page 20: ...nd right Use and to change the value Press OK to accept the new setting or press Back to go back to the previous view without making changes Set the desired motor control mode if Vector motor control is selected make sure that ID run is performed See ID run procedure Navigate to Options menu and set the direction M2AA 200 MLA 4 1475 1475 1470 1470 1475 1770 32 5 56 34 59 54 59 0 83 0 83 0 83 0 83 ...

Page 21: ... of the settings navigate to Main menu and select Backup You can restore and back up the data between drive and panel Select the option and press OK to accept or press Back to go back to the previous view without making changes The first start setup is complete and the drive is ready for use The home view Shows values of selected signals 2 Additional settings Macro start stop reference and limit s...

Page 22: ...e actual I O wiring See Control macros on page 55 Limit settings Navigate to Main menu Complete parameter list Parameter group 30 Limits and change the parameters to the required values For example maximum speed minimum frequency maximum frequency and maximum current After making the changes press OK to accept or press Back to go back to the previous view without making changes 3 I O menu After th...

Page 23: ...kup of the configured parameters You can restore and back up the data between drive and panel To backup the settings navigate to Main menu Select or as desired Press Ok to accept or press Back to go back to the previous view without making changes ACQ80 FW book Page 23 Thursday February 14 2019 11 33 AM ...

Page 24: ...erforms the Standstill ID run In most applications there is no need to perform a separate ID run Perform ID run manually during the following conditions vector control mode is used parameter 99 04 Motor control mode Vector 0 drive operates near zero speed references or operation at torque range above the motor nominal torque over a wide speed range is needed To perform the ID run manually see the ...

Page 25: ...cal control text Local shown at the top left Press key to switch between local and remote control modes ID run Navigate to Main menu Complete parameter list parameter 99 13 and select the required ID run type Press OK Panel LED starts blinking green to indicate an active warning AFF6 You can hide the warning view by pressing Back Press the start key to start the ID run Note In general it is recomm...

Page 26: ...26 Start up control with I O and ID run ACQ80 FW book Page 26 Thursday February 14 2019 11 33 AM ...

Page 27: ...pports both basic and assistant control panels For more information see ACX AP x assistant control panel s user s manual 3AUA0000085685 English and ACS BP S basic control panel s user s manual 3AXD50000032527 English ACQ80 FW book Page 27 Thursday February 14 2019 11 33 AM ...

Page 28: ...28 Using the control panel ACQ80 FW book Page 28 Thursday February 14 2019 11 33 AM ...

Page 29: ...s external control The ACQ80 drive has two main control locations external and local The control locations are selected with the Loc Rem key on the control panel or in the PC tool Local control allows you to control the drive through control panel or drive composer Remote control allows you to control the drive through either of the following devices PLC fieldbus adapter I O connections embedded f...

Page 30: ... signal sources when used in local control External control External remote control mode is the default selection In external control mode by default the speed references are provided by MPPT functionality To configure the speed references manually you need to disable the MPPT reference See parameter 79 40 MPPT reference For more information on MPPT see MPPT functionality on page 34 Control panel ...

Page 31: ...dard drive operations and can be set via the control panel as described in chapter Using the control panel the Drive composer PC tool see chapter Parameterization with drive composer the automation builder drive manager see Parameterization with automation builder drive manager or the fieldbus interface as described in chapters Fieldbus control through the embedded fieldbus interface EFB and Field...

Page 32: ...ent Each output can be filtered inverted and scaled Settings Parameter group 13 Standard AO page 88 Programmable digital inputs and outputs The control unit has six digital inputs Digital input DI5 can be used as high frequency input The panel shows the appropriate selection only Settings Parameter groups 10 Standard DI RO page 78 and 11 Standard DIO FI FO page 82 Programmable frequency input and ...

Page 33: ...voltage to start the drive can be defined in the parameter 79 42 PV cell min voltage The drive starts when the actual DC bus voltage is greater than the defined start DC voltage 79 41 and stops when the actual DC bus voltage is less than start DC voltage 79 41 2 Manual In1 Start Stop In Manual In1 Start Stop mode the drive starts and stops by the DI selected in parameter 79 11 Manual input source ...

Page 34: ...dbus mode the drive can be started and stopped with the embedded fieldbus You can define the fieldbus adapter parameters in the parameter group 58 Embedded fieldbus and the start stop command can be provided from the control bit of the fieldbus device which is connected to the drive The speed reference are provided by MPPT For more information on MPPT see section MPPT functionality on page 34 Sett...

Page 35: ...ated on the basis of parameter data such as pump inlet and outlet diameters pressure at pump inlet and outlet height difference of pressure sensors and pump characteristics There are two types of flow calculation 1 DI based flow calculation The DI based flow calculation is used when the pump has sensors that provides pulse count for each flow of one liter water The drive performs the flow calculat...

Page 36: ... applications to prevent solid particles obstructions on the pump impellers or in the piping This function consists of a programmable sequence of forward and reverse rotations of the pump and helps to remove any residue or rags on the impeller or piping Note Pump cleaning function works only in remote mode The main features of pump cleaning function are prevents blockages and decreases the need of...

Page 37: ...l operation Time 1 2 3 4 5 6 7 8 9 10 Normal operation 2 3 4 5 6 7 8 9 83 20 83 20 The time from zero speed to 83 20 Cleaning speed step is considered as Time to zero speed Sequence Parameter Sequence Parameter 1 83 26 Time to zero speed 6 83 25 Time to cleaning speed 2 83 25 Time to cleaning speed 7 83 27 Cleaning on time 3 83 27 Cleaning on time 8 83 26 Time to zero speed 4 83 26 Time to zero sp...

Page 38: ...til the parameter 83 28 Cleaning off time is elapsed A new cleaning sequence starts or normal operation starts 10 The pump starts following speed frequency reference of the active control location During acceleration to speed frequency the drive follows pump cleaning acceleration time 83 25 Time to cleaning speed The cleaning sequence starts based on the selected triggering conditions The cleaning...

Page 39: ...ry whenever the actual current of the motor is less than the dry run current limit set in parameter 82 46 Dry run current limit actual speed of the motor is greater than the minimum speed set in parameter 79 51 Pump minimum speed and both the conditions exists for the time set in parameter 82 47 Dry run trip monitor time Settings Parameter group 82 Pump protections page 160 Process PID control The...

Page 40: ...s set so that no transient is allowed to pass on to the output so when the tracking mode is left normal process control operation can be resumed without a significant bump Settings Main menu Connection macro PID or Main menu Complete parameter list parameter 96 04 PID Parameter groups 40 Process PID set 1 page 130 Process PID AI1 Process actual values AI2 FBA Setpoint MPPT reference Filter Limitat...

Page 41: ...n scalar control mode the drive is controlled with a frequency reference ABB recommends to activate the scalar motor control mode in the following situations If the exact nominal motor values are not available or the drive needs to run different motors after commissioning If a short commissioning time is needed If ID run is not required In multimotor systems if the load is not equally shared betwe...

Page 42: ... used in all applications e g sine filters Vector control is based on stator flux and motor torque values Stator flux is calculated by integrating the motor voltage in vector space The estimate of stator flux can be improved by utilizing the identified motor model Motor torque is calculated as a cross product of the stator flux and the rotor current Both values can be achieved by controlling the o...

Page 43: ...ssible and then adjusts dynamically between the reference and minimum switching frequencies depending on the drive temperature When the drive reaches the minimum switching frequency lowest allowed switching frequency it starts to limit output current as the heating up continues For derating see chapter Technical data section Switching frequency derating in the Hardware manual of the drive Example ...

Page 44: ...he switching frequency and then the current to protect itself If it is still keeps heating up for example because of a fan failure an overtemperature fault is generated Short circuit In case of a short circuit the IGBTs are shut down immediately to protect the drive Motor thermal protection The control program features two separate motor temperature monitoring functions The temperature data source...

Page 45: ...To fulfil this requirement connect a thermistor to the drive s control terminals using any of these alternatives Separate the thermistor from live parts of the motor with double reinforced insulation Protect all circuits connected to the drive s digital and analog inputs Protect against contact and insulate from other low voltage circuits with basic insulation rated for the same voltage level as t...

Page 46: ...activated when the drive is stopped Supply phase loss detection parameter 31 21 The parameter selects how the drive reacts whenever a supply phase loss is detected Safe torque off detection parameter 31 22 The drive monitors the status of the Safe torque off input and this parameter selects which indications are given when the signals are lost The parameter does not affect the operation of the Saf...

Page 47: ...rrently used maximum and minimum speed limits Time Current 31 25 Stall current limit 30 17 Maximum current 30 09 Cur Lim Monitor Time 31 28 Stall time 30 10 1 31 24 2 3 Current Limit Actions Stall function Notes 1 By default displays a warning message when the drive reaches maximum current limit 30 17 and exceeds the current limit monitor time 30 09 You can configure the actions as re quired 2 The...

Page 48: ...an set the fan to run continuously in maximum speed Always ON 1 or can set to run the fan in a controlled mode Auto 0 as per the load speed Automatic fault resets The drive can automatically reset itself after over current over voltage undervoltage and external faults The user can also specify a fault that is automatically reset By default automatic resets are off and must be specifically activate...

Page 49: ...ection status It also helps you to find out why the drive is not starting stopping or running as desired Active faults Displays currently active faults For information on the fault codes see list of Fault messages on page 209 Fault history Displays the fault history For information on the fault codes see list of Fault messages on page 209 Active warnings Displays currently active warnings For info...

Page 50: ...gging has been active etc You can view this graphically with the assistant panel or the Drive composer PC tool Amplitude logger 1 is fixed to monitor motor current and cannot be reset With amplitude logger 1 100 corresponds to the maximum output current of the drive Imax The maximum output current values are listed in the section Ratings in the Hardware manual of the drive The measured current is ...

Page 51: ...eter change After completing the backup the panel waits for 24 hours before checking for additional parameter changes If any changes exist it creates a new backup overwriting the previous one when two hours have passed after the latest change Notes You cannot adjust the delay time or disable the automatic backup function Parameter changes from fieldbus interfaces are ignored unless you have forced...

Page 52: ...motor is switched on Settings Parameters 96 10 96 13 page 167 User lock For better cyber security it is highly recommended that you set a master pass code to prevent changing of parameter values and or the loading of firmware and other files WARNING ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code See Cybersecurity disclaimer page 1...

Page 53: ...5 Special HW settings must be switched on The setting forces the drive to use scalar motor control mode It also limits switching and output frequencies to prevent the drive from operating at filter resonance frequencies and to protect the filter from overheating Contact your local ABB representative before connecting a sine filter from another manufacturer Settings Parameter 95 15 Special HW setti...

Page 54: ...54 Program features ACQ80 FW book Page 54 Thursday February 14 2019 11 33 AM ...

Page 55: ...suitable for a certain control configuration When starting the drive the user typically selects the best suited control macro as a starting point and then makes necessary changes to tailor the settings to meet the requirements Control macros has the following features Results in a much lower number of user edits compared to the traditional way of programming a drive Allows quick configuration of t...

Page 56: ...56 Control macros The available control macros are ABB standard macro PID macro ACQ80 FW book Page 56 Thursday February 14 2019 11 33 AM ...

