5-72
CONNECTING RODS AND PISTONS
b. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
c. Measure piston skirt diameter “b” with the
micrometer.
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
EAS30748
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
• Piston ring
(into the cylinder)
TIP
Use the piston crown to level the piston ring near
bottom of cylinder, where cylinder wear is low-
est.
3. Measure:
• Piston ring end gap
Out of specification
→
Replace the piston
ring.
TIP
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
Piston
Diameter
77.975–77.990 mm (
3
.0699–
3
.0705 in)
a. 9.0 mm (0.35 in) from the bottom edge of the
piston
Piston-to-cylinder clearance = Cylinder bore
“C” - Piston skirt diameter “b”
Piston-to-cylinder clearance
0.010–0.0
3
5 mm (0.0004–0.0014
in)
a
b
G089001
Top ring
Side clearance limit
0.115 mm (0.0045 in)
2nd ring
Side clearance limit
0.115 mm (0.0045 in)
Top ring
End gap limit
0.50 mm (0.0197 in)
2nd ring
End gap limit
1.15 mm (0.045
3
in)
a. Bottom of cylinder
b. Upper of cylinder
G089002
a
b
G089003
Содержание XSR900 2022
Страница 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 28: ...1 19 SPECIAL TOOLS ...
Страница 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Страница 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Страница 64: ...2 35 CABLE ROUTING Front brake hose left side view 1 2 4 3 A 3 7 C 5 B 6 H 3 2 8 3 F F G G E E I D 2 8 3 J ...
Страница 68: ...2 39 CABLE ROUTING ABS ECU Electronic Control Unit top and left side view 7 8 4 A B 1 2 3 4 5 C D 5 8 E 9 7 6 ...
Страница 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Страница 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Страница 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Страница 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Страница 84: ...2 55 CABLE ROUTING ...
Страница 118: ...3 32 PERIODIC MAINTENANCE ...
Страница 314: ...5 97 TRANSMISSION ...
Страница 316: ...6 1 COOLING SYSTEM DIAGRAMS EAS20299 COOLING SYSTEM DIAGRAMS 3 2 1 1 1 Water pump 2 Thermostat 3 Radiator ...
Страница 317: ...6 2 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 1 Water jacket joint 2 Thermostat 3 Water pump 4 Oil cooler 5 Coolant reservoir ...
Страница 330: ...6 15 WATER PUMP ...
Страница 347: ......
Страница 353: ...8 6 IGNITION SYSTEM ...
Страница 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Страница 361: ...8 14 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 23 Battery 24 Engine ground ...
Страница 363: ...8 16 CHARGING SYSTEM ...
Страница 379: ...8 32 COOLING SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 383: ...8 36 FUEL PUMP SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 398: ...8 51 ELECTRICAL COMPONENTS ...
Страница 417: ...9 11 SYSTEM DIAGRAM ...
Страница 437: ...9 31 CRUISE CONTROL SYSTEM ...
Страница 723: ......
Страница 724: ......