Page 57: ...ro is the default macro The macro has following features 1 wire I O configuration Applicable for normal control purpose One signal DI1 used to start and stop the motor Uses scalar control by default ACQ80 FW book Page 57 Thursday February 14 2019 11 33 AM ...

Page 58: ...Running 9 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 9 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B Internal Modbus RTU EIA 485 see Fieldbus control through the embedded fieldbus interface EFB 30 A 31 DGND Frame R0 R2 S100 TERM BIAS Termination resistor and bias resistor switch Frame R3 R8 S100 TERM Termination resistor switch S200 BIAS Bias resistor...

Page 59: ...auxiliary voltage output 24V X2 10 6 0 W 250 mA 24 V User can use this source for either of the I O connections DI1 DI2 RO1 or DI3 DI6 RO2 RO3 4 Connected with jumpers at the factory 5 Applicable for R0 R2 frames only 6 Use shielded twisted pair cables for digital signals 7 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 8 In...

Page 60: ...is always controlled by PID and the process setpoint reference comes from analog input AI1 To enable the macro navigate to Main menu Connection macro PID or Main menu Complete parameter list Parameter 96 04 Macro select 14 PID ACQ80 FW book Page 60 Thursday February 14 2019 11 33 AM ...

Page 61: ... V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running6 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 6 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B Internal Modbus RTU EIA 485 See Fieldbus control through the embedded fieldbus interface EFB 30 A 31 DGND Frame R0 R2 S100 TERM BIAS Termination resistor and bias resistor switch Frame R3 R8 S100 TERM Terminatio...

Page 62: ...al of the drive 2 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 3 Connected with jumpers at the factory 4 Total load capacity of the auxiliary voltage output 24V X2 10 6 0 W 250 mA 24 V User can use this source for either of the I O connections DI1 DI2 RO1 or DI3 DI6 RO2 RO3 5 Input signal 6 Output signal 7 For R0 R2 frames...

Page 63: ...dopts the long and short menu structure Short menu shows the common parameter list Long menu shows the complete parameter list Both long and short menus are adjusted with parameter 96 02 password The default value is Short menu 1 Parameter Long short menu input password 96 02 password Short menu 1 Long menu 2 ACQ80 FW book Page 63 Thursday February 14 2019 11 33 AM ...

Page 64: ...he scaling between the value shown on the panel and the integer used in communication when a 16 bit value is selected for transmission to an external system A dash indicates that the parameter is not accessible in 16 bit format The corresponding 32 bit scalings are listed in chapter Additional parameter data page 181 Other The value is taken from another parameter Choosing Other displays a paramet...

Page 65: ...al events selection of behavior of the drive upon fault situations 106 32 Supervision Configuration of signal supervision functions 1 6 114 35 Motor thermal protection Motor thermal protection settings such as temperature measurement configuration load curve definition and motor fan control configuration 120 36 Load analyzer Peak value and amplitude logger settings 127 40 Process PID set 1 Paramet...

Page 66: ...ion 164 97 Motor control Switching frequency slip gain voltage reserve flux braking anti cogging signal injection IR compensation 171 98 User motor parameters Motor values supplied by the user that are used in the motor model 173 99 Motor data Motor configuration settings 174 Group Contents Page ACQ80 FW book Page 66 Thursday February 14 2019 11 33 AM ...

Page 67: ...ws motor speed in percent of the synchronous motor speed 1000 00 1000 00 Motor speed 10 1 01 06 Output frequency Shows estimated drive output frequency in Hz A filter time constant for this signal can be defined by parameter 46 12 Filter time output frequency 500 00 500 00 Hz Estimated output frequency 10 1 Hz 01 07 Motor current Shows measured absolute motor current in A 0 00 30000 00 A Motor cur...

Page 68: ...er is incremented The minimum value is zero 0 1000 MWh Energy in MWh 1 1 MWh 01 20 Inverter kWh counter Shows amount of energy that has passed through the drive in either direction in full kilowatt hours Whenever the counter rolls over 01 19 Inverter MWh counter is incremented The minimum value is zero 0 1000 kWh Energy in kWh 10 1 kWh 01 24 Flux actual Shows used flux reference in percent of nomi...

Page 69: ...ive in either direction in full gigawatt hours The minimum value is zero You can reset the value by setting it to zero Resetting any of parameters 01 55 01 58 resets all of them 0 65535 GWh Energy in GWh 1 1 GWh 01 56 Inverter MWh counter resettable Amount of energy that has passed through the drive in either direction in full megawatt hours Whenever the counter rolls over 01 55 Inverter MWh count...

Page 70: ...0 00 Output power 1 1 01 68 Abs motor shaft power Shows absolute value of parameter 01 17 Motor shaft power 0 00 32767 00 kW or hp Motor shaft power 1 1 kW 01 69 Load Speed Not applicable 03 03 Input references Values of references received from various sources All parameters in this group are read only unless otherwise noted 03 01 Panel reference Shows reference 1 given from the control panel or ...

Page 71: ... 1 1 04 07 Active warning 2 Shows code of the 2nd active warning 0x0000 0x0000 0xffff 2nd active warning 1 1 04 08 Active warning 3 Shows code of the 3rd active warning 0x0000 0x0000 0xffff 3rd active warning 1 1 04 11 Latest fault Shows code of the 1st stored non active fault 0x0000 0x0000 0xffff 1st stored fault 1 1 04 12 2nd latest fault Shows code of the 2nd stored non active fault 0x0000 0x00...

Page 72: ...160 0 Drive temperature in percent 1 1 05 20 Diagnostic word 1 Diagnostic word 1 For possible causes and remedies see chapter Fault tracing 0b0000 0b0000 0b1111 Diagnostic word 1 1 1 05 21 Diagnostic word 2 Diagnostic word 2 For possible causes and remedies see chapter Fault tracing 0b0000 0b0000 0b1111 Diagnostic word 2 1 1 No Name Value Description Def FbEq16 Bit Name Value 0 Any warning or faul...

Page 73: ... 07 at which fault occurred 05 84 Motor torque at fault Displays the motor torque 01 10 at which fault occurred 1600 0 1600 0 Motor torque at fault See par 46 03 05 85 Main status word at fault Displays the main status word 06 11 at which fault occurred For the bit list see parameter 06 11 Main status word 0x0000 0x0000 0xffff Main status word at fault 1 1 No Name Value Description Def FbEq16 Bit ...

Page 74: ...Drive control and status words 06 01 Main control word The main control word of the drive This parameter shows the control signals as received from the selected sources such as digital inputs the fieldbus interfaces and the application program For the bit descriptions see page 253 The related status word and state diagram are presented on pages 255 and 256 respectively This parameter is read only ...

Page 75: ...1 Start inhibited To start the drive the inhibiting signal see par 06 18 must be removed and the start signal cycled 2 DC charged 1 DC circuit has been charged 3 Ready to start 1 Drive is ready to receive a start command 4 Following reference 1 Drive is ready to follow given reference 5 Started 1 Drive has been started 6 Modulating 1 Drive is modulating output stage is being controlled 7 Limiting ...

Page 76: ...d active 1 A last speed reference is applied by functions such as parameters 49 05 and 50 02 7 8 Reserved 9 Jogging active 1 Jogging enable signal is on 10 12 Reserved 13 Start delay active 1 Start delay par 21 22 active 14 15 Reserved Bit Name Description 0 Not ready run 1 DC voltage is missing or drive has not been parametrized correctly Check the parameters in groups 95 and 99 1 Ctrl location c...

Page 77: ... on page 64 06 32 MSW bit 13 selection Selects a binary source whose status is transmitted as bit 13 User bit 2 of 06 11 Main status word False False 0 0 True 1 1 Other bit Source selection see Terms and abbreviations on page 64 06 33 MSW bit 14 selection Selects a binary source whose status is transmitted as bit 14 User bit 3 of 06 11 Main status word False False 0 0 True 1 1 Other bit Source sel...

Page 78: ...rridden for eg testing purposes A bit in parameter 10 04 DI forced data is provided for each digital input and its value is applied whenever the corresponding bit in this parameter is 1 Note Boot and power cycle reset the force selections parameters 10 03 and 10 04 0b0000 0b0000 0b1111 Override selection for digital inputs 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 DI1 1 Digit...

Page 79: ...Value Description Def FbEq16 Bit Value 0 Force the value of this bit to D1 if so defined in parameter 10 03 DI force selection 1 Force the value of this bit to D3 if so defined in parameter 10 03 DI force selection 2 Force the value of this bit to D3 if so defined in parameter 10 03 DI force selection 3 Force the value of this bit to D4 if so defined in parameter 10 03 DI force selection 4 Force t...

Page 80: ... Overcurrent has occurred 17 Overvoltage Not applicable Drive temp Fault 2381 IGBT overload or 4110 Control board temperature or 4210 IGBT overtemperature or 4290 Cooling or 42F1 IGBT temperature or 4310 Excess temperature or 4380 Excess temperature difference has occurred 19 Undervoltage Fault 3220 DC link undervoltage has occurred 20 Motor temp Fault 4981 External temperature 1 or 4982 External ...

Page 81: ...on delay for relay output RO1 See parameter 10 25 RO1 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for RO1 10 1 s 10 27 RO2 source Selects a drive signal to be connected to relay output RO2 For the available selections see parameter 10 24 RO1 source Running 10 28 RO2 ON delay Defines the activation delay for relay output RO2 0 0 s tOn 10 28 RO2 ON delay tOff 10 29 RO2 OFF delay 0 0 3000 0 s Acti...

Page 82: ... In the source selection parameter of the desired output select the appropriate bit of this word 0b0000 0b0000 0b1111 RO DIO control word 1 1 10 101 RO1 toggle counter Shows number of times relay output RO1 has changed states 0 0 4294967000 State change count 1 1 10 102 RO2 toggle counter Shows number of times relay output RO2 has changed states 0 0 4294967000 State change count 1 1 10 103 RO3 tog...

Page 83: ... 45 as follows 0 Hz 0 16000 Hz Minimum frequency of frequency input 1 DI5 or DI6 1 1 Hz 11 43 Freq in 1 max Defines the maximum for the frequency actually arriving at frequency input 1 DI5 or DI6 when it is used as a frequency input See parameter 11 42 Freq in 1 min v 16000 Hz 0 16000 Hz Maximum frequency for frequency input 1 DI5 or DI6 1 1 Hz 11 44 Freq in 1 at scaled min Defines the value that ...

Page 84: ...t speed Drive generates a warning A8A0 AI supervision and freezes the speed or frequency to the level the drive was operating at The speed frequency is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break 3 Speed ref safe Not applicable 12 04 AI supervision selection Specifies the analog inp...

Page 85: ... macro in use in chapter Control macros page 55 Control board reboot either by cycling the power or through parameter 96 08 Control board boot is required to validate any changes in the hardware settings V V Volts 2 mA Milliamperes 10 12 16 AI1 filter time Defines the filter time constant for analog input AI1 Note The signal is also filtered due to the signal interface hardware approximately 0 25 ...

Page 86: ...1 max See the drawing at parameter 12 19 AI1 scaled at AI1 min 50 000 32768 000 32767 000 Real value corresponding to maximum AI1 value 1 1 12 21 AI2 actual value Shows value of analog input AI2 in mA or V depending on whether the input is set to current or voltage by a hardware setting This parameter is read only 0 000 22 000 mA Value of analog input AI2 1000 1 unit 12 22 AI2 scaled value Shows v...

Page 87: ...analog signal from plant is wound to its minimum setting 4 000 mA 0 000 22 000 Minimum value of AI2 1000 1 unit 12 28 AI2 max Defines the maximum site value for analog input AI2 Set the value actually sent to the drive when the analog signal from plant is wound to its maximum setting 20 000 mA 0 000 22 000 mA Maximum value of AI2 1000 1 unit 12 29 AI2 scaled at AI2 min Defines the real value that ...

Page 88: ... used page 67 1 Output frequency 01 06 Output frequency page 67 3 Motor current 01 07 Motor current page 67 4 Motor current of motor nominal 01 08 Motor current of motor nom page 67 5 Motor torque 01 10 Motor torque page 67 6 DC voltage 01 11 DC voltage page 67 7 Output power 01 14 Output power page 68 8 Speed ref used 12 Freq ref used 28 02 Frequency ref ramp output page 101 14 Process PID out 40...

Page 89: ...gs related to analog input AO1 Note In firmware ASCL2 and ASCL4 this setting must match the corresponding hardware setting on the drive control unit See chapter Electrical installation section Switches in the Hardware manual of the drive and the default control connections for the macro in use in chapter Control macros page 55 Control board reboot either by cycling the power or through parameter 9...

Page 90: ...ut value defined by parameter 13 19 AO1 out at AO1 src min Programming 13 17 as the maximum value and 13 18 as the minimum value inverts the output 0 0 No Name Value Description Def FbEq16 13 18 13 17 13 20 13 19 IAO1 mA Signal real selected by 13 12 IAO1 mA 13 20 13 19 13 18 13 17 Signal real selected by 13 12 ACQ80 FW book Page 90 Thursday February 14 2019 11 33 AM ...

Page 91: ...n 13 27 AO2 source min 13 18 AO1 source max 13 28 AO2 source max 0 Zero N A Output is constant zero 1 Motor speed used 0 99 09 Motor nominal speed 3 Output frequency 0 99 08 Motor nominal frequency 4 Motor current 0 30 17 Maximum current 5 Motor current of motor nominal 0 100 6 Motor torque 0 46 03 Torque scaling 7 DC voltage Min value of 01 11 DC voltage Max value of 01 11 DC voltage 8 Output pow...

Page 92: ...ing time constant for analog output AO2 See parameter 13 16 AO1 filter time 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 13 27 AO2 source min Defines the real minimum value of the signal selected by parameter 13 22 AO2 source that corresponds to the minimum required AO2 output value defined by parameter 13 29 AO2 out at AO2 src min See parameter 13 17 AO1 source min about the AO automatic ...

Page 93: ... 101 58 114 to AO1 data storage 0 00 327 68 327 67 Storage parameter for AO1 100 1 13 92 AO2 data storage Storage parameter for controlling analog output AO2 eg through the embedded fieldbus interface In parameter 13 22 AO2 source select AO2 data storage Then set this parameter as the target of the incoming value data With the embedded fieldbus interface simply set the target selection parameter o...

Page 94: ... 99 04 Motor control mode is set to Scalar no flying start or automatic restart is possible unless parameter 21 19 Scalar start mode is set to Automatic 2 21 02 Magnetization time Defines the pre magnetization time when parameter 21 01 Start mode is set to Const time in vector motor control mode or parameter 21 19 Scalar start mode is set to Const time in scalar motor control mode After the start ...

Page 95: ...de cannot be used to start into a rotating motor WARNING The drive will start after the set pre magnetizing time has passed even if motor magnetization is not completed In applications where a full break away torque is essential ensure that the constant magnetizing time is long enough to allow generation of full magnetization and torque 3 Automatic boost Automatic start with torque boost Automatic...

Page 96: ...ad only 0 00 30000 00 30000 00 rpm Speed reference before ramping and shaping 1 1 23 02 Speed ref ramp output Shows ramped and shaped speed reference in rpm This parameter is read only 0 00 30000 00 30000 00 rpm Speed reference after ramping and shaping 1 1 23 12 Acceleration time 1 Defines acceleration time 1 as the time required for the speed to change from zero to the speed defined by parameter...

Page 97: ...rence before speed error calculation This parameter is read only 30000 00 30000 00 rpm Speed reference used for speed error calculation See par 46 01 24 02 Used speed feedback Displays the speed feedback used for speed error calculation This parameter is read only 30000 00 30000 00 rpm Speed feedback used for speed error calculation See par 46 01 24 03 Speed error filtered Displays the filtered sp...

Page 98: ...nstant 5 00 If gain is set to 1 a 10 change in error value reference actual value causes the speed controller output to change by 10 ie the output value is input gain 0 00 250 00 Proportional gain for speed controller 100 1 No Name Value Description Def FbEq16 Gain Kp 1 TI Integration time 0 TD Derivation time 0 Controller output Kp e Time e Error value Controller output Error value ACQ80 FW book ...

Page 99: ...wise instability will result Setting the integration time to zero disables the I part of the controller This is useful to do when tuning the proportional gain adjust the proportional gain first then return the integration time Anti windup the integrator just integrates up to 100 stops the integrator if the controller output is limited The figure below shows the speed controller output after an err...

Page 100: ... 000 0 000 10 000 s Derivation time for speed controller 1000 1 25 05 Derivation filter time Defines the derivation filter time constant See parameter 25 04 Speed derivation time 8 0 10000 ms Derivation filter time constant 1 1 25 30 Flux adaptation enable Enables disables the flux optimization function Flux Optimization reduces the total energy consumption and noise when the drive operates below ...

Page 101: ...lection limitation and ramping This parameter is read only 0 00 500 00 500 00 Hz Final frequency reference 10 1 28 72 Freq acceleration time 1 Defines acceleration time 1 as the time required for the frequency to change from zero to the frequency defined by parameter 46 02 Frequency scaling After this frequency has been reached the acceleration continues with the same rate to the value defined by ...

Page 102: ... 30 Limits Drive operation limits 30 01 Limit word 1 Shows limit word 1 This parameter is read only f 0b0000 0b0000 0b1111 Limit word 1 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Torq lim 1 Drive torque is limited by the motor control undervoltage control current control load angle control or pull out control or by the torque limits defined by parameters 1 6 Reserved 7 Max spe...

Page 103: ...RNING In speed control mode only In frequency control mode use frequency limits 30 13 and 30 14 3000 00 rpm 30000 00 30000 00 rpm Maximum speed 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Undervoltage 1 Intermediate DC circuit undervoltage 1 Overvoltage 1 Intermediate DC circuit overvoltage 2 Minimum torque 1 Torque is being limited by 30 19 Minimum torque 1 3 Maximum torque 1 ...

Page 104: ...ximum torque 1 10 1 30 31 Undervoltage control Enables the undervoltage control of the intermediate DC link If the DC voltage drops due to input power cut off the undervoltage controller will automatically decrease the motor torque in order to keep the voltage above the lower limit By decreasing the motor torque the inertia of the load will cause regeneration back to the drive keeping the DC link ...

Page 105: ...ed Minimum speed limit defined by 30 11 Minimum speed and maximum speed limit defined by 30 12 Maximum speed are active 0 Selected Adjustable speed limits are enabled Minimum speed limit defined by 30 37 Min speed source source and maximum speed limit defined by 30 38 Max speed source are active 1 Ext1 active Adjustable speed limits are enabled if EXT1 is active 2 Ext2 active Adjustable speed limi...

Page 106: ...ource Defines the source of external event 1 See also parameter 31 02 External event 1 type 0 Trigger event 1 Normal operation Inactive true Active false 0 0 Inactive true 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 3 DI2 Digital input DI2 10 02 DI delayed status bit 1 4 DI3 Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DI5 Digi...

Page 107: ...ype of external event 5 Fault Fault The external event generates a fault 0 Warning The external event generates a warning 1 31 11 Fault reset selection Selects the source of an external fault reset signal The signal resets the drive after a fault trip if the cause of the fault no longer exists 0 1 Reset Note A fault reset from the fieldbus interface is always observed regardless of this parameter ...

Page 108: ...on remains and cannot be reset each reset attempt will generate an event and start a new time window In practice if the specified number of resets 31 14 at specified intervals 31 16 take longer than the value of 31 15 the drive will continue to attempt resetting the fault until the cause is eventually removed 30 0 s 1 0 600 0 s Time for automatic resets 10 1 s 31 16 Delay time Defines the time tha...

Page 109: ... will operate regardless of the setting of this parameter a running drive will stop upon removal of one or both STO signals and will not start until both STO signals are restored and all faults reset The loss of only one STO signal always generates a fault as it is interpreted as a malfunction For more information on the STO see chapter The Safe torque off function in the Hardware manual of the dr...

Page 110: ...ss 1 0 Faults 5091 Safe torque off and FA82 Safe torque off 2 loss Event B5A0 Safe torque off and fault FA82 Safe torque off 2 loss 1 1 Normal operation Inputs Indication running or stopped IN1 IN2 0 0 Warning A5A0 Safe torque off 0 1 Warning A5A0 Safe torque off and fault FA81 Safe torque off 1 loss 1 0 Warning A5A0 Safe torque off and fault FA82 Safe torque off 2 loss 1 1 Normal operation Inputs...

Page 111: ...ble warning 31 24 Stall function warning 1 Fault The drive trips on fault 7121 Motor stall 2 31 25 Stall current limit Stall current limit in percent of the nominal current of the motor See parameter 31 24 Stall function 200 0 0 0 1600 0 Stall current limit 31 26 Stall speed limit Stall speed limit in rpm See parameter 31 24 Stall function 150 00 rpm 0 00 10000 00 rpm Stall speed limit 1 1 31 27 S...

Page 112: ...ps on the 7310 Overspeed fault WARNING This function only supervises the speed in vector motor control mode The function is not effective in scalar motor control mode Example If the maximum speed is 1420 rpm and speed trip margin is 300 rpm the drive trips at 1720 rpm 500 00 rpm 0 00 10000 00 rpm Overspeed trip margin 1 1 No Name Value Description Def FbEq16 Speed feedback Time 30 12 30 11 31 30 O...

Page 113: ...ips on the73F0 Overfrequency fault WARNING This function only supervises the speed in scalar motor control mode The function is not effective in vector motor control mode Example If the maximum speed is 40 Hz and speed trip margin is 10 Hz the drive trips at 50 Hz 15 00 Hz 0 00 10000 00 Hz Overfrequency trip margin See par 46 02 No Name Value Description Def FbEq16 Frequency 25 02 Time 30 14 30 13...

Page 114: ...absolute value of the signal rises above its absolute upper limit 4 Both Action is taken whenever the signal falls below its low limit or rises above its high limit 5 Abs both Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit 6 Hysteresis Action is taken whenever the signal falls below its hysteresis low limit or ris...

Page 115: ...ion 1 filter time Defines a filter time constant for the signal monitored by signal supervision 1 0 000 s 0 000 30 000 s Signal filter time 1000 1 s 32 09 Supervision 1 low Defines the lower limit for signal supervision 1 0 00 21474836 00 21474836 00 Low limit 32 10 Supervision 1 high Defines the upper limit for signal supervision 1 0 00 21474836 00 21474836 00 Upper limit 32 11 Supervision 1 hyst...

Page 116: ...r time Defines a filter time constant for the signal monitored by signal supervision 2 0 000 s 0 000 30 000 s Signal filter time 1000 1 s 32 19 Supervision 2 low Defines the lower limit for signal supervision 2 0 00 21474836 00 21474836 00 Low limit 32 20 Supervision 2 high Defines the upper limit for signal supervision 2 0 00 21474836 00 21474836 00 Upper limit 32 21 Supervision 2 hysteresis Defi...

Page 117: ...ower limit for signal supervision 3 0 00 21474836 00 21474836 00 Low limit 32 30 Supervision 3 high Defines the upper limit for signal supervision 3 0 00 21474836 00 21474836 00 Upper limit 32 31 Supervision 3 hysteresis Defines the hysteresis for the signal monitored by signal supervision 3 0 00 0 00 100000 00 Hysteresis 32 35 Supervision 4 function Selects the mode of signal supervision function...

Page 118: ...nal supervision 4 0 00 21474836 00 21474836 00 Upper limit 32 41 Supervision 4 hysteresis Defines the hysteresis for the signal monitored by signal supervision 4 0 00 0 00 100000 00 Hysteresis 32 45 Supervision 5 function Selects the mode of signal supervision function 5 Determines how the monitored signal see parameter 32 47 is compared to its lower and upper limits 32 49 and 32 40 respectively T...

Page 119: ... Supervision 5 hysteresis Defines the hysteresis for the signal monitored by signal supervision 5 0 00 0 00 100000 00 Hysteresis 32 55 Supervision 6 function Selects the mode of signal supervision function 6 Determines how the monitored signal see parameter 32 57 is compared to its lower and upper limits 32 59 and 32 50 respectively The action to be taken when the condition is fulfilled is selecte...

Page 120: ...n 6 0 00 21474836 00 21474836 00 Upper limit 32 61 Supervision 6 hysteresis Defines the hysteresis for the signal monitored by signal supervision 6 0 00 0 00 100000 00 Hysteresis 35 35 Motor thermal protection Motor thermal protection settings such as temperature measurement configuration load curve definition and motor fan control configuration See also section Motor thermal protection page 44 35...

Page 121: ...s disabled 0 Estimated temperature Estimated motor temperature see parameter 35 01 Motor estimated temperature The temperature is estimated from an internal drive calculation It is important to set up the ambient temperature of the motor in 35 50 Motor ambient temperature 1 KTY84 analog I O KTY84 sensor connected to the analog input selected by parameter 35 14 Temperature 1 AI source and an analog...

Page 122: ...nes the fault limit for temperature supervision function 1 When measured temperature 1 exceeds the limit the drive trips on fault 4981 External temperature 1 The unit is selected by parameter 96 16 Unit selection 130 C or 266 F 60 5000 C or 76 9032 F Fault limit for temperature monitoring function 1 1 1 unit 35 13 Temperature 1 warning limit Defines the warning limit for temperature supervision fu...

Page 123: ...alog I O but with three sensors connected in series Using multiple sensors improves measurement accuracy significantly 7 Direct temperature The temperature is taken from the source selected by parameter 35 24 Temperature 2 AI source The value of the source is assumed to be degrees Celsius 11 35 22 Temperature 2 fault limit Defines the fault limit for temperature supervision function 2 When measure...

Page 124: ... model to estimate the motor temperature When the parameter is set to 100 the maximum load is taken as the value of parameter 99 06 Motor nominal current higher loads heat up the motor The load curve level should be adjusted if the ambient temperature differs from the nominal value set in 35 50 Motor ambient temperature 100 50 150 Maximum load for the motor load curve 1 1 35 52 Zero speed load Def...

Page 125: ... parameter 35 51 Motor load curve 45 00 Hz 1 00 500 00 Hz Break point for the motor load curve 10 1 Hz 35 54 Motor nominal temperature rise Defines the temperature rise of the motor above ambient when the motor is loaded with nominal current See the motor manufacturer s recommendations The unit is selected by parameter 96 16 Unit selection 80 C or 176 F 0 300 C or 32 572 F Temperature rise 1 1 No ...

Page 126: ... No action None 0 Warning only The drive generates an A783 Motor overload warning 1 Warning and fault The drive generates an A783 Motor overload warning and 7122 Motor overload 2 35 57 Motor overload class Selects the motor overload class to be used Class 20 Class 5 Class 5 relay trip class 0 Class 10 Class 10 relay trip class 1 Class 20 Class 20 relay trip class 2 Class 30 Class 30 relay trip cla...

Page 127: ...breviations 36 02 PVL filter time Peak value logger filtering time See parameter 36 01 PVL signal source 2 00 s 0 00 120 00 s Peak value logger filtering time 100 1 s 36 06 AL2 signal source Selects the signal to be monitored by amplitude logger 2 The signal is sampled at 200 ms intervals The results are displayed by parameters 36 40 36 49 Each parameter represents an amplitude range and shows wha...

Page 128: ...0 Last reset time of the peak value logger 36 20 AL1 0 to 10 Shows the percentage of samples recorded by amplitude logger 1 that fall between 0 and 10 100 corresponds to the Imax value given in the ratings table in chapter Technical data in the hardware manual 0 00 0 00 100 00 Amplitude logger 1 samples between 0 and 10 1 1 36 21 AL1 10 to 20 Shows the percentage of samples recorded by amplitude l...

Page 129: ...2 that fall between 30 and 40 0 00 0 00 100 00 Amplitude logger 2 samples between 30 and 40 1 1 36 44 AL2 40 to 50 Percentage of samples recorded by amplitude logger 2 that fall between 40 and 50 0 00 0 00 100 00 Amplitude logger 2 samples between 40 and 50 1 1 36 45 AL2 50 to 60 Percentage of samples recorded by amplitude logger 2 that fall between 50 and 60 0 00 0 00 100 00 Amplitude logger 2 sa...

Page 130: ...s process PID deviation By default this value equals setpoint feedback but deviation can be inverted by parameter 40 31 Set 1 deviation inversion This parameter is read only 200000 00 200000 00 PID deviation 1 1 40 06 Process PID status word Shows status information on process PID control This parameter is read only 0b0000 0b0000 0b1111 Process PID control status word 1 1 No Name Value Description...

Page 131: ... 1 1 s 40 14 Set 1 setpoint scaling Defines together with parameter 40 15 Set 1 output scaling a general scaling factor for the external PID control chain The scaling can be utilized when for example the process setpoint is input in Hz and the output of the PID controller is used as an rpm value in speed control In this case this parameter might be set to 50 and parameter 40 15 to the nominal moto...

Page 132: ... 2 see page 71 20 Setpoint data storage 40 92 Setpoint data storage see page 139 24 Other Source selection see Terms and abbreviations on page 64 40 24 Set 1 internal setpoint 0 Internal process setpoint 1 See parameter 40 16 Set 1 setpoint 1 source 0 00 200000 00 200000 00 Internal process setpoint 1 1 1 40 26 Set 1 setpoint min Defines a minimum limit for the process PID controller setpoint 0 00...

Page 133: ...tatus bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Supervision 1 Bit 0 of 32 01 Supervision status see page 114 21 Supervision 2 Bit 1 of 32 01 Supervision status see page 114 22 Supervision 3 Bit 2 of 32 01 Supervision status see page 114 23 Other bit Source selection see T...

Page 134: ...two consecutive error values EK 1 and EK according to the following formula PID DERIV TIME EK EK 1 TS in which TS 2 ms sample time E Error Process reference process feedback 0 000 s 0 000 10 000 s Derivation time 1000 1 s 40 35 Set 1 derivation filter time Defines the time constant of the 1 pole filter used to smooth the derivative component of the process PID controller 0 0 s 0 0 10 0 s Filter ti...

Page 135: ... to be serviced without stopping the process 1 Process PID controller output frozen See also parameter 40 30 Set 1 setpoint freeze enable Not selected Not selected Process PID controller output not frozen 0 Selected Process PID controller output frozen 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delaye...

Page 136: ...eep delay the drive enters the sleep mode and stops the motor 0 0 0 0 200000 00 Sleep start level 1 1 40 44 Set 1 sleep delay Defines a delay before the sleep function actually becomes enabled to prevent nuisance sleeping The delay timer starts when the sleep mode is enabled by parameter 40 43 Set 1 sleep level and resets when the sleep mode is disabled 60 0 0 0 3600 0 s Sleep start delay 1 1 40 4...

Page 137: ... DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Supervision 1 Bit 0 of 32 01 Supervision status see page 114 21 Supervision 2 Bit 1 of 32 01 Supervision status see page 114 22 Supervision 3 Bit 2...

Page 138: ...02 DI delayed status bit 3 6 DI5 Digital input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 8 DIO1 Digital input output DIO1 9 DIO2 Digital input output DIO2 10 Other bit Source selection see Terms and abbreviations on page 64 40 61 Setpoint scaling actual Actual setpoint scaling See parameter 40 14 Set 1 setpoint scaling 0 00 200000 00 200000 00 PID cust...

Page 139: ...an be sent to the drive as Modbus I O data Set the target selection parameter of that particular data 58 101 58 114 to Feedback data storage In 40 08 Set 1 feedback 1 source select Feedback data storage 0 00 327 68 327 67 Storage parameter for process feedback 100 1 40 92 Setpoint data storage Storage parameter for receiving a process setpoint value eg through the embedded fieldbus interface The v...

Page 140: ...ncy scaling Defines the maximum frequency value used to define the acceleration ramp rate and the initial frequency value used to define deceleration ramp rate see parameter group 28 Frequency reference chain The frequency acceleration and deceleration ramp times are therefore related to this value not to parameter 30 14 Maximum frequency Also defines the 16 bit scaling of frequency related parame...

Page 141: ...ilter time for signals 01 01 Motor speed used and 01 02 Motor speed estimated 500 ms 2 20000 ms Motor speed signal filter time 1 1 ms 46 12 Filter time output frequency Defines a filter time for signal 01 06 Output frequency 500 ms 2 20000 ms Output frequency signal filter time 1 1 ms 46 13 Filter time motor torque Defines a filter time for signal 01 10 Motor torque 100 ms 2 20000 ms Motor torque ...

Page 142: ...10 1 46 41 kWh pulse scaling Defines the trigger level for the kWh pulse on for 50 ms The output of the pulse is bit 9 of 05 22 Diagnostic word 3 1 000 kWh 0 001 1000 000 kWh kWh pulse on trigger level 1 1 kWh 46 43 Power decimals Defines the number of decimal places of power related parameters 2 0 3 Number of decimal places of power parameters 1 1 46 44 Current decimals Defines the number of deci...

Page 143: ... reverts automatically to Done 1 50 50 Fieldbus adapter FBA Fieldbus communication configuration See also chapter Fieldbus control through a fieldbus adapter page 249 50 01 FBA A enable Enables disables communication between the drive and fieldbus adapter A and specifies the slot the adapter is installed into Disable Disable Communication between drive and fieldbus adapter A disabled 0 Enable Comm...

Page 144: ...pecific unit 2 Torque The scaling is defined by parameter 46 03 Torque scaling 3 Speed The scaling is defined by parameter 46 01 Speed scaling 4 Frequency The scaling is defined by parameter 46 02 Frequency scaling 5 50 05 FBA A ref2 type Not applicable 50 06 FBA A SW sel Selects the source of the Status word to be sent to the fieldbus network through fieldbus adapter A Auto Auto Source of the Sta...

Page 145: ... fast as possible which increases CPU load on the drive 1 50 13 FBA A control word Shows raw unmodified control word sent by the master PLC to fieldbus adapter A if debugging is enabled by parameter 50 12 FBA A debug mode This parameter is read only 0 0 0 0 0 0 0 0 0 FF FF FF FF Control word sent by master to fieldbus adapter A 50 14 FBA A reference 1 Displays raw unmodified reference REF1 sent by...

Page 146: ...matically to Done Note This parameter cannot be changed while the drive is running Done Done Refreshing done 0 Configure Refreshing 1 51 28 FBA A par table ver Shows parameter table revision of the fieldbus adapter module mapping file stored in the memory of the drive In format axyz where ax major table revision number yz minor table revision number This parameter is read only 0x0000 0x0000 0xffff...

Page 147: ... minor revision number z correction number or letter Example 190A revision 1 90A 0x0000 0x0000 0xffff Application program version of adapter module 52 52 FBA A data in Selection of data to be transferred from drive to fieldbus controller through fieldbus adapter A Note 32 bit values require two consecutive parameters Whenever a 32 bit value is selected in a data parameter the next parameter is aut...

Page 148: ...rface See also chapter Fieldbus control through the embedded fieldbus interface EFB page 221 58 01 Protocol enable Enables disables the embedded fieldbus interface and selects the protocol to use None None None communication disabled 0 Modbus RTU Embedded fieldbus interface is enabled and uses the Modbus RTU protocol 1 58 02 Protocol ID Shows protocol ID and revision This parameter is read only Pr...

Page 149: ... stop bits 1 8 EVEN 1 Eight data bits even parity bit one stop bit 2 8 ODD 1 Eight data bits odd parity bit one stop bit 3 58 06 Communication control Takes changed EFB settings in use or activates silent mode Enabled Enabled Normal operation 0 Refresh settings Refreshes settings parameters 58 01 58 05 58 14 58 17 58 25 58 28 58 34 and takes changed EFB configuration settings in use Reverts automa...

Page 150: ...ates a configuration problem on the bus Can be reset from the control panel by keeping Reset down for over 3 seconds 0 4294967295 Number of UART errors 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Init failed 1 EFB initialization failed 1 Addr config err 1 Node address not allowed by protocol 2 Silent mode 1 Drive not allowed to transmit 0 Drive allowed to transmit 3 Reserved 4 ...

Page 151: ...eed ref safe Not applicable Fault always Drive continuously monitors for communication loss Drive trips on 6681 EFB comm loss This happens even thought the drive is in a control location where the EFB start stop or reference is not used 4 Warning Drive generates an A7CE EFB comm loss warning This occurs even though no control is expected from the EFB WARNING Make sure that it is safe to continue o...

Page 152: ...r 32 bit control word 5 58 26 EFB ref1 type Selects the type and scaling of reference 1 received through the embedded fieldbus interface The scaled reference is displayed by 03 09 EFB reference 1 Note Applicable only when 79 40 MPPT reference is disabled If parameter MPPT reference is enabled then the parameter should be set to it s default value Speed or frequency Speed or frequency Type and scal...

Page 153: ... is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings Mode 0 Mode 0 16 bit values groups 1 99 indexes 1 99 Register address 400000 100 parameter group parameter index 32 bit values groups 1 99 indexes 1 99 Register address 420000 200 parameter group 2 parameter index 0 Mode 1 16 bit values groups 1 255 indexes 1 255 Register address 400000 256 paramet...

Page 154: ...eserved 7 10 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 SW 32bit Status Word 32 bits 14 Act1 32bit Actual value ACT1 32 bits 15 Act2 32bit Actual value ACT2 32 bits 16 Reserved 17 20 CW2 16bit ABB Drives profile not used DCU Profile upper 16 bits of the DCU control word 21 SW2 16bit ABB Drives profile not used always zero DCU Profile ...

Page 155: ...rce selection positive negative reference enable signal source selection See also chapter Start Stop control page 33 79 01 Solar status word1 Solar status word 1 This parameter is read only 0b0000 0b0000 0b1111 Solar status word 1 1 1 79 02 Solar status word2 Solar status word 2 This parameter is read only 0b0000 No Name Value Description Def FbEq16 Bit Name Description 0 Ready ON 1 Ready to switc...

Page 156: ...f the actual time is between the time mentioned in the parameters 79 31 Pump start time and 79 32 Pump stop time If the actual time is not set drive displays a warning and does not start Note The timed function works only with assistant control panel 3 No Name Value Description Def FbEq16 Bit Name Description 0 Ext fault2 1 External fault 2 1 AI1 Supervision 1 Analog input AI1 signal is below the ...

Page 157: ...eter 79 10 Operating mode Enables only when the drive is not in running mode Disable Disable 0 Tank level sensor operation is disabled 0 Enable 1 Tank level sensor operation is enabled 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3...

Page 158: ...put DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Other bit Source selection see Terms and abbreviations on page 64 79 41 Start DC voltage Defines the minimum DC voltage to start the drive Note If you change this value while the inverter is running...

Page 159: ...w calculation Actual flow calculation See section Flow calculation page 35 80 01 Calculated flow Shows the calculated flow rate of water in cubic meter per hour This values are displayed when the parameter 80 13 Flow function is selected as PQ curve and is based on the correction factor defined in the parameter 79 51 Pump minimum speed 0 00 0 00 200000 00 m3 h Flow 100 1 80 03 Total flow Shows cum...

Page 160: ... at point 4 on the PQ performance curve See parameter 80 50 PQ curve P2 0 00 80 54 PQ curve P5 Defines the power input of pump at point 5 on the PQ performance curve See parameter 80 50 PQ curve P2 0 00 80 60 Q value Q1 Defines the flow rate at point 1 on the PQ performance curve See section Flow calculation page35 0 00 0 00 200000 00 m3 h Flow rate at point 1 of the PQ curve 1 1 80 61 Q value Q2 ...

Page 161: ...y if it receives a start command 120 0 1 0 18000 0 Dry run reset time 10 1 83 83 Pump cleaning Settings for the pump cleaning sequence See section Pump cleaning page 36 83 01 Pump cleaning status Displays the status of pump cleaning Disabled Disabled Pump cleaning is disabled 0 Clean pump Pump cleaning is active 1 No triggers configured Pump cleaning is not active 2 Waiting for triggering Waiting ...

Page 162: ...nning at cleaning speed set by 83 20 Cleaning speed step 10 000 0 000 1000 000 s Time 1 1s 83 28 Cleaning off time Defines the cleaning off time when the drive stays at zero speed between positive and negative pulses and after one cleaning cycle before starting a new cleaning cycle 5 000 0 000 1000 000 s Time 1 1s 95 95 HW configuration Various hardware related settings 95 01 Supply voltage Select...

Page 163: ... powered up and is based on the rise speed of voltage level of the DC bus while the drive charges the DC bus 0 0 65535 V Voltage 10 1 V 95 04 Control board supply Specifies how the control board of the drive is powered Internal 24V Internal 24V The drive control board is powered from the drive power unit it is connected to 0 External 24V The drive control board is powered from an external power su...

Page 164: ...re necessarily supported This parameter does not affect the languages visible in the Drive composer PC tool Those are specified under View Settings Drive default language Not selected Not selected None 0 English English 1033 Italiano Italian 1040 Español Spanish 3082 Portugues Portuguese 2070 Français French 1036 Chinese Simplified PRC Simplified Chinese 2052 No Name Value Description Def FbEq16 B...

Page 165: ...999 Pass code 96 03 Access level status Shows which access levels have been activated by pass codes entered into parameter 96 02 Pass code 0b0000 0b0000 0b1111 1 1 0b0000 0b1111 Active access levels 96 04 Macro select Selects the control macro See chapter Control macros page 55 for more information After a selection is made the parameter reverts automatically to Done Done Done Macro selection comp...

Page 166: ...ated defaults implemented by it group 49 Panel port communication parameters 62 Reset home view Restores the home view layout back to show the values of the default parameters defined by the control macro in use 512 Reset end user texts Restores all end user texts to default values including the drive name contact info customized fault and warning texts PID unit and currency unit 1024 All to facto...

Page 167: ... in1 and 96 13 User set I O mode in2 7 Reserved 8 19 User1 backup User set 1 has been saved or loaded 20 User2 backup User set 2 has been saved or loaded 21 User3 backup User set 3 has been saved or loaded 22 User4 backup User set 4 has been saved or loaded 23 96 11 User set save load Enables the saving and restoring of up to four custom sets of parameter settings The set that was in use before po...

Page 168: ... DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Timed function 1 Not applicable Timed function 2 Not applicable Timed function 3 Not applicable Supervision 1 Bit 0 of 32 01 Supervision status see page 114 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 114 25 Supervision 3 Bit 2 of 32 01 Supervision ...

Page 169: ...ck is open To change the current user pass code enter a new code into this parameter as well as 96 101 Confirm user pass code A warning will be active until the new pass code is confirmed To cancel changing the pass code close the user lock without confirming To close the lock enter an invalid pass code in parameter 96 02 Pass code activate parameter 96 08 Control board boot or cycle the power See...

Page 170: ...nced programmer etc see 96 03 disabled 1 Freeze parameter lock state 1 Changing the parameter lock state prevented ie pass code 358 has no effect 2 Disable file download 1 Loading of files to drive prevented This applies to firmware upgrades parameter restore changing home view of control panel editing drive texts editing the favorite parameters list on control panel configuration settings made th...

Page 171: ...ame sizes 1 2 kHz 2 kHz 2 4 kHz 4 kHz 4 8 kHz 8 kHz 8 12 kHz 12 kHz 12 97 13 IR compensation Defines the relative output voltage boost at zero speed IR compensation The function is useful in applications with a high break away torque where vector control cannot be applied See also section IR compensation for scalar motor control on page 42 3 50 0 00 50 00 Voltage boost at zero speed in percent of ...

Page 172: ...mpensation 100 means full slip compensation according to parameters 99 08 Motor nominal frequency and 99 09 Motor nominal speed 0 0 200 Slip compensation in 1 1 97 94 IR comp max frequency Sets the frequency at which IR compensation set by parameter 97 13 IR compensation reaches 0 V The unit is of motor nominal frequency IR compensation When enabled IR compensation provides an extra voltage boost ...

Page 173: ... With a star connected motor RS is the resistance of one winding With a delta connected motor RS is one third of the resistance of one winding 0 00000 p u 0 00000 0 50000 p u Stator resistance in per unit 98 03 Rr user Defines the rotor resistance RR of the motor model 0 00000 p u 0 00000 0 50000 p u Rotor resistance in per unit 98 04 Lm user Defines the main inductance LM of the motor model 0 000...

Page 174: ...ile the drive is running Asynchro nous motor Asynchronous motor Standard squirrel cage AC induction motor asynchronous induction motor 0 Permanent magnet motor Permanent magnet motor Three phase AC synchronous motor with permanent magnet rotor and sinusoidal BackEMF voltage Note With permanent magnet motors special attention must be paid on setting the motor nominal values correctly in parameter g...

Page 175: ...ent of the motor The allowable range is 1 6 2 IN of the drive 0 2 IN with scalar control mode 1 1 A 99 07 Motor nominal voltage Defines the nominal motor voltage supplied to the motor This setting must match the value on the rating plate of the motor Notes With permanent magnet motors the nominal voltage is the BackEMF voltage at nominal speed of the motor If the voltage is given as voltage per rp...

Page 176: ... motor especially when performing a standstill identification run With a permanent magnet or synchronous reluctance motor this value is not needed Notes Do not enter an estimated value If you do not know the exact value leave the parameter at zero This parameter cannot be changed while the drive is running 0 00 0 00 1 00 Cosphi of the motor 100 1 99 12 Motor nominal torque Defines the nominal moto...

Page 177: ...s less than 10 Once the ID run is activated it can be canceled by stopping the drive The ID run must be performed every time any of the motor parameters 99 04 99 06 99 12 have been changed Ensure that the Safe Torque Off and emergency stop circuits if any are closed during the ID run This parameter cannot be changed while the drive is running None None No motor ID run is requested This mode can be...

Page 178: ...rement calibration Requests current measurement calibration ie identification of current measurement offset and gain errors The calibration will be performed at next start 5 Advanced Advanced ID run Only for frames R6 R8 Guarantees the best possible control accuracy The ID run takes a very long time to complete This mode should be selected when top performance is needed across the whole operating ...

Page 179: ... wrong direction for example because of the wrong phase order in the motor cable and correcting the cabling is considered impractical Note Changing this parameter does not affect speed reference polarities so positive speed reference will rotate the motor forward The phase order selection just ensures that forward is in fact the correct direction U V W U V W Normal 0 U W V Reversed rotation direct...

Page 180: ...the parameters whose default values depend on the supply frequency setting The supply frequency setting with the type designation of the drive also affects Group 99 Motor data parameter values though these parameters are not listed in the table No Name 95 20 HW options word 1 bit Supply frequency 60 Hz 50 Hz 95 20 HW options word 1 bit Supply frequency 60 Hz 60 Hz 11 45 Freq in 1 at scaled max 150...

Page 181: ... adjusted with parameter 96 02 password The default value is short menu Terms and abbreviations Parameters Input password Long and short menu 96 02 password 1 Short menu 2 Long menu Term Definition Actual signal Signal measured or calculated by the drive Usually can only be monitored but not adjusted some counter type signals can however be reset Analog src Analog source the parameter can be set t...

Page 182: ...elected settings Data Data parameter FbEq32 32 bit fieldbus equivalent The scaling between the value shown on the panel and the integer used in communication when a 32 bit value is selected for transmission to an external system The corresponding 16 bit scalings are listed in chapter Parameters page 63 List Selection list No Parameter number PB Packed Boolean bit list Real Real number Type Paramet...

Page 183: ...e inverter energy Real 0 1000000 00 kWh 100 1 kWh 01 55 Inverter GWh counter resettable Real 200000000 0 200000000 0 kWh 1 1 kWh 01 56 Inverter MWh counter resettable Real 0 65535 GWh 1 1 kWh 01 57 Inverter kWh counter resettable Real 0 1000 MWh 1 1 kWh 01 58 Cumulative inverter energy resettable Real 0 1000 kWh 1 1 kWh 01 61 Abs motor speed used Real 0 00 30000 00 rpm 100 1 rpm 01 62 Abs motor sp...

Page 184: ... 05 85 Main status word at fault PB 0000h FFFFh 1 1 05 86 DI delayed status at fault PB 0b0000 0b1111 1 1 05 87 Inverter temperature at fault PB 40 0 160 0 C 10 1 C 05 88 Reference used at fault Real 500 00 500 00 Hz 1600 0 1600 0 30000 00 30000 00 rpm Hz rpm 100 1 Hz 10 1 100 1 rpm 06 Control and status words 06 01 Main control word PB 0x0000 0xffff 1 1 06 11 Main status word PB 0x0000 0xffff 1 1...

Page 185: ...Freq in 1 at scaled max Real 32768 000 32767 000 1000 1 12 Standard AI 12 02 AI force selection PB 0b000 0b1111 1 1 12 03 AI supervision function List 0 4 1 1 12 04 AI supervision selection PB 0b000 0b1111 1 1 12 11 AI1 actual value Real 0 000 11 000 V V 1000 1 unit 12 12 AI1 scaled value Real 32768 000 32767 000 1000 1 12 13 AI1 forced value Real 0 000 11 000 V V 1000 1 unit 12 15 AI1 unit select...

Page 186: ... 0 100 1 23 Speed reference ramp 23 01 Speed ref ramp input Real 30000 00 30000 00 rpm 100 1 rpm 23 02 Speed ref ramp output Real 30000 00 30000 00 rpm 100 1 rpm 23 12 Acceleration time 1 Real 0 000 1800 000 s 1000 1 s 23 13 Deceleration time 1 Real 0 000 1800 000 s 1000 1 s 24 Speed reference conditioning 24 01 Used speed reference Real 30000 00 30000 00 rpm 100 1 rpm 24 02 Used speed feedback Re...

Page 187: ...type List 0 1 1 1 31 11 Fault reset selection Binary src 1 1 31 12 Autoreset selection PB 0x0000 0xffff 1 1 31 13 Selectable fault Real 0x0000 0xffff 1 1 31 14 Number of trials Real 0 5 1 1 31 15 Total trials time Real 1 0 600 0 s 10 1 s 31 16 Delay time Real 0 0 120 0 s 10 1 s 31 19 Motor phase loss List 0 1 1 1 31 20 Earth fault List 0 2 1 1 31 21 Supply phase loss List 0 1 1 1 31 22 STO indicat...

Page 188: ...steresis Real 0 00 100000 00 100 1 32 45 Supervision 5 function List 0 7 1 1 32 46 Supervision 5 action List 0 3 1 1 32 47 Supervision 5 signal Analog src 1 1 32 48 Supervision 5 filter time Real 0 000 30 000 s 1000 1 s 32 49 Supervision 5 low Real 21474836 00 21474836 00 100 1 32 50 Supervision 5 high Real 21474836 00 21474836 00 100 1 32 51 Supervision 5 hysteresis Real 0 00 100000 00 100 1 32 5...

Page 189: ...1 1980 6 5 2159 1 1 36 12 PVL peak time Data 1 1 36 13 PVL current at peak Real 32768 00 32767 00 A 100 1 A 36 14 PVL DC voltage at peak Real 0 00 2000 00 V 100 1 V 36 15 PVL speed at peak Real 30000 30000 rpm 100 1 rpm 36 16 PVL reset date Data 1 1 1980 6 5 2159 1 1 36 17 PVL reset time Data 1 1 36 20 AL1 0 to 10 Real 0 00 100 00 100 1 36 21 AL1 10 to 20 Real 0 00 100 00 100 1 36 22 AL1 20 to 30 ...

Page 190: ... Set 1 setpoint freeze enable Binary src 1 1 40 31 Set 1 deviation inversion Binary src 0 1 1 1 40 32 Set 1 gain Real 0 01 100 00 100 1 40 33 Set 1 integration time Real 0 0 9999 0 s 10 1 s 40 34 Set 1 derivation time Real 0 000 10 000 s 1000 1 s 40 35 Set 1 derivation filter time Real 0 0 10 0 s 10 1 s 40 36 Set 1 output min Real 100 00 100 00 10 1 40 37 Set 1 output max Real 100 00 100 00 10 1 4...

Page 191: ... ms 46 14 Filter time power Real 2 20000 ms 1 1 ms 46 21 At speed hysteresis Real 0 00 30000 00 rpm 100 1 rpm 46 22 At frequency hysteresis Real 0 00 1000 00 Hz 100 1 Hz 46 31 Above speed limit Real 0 00 30000 00 rpm 100 1 rpm 46 32 Above frequency limit Real 0 00 1000 00 Hz 100 1 Hz 46 41 kWh pulse scaling Real 0 001 1000 000 kWh 1000 1 kWh 46 43 Power decimals Real 0 3 1 1 46 44 Current decimals...

Page 192: ...dress Real 0 255 1 1 58 04 Baud rate List 0 7 1 1 58 05 Parity List 0 3 1 1 58 06 Communication control List 0 2 1 1 58 07 Communication diagnostics PB 0000h FFFFh 1 1 58 08 Received packets Real 0 4294967295 1 1 58 09 Transmitted packets Real 0 4294967295 1 1 58 10 All packets Real 0 4294967295 1 1 58 11 UART errors Real 0 4294967295 1 1 58 12 CRC errors Real 0 4294967295 1 1 58 14 Communication ...

Page 193: ... Real 225 600 V 79 57 Boost factor Real 0 75 1 50 79 61 Fault reset time Real 1 0 1200 0 s 1 1 79 71 Motor factor Real 0 1 6 0 80 Flow calculation 80 01 Calculated flow Real 0 00 200000 00 m3 h 100 1 80 03 Total flow Real 0 00 21474836 00 m3 100 1 80 06 Today s flow Real 0 00 21474836 00 m3 100 1 80 07 Sensored flow Real 0 2147483648 100 1 80 13 Flow function List 1 1 80 14 Flow calc gain Real 0 5...

Page 194: ...ive List 0 1 13 27 1 1 96 06 Parameter restore List 1 1 96 07 Parameter save manually List 0 1 1 1 96 08 Control board boot List 0 1 1 1 96 10 User set status List 0 11 1 1 96 11 User set save load List 0 5 18 21 1 1 96 12 User set I O mode in1 Binary src 1 1 96 13 User set I O mode in2 Binary src 1 1 96 16 Unit selection PB 0b0000 0b1111 1 1 96 20 Time sync primary source List 1 1 96 51 Clear fau...

Page 195: ...t 0 1 1 1 99 04 Motor control mode List 0 1 1 1 99 06 Motor nominal current Real 0 32767 0 A 10 1 A 99 07 Motor nominal voltage Real 0 32767 0 V 10 1 V 99 08 Motor nominal frequency Real 0 0 500 0 Hz 10 1 Hz 99 09 Motor nominal speed Real 0 30000 rpm 1 1 rpm 99 10 Motor nominal power Real 0 00 10000 00 kW or 0 00 13404 83 hp kW or hp 100 1 unit 99 11 Motor nominal cos ϴ Real 0 00 1 00 100 1 99 12 ...

Page 196: ...196 Additional parameter data ACQ80 FW book Page 196 Thursday February 14 2019 11 33 AM ...

Page 197: ...g fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in chapter Safety instructions at the beginning of the Hardware manual of the drive before working on the drive Indications Warnings and faults Warnings and faults indicate an abnormal drive status The codes of active warnings and faults are displayed on the control panel of the drive as ...

Page 198: ...an be edited To specify external events use parameter 31 Fault functions Warning fault history Event log All indications are stored in the event log with a time stamp and other information The event log stores information on the last 8 fault recordings that is faults that tripped the drive or fault resets the last 10 warnings or pure events that occurred See section Viewing warning fault informati...

Page 199: ...ics Fault history parameters in group 04 Warnings and faults page 71 The event log can also be accessed and reset using the Drive composer PC tool See Drive composer PC tool user s manual 3AUA0000094606 English ACQ80 FW book Page 199 Thursday February 14 2019 11 33 AM ...

Page 200: ...tar connection Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insulation of the assembly in the Hardware manual of the drive Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 Motor data corresponds to the moto...

Page 201: ... the problem persists contact your local ABB representative A3A2 DC link undervoltage Intermediate circuit DC voltage too low when the drive is stopped A3AA DC not charged The voltage of the intermediate DC circuit has not yet risen to operating level A490 Incorrect temperature sensor setup Sensor type mismatch Check the settings of temperature source parameters 35 11 and 35 21 against 91 21 and 9...

Page 202: ...onditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power A580 PU communication Communication errors between drive control unit and power unit Check connections between drive control unit and power unit and value of parameter 95 04 Control board supply A581 Fan Cooling fan feedback missing Check the auxiliary code to identify the fan Code...

Page 203: ... feedback from output phases does not match control signals Contact your local ABB representative A5F0 Charging feedback Charging feedback signal missing Check the feedback signal coming from the charging system A5F1 Redundant measurement Duplicated measurements are beyond limits Contact your local ABB representative A5F2 Overtemperature hw Excessive hardware temperature Contact your local ABB rep...

Page 204: ...ge 52 A6B1 User pass code not confirmed A new user pass code has been entered in parameter 96 100 but not confirmed in 96 101 Confirm the new pass code by entering the same code in 96 101 To cancel close the user lock without confirming the new code See section User lock page 52 A6D1 FBA A parameter conflict The drive does not have a functionality requested by a PLC or requested functionality has ...

Page 205: ...s master online offline error etc Check cable connections to the EIA 485 X5 terminals 29 30 and 31 on the control unit A7EE Panel loss Programmable warning 49 05 Communication loss action Control panel or PC tool selected as active control location for drive has ceased communicating Check PC tool or control panel connection Check control panel connector Check mounting platform if being used Discon...

Page 206: ...pervision function 2 Check the source of the warning parameter 32 17 Supervision 2 signal A8B2 Signal supervision 3 Editable message text Programmable warning 32 26 Supervision 3 action Warning generated by the signal supervision function 3 Check the source of the warning parameter 32 27 Supervision 3 signal A8B3 Signal supervision 4 Editable message text Programmable warning 32 36 Supervision 4 a...

Page 207: ...xternal device Check setting of parameter 31 09 External event 5 source AF8C Process PID sleep mode The drive is entering sleep mode Informative warning See section Tracking page 40 and parameters 40 43 40 48 AFAA Autoreset A fault is about to be autoreset Informative warning See the settings in parameter group 31 Fault functions AFE1 Emergency stop off2 Emergency stop mode selection off2 command ...

Page 208: ... speed This alarm occurs when the start command is provided and the actual speed of the motor 01 01 is not increasing above 79 51 Pump minimum speed within the time calculated by the drive software internally The warning resets automatically after the time defined in 79 61 Fault reset time elapses and if start command is active the drive restarts automatically Check the pump minimum speed set in 7...

Page 209: ...k acceleration times in parameter group 23 Speed reference ramp speed control or 28 Frequency reference chain frequency control Also check parameter 46 03 Torque scaling Check motor and motor cable including phasing and delta star connection Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 corresponds to the motor rating plate Chec...

Page 210: ...ect input power and motor cable connection ie input power cable is connected to drive motor connection Check input power connections 3210 DC link overvoltage Excessive intermediate circuit DC voltage Check that the supply voltage matches the nominal input voltage of the drive Check the supply line for static or transient overvoltage Check brake chopper and resistor if present Check deceleration ti...

Page 211: ...wer 4380 Excess temperature difference High temperature difference between the IGBTs of different phases Check the motor cabling Check cooling of drive module s 4981 External temperature 1 Measured temperature 1 has exceeded fault limit Check the value of parameter 35 02 Measured temperature 1 Check the cooling of the motor or other equipment whose temperature is being measured 4982 External tempe...

Page 212: ...m with internal temperature measurement of the drive Contact your local ABB representative 5095 Redundant measurement Duplicated measurements are beyond limits Contact ABB 5096 Overtemperature hw Excessive hardware temperature Contact your local ABB representative 5098 I O communication loss Communication failure to standard I O Try resetting the fault or cycle the power to the drive 5681 PU commu...

Page 213: ...file load File read error Reboot the control unit using parameter 96 08 Control board boot or by cycling power If the problem persists contact your local ABB representative 64A3 Application loading Application file incompatible or corrupted Check the auxiliary code See actions for each code below 8006 Not enough memory for the application Reduce the size of the application Reduce the number of par...

Page 214: ... in backup or restore state 65A1 FBA A parameter conflict The drive does not have a functionality requested by PLC or requested functionality has not been activated Check PLC programming Check settings of parameter groups 50 Fieldbus adapter FBA and 51 FBA A settings 6681 EFB comm loss Programmable fault 58 14 Communication loss action Communication break in embedded fieldbus EFB communication Che...

Page 215: ...king properly Check installation of IO module 7085 Incompatible option module Fieldbus option module not supported Replace the module with a supported type 7086 I O module AI overvoltage Overvoltage detected in AI AI is changed to voltage mode from mA mode AI will return automatically back to mA mode when the AI signal level is within acceptable limits Check AI signal levels 7100 Excitation curren...

Page 216: ...ation of fieldbus interface Check settings of parameter groups 50 Fieldbus adapter FBA 51 FBA A settings 52 FBA A data in and 53 FBA A data out Check cable connections Check if communication master is able to communicate 8000 Unicos system error System fault Power cycle 8009 Current limit Motor actual current exceeded the limit defined in parameter 30 17 Maximum current Reduce the motor load Check...

Page 217: ...vent 2 type Fault in external device 2 Check the external device Check setting of parameter 31 03 External event 2 source 9083 External fault 3 Editable message text Programmable fault 31 05 External event 3 source 31 06 External event 3 type Fault in external device 3 Check the external device Check setting of parameter 31 05 External event 3 source 9084 External fault 4 Editable message text Pro...

Page 218: ...r nominal current and 30 17 Maximum current Make sure that 30 17 99 06 Check that the drive is dimensioned correctly according to the motor 0002 Maximum speed limit or calculated field weakening point too low Check settings of parameters 30 11 Minimum speed 30 12 Maximum speed 99 07 Motor nominal voltage 99 08 Motor nominal frequency 99 09 Motor nominal speed Make sure that 30 12 0 55 99 09 0 50 s...

Page 219: ...advanced standstill ID run Check that the motor and drive sizes are compatible Contact your local ABB representative 0013 Asynchronous motors only Motor data error Check that the motor nominal value settings in the drive are the same as in the motor nameplate Contact your local ABB representative FF63 STO diagnostics failure SW internal malfunction Reboot the control unit using parameter 96 08 Con...

Page 220: ...220 Fault tracing ACQ80 FW book Page 220 Thursday February 14 2019 11 33 AM ...

Page 221: ...he Modbus RTU protocol The drive control program can handle 10 Modbus registers in a 10 millisecond time level For example if the drive receives a request to read 20 registers it will start its response within 22 ms of receiving the request 20 ms for processing the request and 2 ms overhead for handling the bus The actual response time depends on other factors as well such as the baud rate a param...

Page 222: ...ween PLC and drives easily Drive ON TERM ON BIAS SLOT 1 TERM ON1 BIAS ON2 Drive ON TERM ON BIAS TERM OFF BIAS OFF Process I O cyclic Service messages acyclic Data flow Control Word CW Status Word SW Actual values Parameter R W requests responses Fieldbus controller Fieldbus Drive ON TERM ON BIAS SLOT 1 TERM OFF BIAS OFF Termination ON1 1 The device at both ends on the fieldbus must have terminatio...

Page 223: ...Defines the action taken when a communication loss is detected 58 15 Communication loss mode Cw Ref1 Ref2 default 2 Enables disables communication loss monitoring and defines the means for resetting the counter of the communication loss delay 58 16 Communication loss time 3 0 s default Defines the timeout limit for the communication monitoring 58 17 Transmit delay 0 ms default Defines a response d...

Page 224: ...status word two references and two actual values Defines the address of the drive parameter which the Modbus master accesses when it reads from or writes to the register address corresponding to Modbus In Out parameters Select the parameters that you want to read or write through the Modbus I O words RO DIO control word 31 AO1 data storage 32 AO2 data storage 33 Feedback data storage 40 Setpoint d...

Page 225: ...TROL INPUTS 96 07 Parameter save manually Save reverts to Done Saves parameter value changes including those made through fieldbus control to permanent memory Parameter Setting for fieldbus control Function Information ACQ80 FW book Page 225 Thursday February 14 2019 11 33 AM ...

Page 226: ...controlling the drive from a fieldbus system The CW is sent by the fieldbus controller to the drive With drive parameters the user selects the EFB CW as the source of drive control commands such as start stop emergency stop selection CW SW ACT1 ACT2 I O 1 I O 2 I O 3 I O 69 EFB CW EFB SW Actual 1 Actual 2 Par 01 01 255 255 1 See also other parameters which can be controlled through fieldbus 2 Data...

Page 227: ...CT1 and ACT2 are 16 bit or 32 bit signed integers They convey selected drive parameter values from the drive to the master Whether the actual values are scaled or not depends on the settings of 58 28 EFB act1 type and 58 29 EFB act2 type See section About the control profiles page 229 Data input outputs Data input outputs are 16 bit or 32 bit words containing selected drive parameter values Parame...

Page 228: ... decimal addressing to represent Modbus holding register addresses Modbus master devices that are limited to the 5 digit decimal addressing may still access registers 400001 to 409999 by using 5 digit decimal addresses 40001 to 49999 Registers 410000 465536 are inaccessible to these masters See parameter 58 33 Addressing mode Note Register addresses of 32 bit parameters cannot be accessed by using...

Page 229: ...eive and send messages according to one of the two profiles ABB Drives DCU Profile For the ABB Drives profile the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive The DCU Profile involves no data conversion or scaling The figure below illustrates the effect of the profile selection Profile selection Control profile selection with par...

Page 230: ... Warning Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION D Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal 0 Inhibit operation Proceed to OPERATION INHIBITED 4 RAMP_OUT_ ZERO 1 Normal operation Proceed to RAM...

Page 231: ..._ CMD 1 Fieldbus control d 0 Control Word 0 or Reference 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control d Reference and deceleration acceleration ramp are locked 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if the control location is parameterized to be selected from the fieldbus 0 Select External Control Location EXT1 Effective if th...

Page 232: ...ignal 7 STOPMODE_RA MP 1 Normal ramp stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 8 STOPMODE_EM ERGENCY_RAM P 1 Emergency ramp stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 9 STOPMODE_CO AST 1 Coast stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 10 RAMP_PAIR _2 1 Not applicable 0 Not applicable 11 RAMP_OUT_ZER O 1 Force Ram...

Page 233: ... for reference from the fieldbus is requested Steal reference from the active source 0 no op 18 Reserved for RUN_DISABLE_1 Not yet implemented 19 Reserved 20 Reserved 21 Reserved 22 USER_0 Writable control bits that can be combined with drive logic for application specific functionality 23 USER_1 24 USER_2 25 USER_3 26 31 Reserved Bit Name Value State Description ACQ80 FW book Page 233 Thursday Fe...

Page 234: ... inactive 0 OFF2 ACTIVE 5 OFF_3_STATUS 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits e g in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 REMOTE 1 Drive control locatio...

Page 235: ...d is not decreasing 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive is not at setpoint 8 LIMIT 1 Drive operation is limited 0 Drive operation is not limited 9 SUPERVISION 1 Actual value speed frequency or torque is above a limit Limit is set with parameters 46 31 46 33 0 Actual value speed frequency or torque is within limits 10 REVERSE_REF 1 Drive reference is in the reverse direction 0 Drive refere...

Page 236: ...mplemented 19 Reserved 20 Reserved 21 Reserved 22 USER_0 Status bits that can be combined with drive logic for application specific functionality 23 USER_1 24 USER_2 25 USER_3 26 REQ_CTL 1 Control is requested in this channel 0 Control is not requested in this channel 27 31 Reserved Bit Name Value State Description ACQ80 FW book Page 236 Thursday February 14 2019 11 33 AM ...

Page 237: ...he ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words See sections Control Word for the ABB Drives profile on page 230 and Status Word for the ABB Drives profile on page 234 ACQ80 FW book Page 237 Thursd...

Page 238: ...0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1xx xxxx x111 CW xxxx x1xx xxxx 1111 and SW Bit12 1 CW Control Word SW Status Word n Speed I Input Current RFG Ramp Function Generator f Frequency ABB Drives profile SWITCH ON INHIBITED NOT READY TO SWITCH ON READY TO SWITCH ON READY...

Page 239: ...r A negative value is formed by calculating the two s complement from the corresponding positive value The actual values are scaled as defined by parameters 99 08 99 09 46 03 and 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type see page 152 99 09 with motor nominal speed 99 08 with motor nominal frequency 0 20000 20000 Drive Fieldbus 0 ...

Page 240: ...58 101 Data I O 1 400002 Default Reference 1 Ref1 16bit The selection can be changed using parameter 58 104 Data I O 4 400003 Default Reference 2 Ref2 16bit The selection can be changed using parameter 58 104 Data I O 4 400004 Default Status Word SW 16bit See sections Status Word for the ABB Drives profile page 234 and Status Word for the DCU Profile page 235 The selection can be changed using par...

Page 241: ...nters 04h Force Listen Only Mode 0Ah Clear Counters and Diagnostic Register 0Bh Return Bus Message Count 0Ch Return Bus Comm Error Count 0Dh Return Bus Exception Error Count 0Eh Return Slave Message Count 0Fh Return Slave No Response Count 10h Return Slave NAK negative acknowledge Count 11h Return Slave Busy Count 12h Return Bus Character Overrun Count 14h Clear Overrun Counter and Flag 0Bh Get Co...

Page 242: ...n of contents of parameters 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04h Product name ACQ80 Code Name Description 01h ILLEGAL FUNCTION The function code received in the query is not an allowable action for the server 02h ILLEGAL ADDRESS The data address received in the query is not an allowable address for the server 03h ILLEGAL VALUE The requested quantity of regist...

Page 243: ... RAMP_IN_ZERO RUN_DISABLE 000008 RESET STOPMODE_RAMP 000009 JOGGING_1 STOPMODE_EMERGENCY_RAMP 000010 JOGGING_2 STOPMODE_COAST 000011 REMOTE_CMD Reserved 000012 EXT_CTRL_LOC RAMP_OUT_ZERO 000013 USER_0 RAMP_HOLD 000014 USER_1 RAMP_IN_ZERO 000015 USER_2 Reserved 000016 USER_3 Reserved 000017 Reserved FB_LOCAL_CTL 000018 Reserved FB_LOCAL_REF 000019 Reserved Reserved 000020 Reserved Reserved 000021 R...

Page 244: ...ord bit 1 000035 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 000036 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 000037 Control for relay output RO5 parameter 10 99 RO DIO control word bit 4 Control for re...

Page 245: ...OFF_3_STATUS Reserved 100007 SWC_ON_INHIB Reserved 100008 ALARM AT_SETPOINT 100009 AT_SETPOINT LIMIT 100010 REMOTE SUPERVISION 100011 ABOVE_LIMIT Reserved 100012 USER_0 Reserved 100013 USER_1 PANEL_LOCAL 100014 USER_2 FIELDBUS_LOCAL 100015 USER_3 EXT2_ACT 100016 Reserved FAULT 100017 Reserved ALARM 100018 Reserved Reserved 100019 Reserved Reserved 100020 Reserved Reserved 100021 Reserved Reserved ...

Page 246: ...s bit 2 Delayed status of digital input DI3 parameter 10 02 DI delayed status bit 2 100036 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 100037 Delayed status of digital input DI5 parameter 10 02 DI delayed status bit 4 Delayed status of digital input DI5 parameter 10 02 DI delayed status bit ...

Page 247: ...o error 02h Low High limit exceeded 03h Faulty Index Unavailable index of an array parameter 05h Incorrect Data Type Value does not match the data type of the parameter 65h General Error Undefined error when handling query 400093 Failed Register The last register discrete input coil input register or holding register that failed to be read or written 400094 Last Register Written Successfully The l...

Page 248: ...248 Fieldbus control through the embedded fieldbus interface EFB ACQ80 FW book Page 248 Thursday February 14 2019 11 33 AM ...

Page 249: ...ter fieldbus adapter A FBA A mounted onto the control unit of the drive The drive can be configured to receive all of its control information through the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources such as digital and analog inputs depending on how control locations EXT1 and EXT2 are configured Fieldbus adapters are available for ...

Page 250: ...has a free version library called PS553 drives which helps user to communicate and control between PLC and drives easily Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control word CW Fieldbus controller Parameter R W requests responses Status word SW Actual values Fieldbus Other devices Drive Type Fxxx fieldbus adapter installed onto drive control unit slot 1 ACQ80 FW...

Page 251: ...DATA OUT 2 4 1 2 3 12 DATA IN 2 5 1 2 3 12 FBA MAIN SW FBA ACT1 FBA ACT2 Par 01 01 99 99 FBA MAIN CW Par 10 01 99 99 1 See also other parameters which can be controlled from fieldbus 2 The maximum number of data words used is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the User s manual of the appropriate fieldbus adapter ...

Page 252: ... shown by parameter 50 13 FBA A control word and the Status word transmitted to the fieldbus network by 50 16 FBA A status word This raw data is very useful to determine if the fieldbus master is transmitting the correct data before handing control to the fieldbus network References The references are provided by MPPT and does not depend on any user settings For more information on MPPT see chapte...

Page 253: ...F3 inactive 0 Emergency stop stop within time defined by drive parameter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED WARNING Ensure motor and driven machine can be stopped using this stop mode 3 Run 1 Proceed to OPERATION D Note Run enable signal must be active see drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal 0 I...

Page 254: ...gging setpoint 1 Notes Bits 4 6 must be 0 See also section Parameter 97 01 Switching frequency reference and 97 02 Minimum switching frequency page 162 page 44 0 Inching jogging 1 disabled 8 Reserved 9 Inching 2 1 Accelerate to inching jogging setpoint 2 See notes at bit 8 0 Inching jogging 2 disabled 9 Reserved 10 Remote cmd 1 Fieldbus control d 0 Control word and reference not getting through to...

Page 255: ...3 ACTIVE 6 Switch on inhibited 1 SWITCH ON INHIBITED 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 OPERATING Actual value equals reference is within tolerance limits 0 Actual value differs from reference is outside tolerance limits 9 Remote 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 Above limit See bit 10 of 06 17 Drive status word 2 11 User b...

Page 256: ...xxx 1111 CW xxxx x1xx xxxx x111 CW Control word SW Status word bx bit x n Speed I Input Current RFG Ramp Function Generator f Frequency SW b2 0 from any state Fault from any state from any state SW b1 0 n f 0 I 0 SW b5 0 Emergency stop OFF3 CW b2 0 SW b2 1 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 CW b4 0 CW b5 0 CW b6 0 OFF1 CW b0 0 from any state CW b3 0 n f 0 I 0 STATE condition rising edge...

Page 257: ...50 Fieldbus adapter FBA starting from 50 04 Examples of appropriate values are shown in the tables below 7 Set the fieldbus adapter module configuration parameters in group 51 FBA A settings As a minimum set the required node address and the communication profile 8 Define the process data transferred to and from the drive in parameter groups 52 FBA A data in and 53 FBA A data out Note Depending on...

Page 258: ...ng according to the currently active Ref1 mode defined in parameter 50 04 51 01 FBA A type 1 FPBA1 Shows type of the fieldbus adapter module 51 02 Node address 32 Defines the PROFIBUS node address of the fieldbus adapter module 51 03 Baud rate 120001 Shows current baud rate on the PROFIBUS network in kbit s 51 04 MSG type 1 PPO21 Shows telegram type selected by the PLC configuration tool 51 05 Pro...

Page 259: ... decimal READY TO SWITCH ON 47Fh 1151 decimal OPERATING Speed mode 79 10 Operating mode 4 Fieldbus A Selects fieldbus adapter A as the source of the start and stop commands 1 Read only or automatically detected set 2 Example Drive parameter Setting for ACS 560 drives Description ACQ80 FW book Page 259 Thursday February 14 2019 11 33 AM ...

Page 260: ...260 Fieldbus control through a fieldbus adapter ACQ80 FW book Page 260 Thursday February 14 2019 11 33 AM ...

Page 261: ... a 32 bit PC tool used for commissioning and maintaining ABB common architecture drives The drive composer can be connected to a drive that has assistant panel or a dummy panel The full version is called Drive composer pro and the free version is called Drive composer entry The drive composer free version is available for download from ABB website Note The drive composer cannot be connected to the...

Page 262: ... to meet the following requirements Computer with drive composer installed Assistant control panel or Dummy panel Mini USB cable assistant control panel or BCBL 01 cable dummy panel Communication devices Use the following communication devices BCBL 01 cable to connect the drive with a dummy panel Connect BCBL 01 cable to the RJ 45 port of the panel and the other end to the USB port of your compute...

Page 263: ...istant panel For more information see Drive composer start up and maintenance PC tool user s manual 3AUA0000094606 English USB cable Drive with Assistant control panel Computer with Drive composer Drive composer ACQ80 FW book Page 263 Thursday February 14 2019 11 33 AM ...

Page 264: ...264 Parameterization with drive composer ACQ80 FW book Page 264 Thursday February 14 2019 11 33 AM ...

Page 265: ...m the following actions with the Automation builder drive manager Monitor the drive status running stopped external control locations EXT1 EXT2 and motor running direction Monitor the drive parameters Monitor the drive firmware version and properties Monitor the drive parameter values along with the parameter attributes like parameter minimum and maximum settings parameter units and parameter prot...

Page 266: ...nager to the respective standalone drive tool parameter file formats dsp mdwp dcparamsbak Import the drive parameters dsp dwp dcparamsbak to the Drive Manager and compare the parameter values of the file with the project view file Update and save a group or a single parameter to the drive Connection diagram Drive PLC Computer with Automa tion build manager Profibus Profinet ACQ80 FW book Page 266 ...

Page 267: ...ation on automation builder application download purchase see http new abb com plc automationbuilder platform software The information about configuring automation builder with drive and other details are available in the online help of the application ACQ80 FW book Page 267 Thursday February 14 2019 11 33 AM ...

Page 268: ...268 Parameterization with automation builder drive manager ACQ80 FW book Page 268 Thursday February 14 2019 11 33 AM ...

Page 269: ...avigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at abb com drives d...

Page 270: ...ives www abb com drivespartners Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3AXD50000170654 Rev A EN 2018 02 01 ACQ80 FW book Page 270 Thursday February 14 2019 11 33 AM ...

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