SETUP INSTRUCTIONS
2016
Freeride E
‑
SM
Art. no. 3213505en
Страница 1: ...SETUP INSTRUCTIONS 2016 Freeride E SM Art no 3213505en ...
Страница 2: ......
Страница 3: ...al specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options devi ations from illustrations and descriptions misprints and other errors The models portrayed partly contain spec...
Страница 4: ...stems Only this qualification authorizes you to de energize the electrical system and perform electro technical work in a de energized state All work identified by this symbol requires a level 3 qualification for high voltage systems Only this qualification authorizes you to perform electro technical work under voltage Indicates a page reference more information is provided on the specified page I...
Страница 5: ...ion warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 3 Degrees of risk and symbols Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note Indicates a danger that will lead t...
Страница 6: ...Have a lift stand available Lift stand 54829055000 Carefully loosen and remove the tension belt of the footrest bracket Info An assistant prevents the motorcycle from falling over 402050 01 Together with an assistant take the vehicle off the palette Position the vehicle on a lift stand Check the vehicle for transport damage 0 0 0 0 C00761 10 Remove screws Take off the handlebar clamps Remove screw...
Страница 7: ...f ft M00696 01 Release the axle clamp screws and remove the wheel spindle Install the front wheel p 11 C00863 01 Position the controls on the right half of the handlebar C00864 01 Position the controls on the left half of the handlebar 402390 01 Mount the turn signal switch and connect the plug in connector on the wiring har ness ...
Страница 8: ...al compartment Connect turn signal relay Route the wiring harness for the rear turn signal and license plate lamp and con nect the electrical consumers Mount the electrical compartment S01177 10 Insert the black and violet cables of the bulb included in the separate enclosure into the socket and position it in the turn signal indicator lamp Position the turn signal on each side and mount and tight...
Страница 9: ...12 V battery p 16 Install the 12 V battery p 20 Unpack and mount the KTM PowerParts included in the delivery optional Info Read the accompanying KTM PowerParts fitting instructions Apply the label included in the delivery optional M00700 01 Mount the mirror clamps on both sides M01438 01 Mount and tighten the rear mirror on both sides C00869 10 Note Material damage The ferrite core has a one way l...
Страница 10: ...rite core and brake line on the motor Position clamp C00869 10 Mount and tighten screw Guideline Remaining screws for motor M6 10 Nm 7 4 lbf ft The clamp is fully closed but the cable is not pinched C00874 01 Mount the cable tie s Position all controls in their exact positions on the handlebar Tighten all screws Carry out the unlocking procedure for the KTM PowerPack p 13 Prepare the vehicle accor...
Страница 11: ... the vehicle Lift stand 78929955100 The wheels are no longer in contact with the ground Secure the motorcycle against falling over 4 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface 401943 10 Main work Remove the motorcycle from the lift stand Remove the lift stand To park the motor...
Страница 12: ...sonnel Ascertain that the KTM PowerPack is at zero potential p 22 Ascertain that the discharge plug is de energized p 22 C00721 10 Main work Check the battery discharge plug form ring p 11 Mount the covering cap with one hand 4 5 Removing the covering cap Note Material damage Components damaged or destroyed by water or dirt Mount the covering cap if you have removed the KTM PowerPack C00721 10 Mai...
Страница 13: ...crew top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Mount and tighten screw Guideline Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Info The heim joint for the shock absorber at the swingarm is Teflon coated It must not be greased with grease nor with any other lubricants Lubricants dissolve the Teflon coating thereby drastically reducing the service life Mount and tighten scre...
Страница 14: ...wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the front brake lever several times until the brake linings are in contact with the brake disc Remove the motorcycle from the lift stand p 9 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws Guideline Screw fork stub M8 15 Nm 11 1 lbf ft Finishing work Install the KTM PowerPack p 18 Option HV 2 t...
Страница 15: ...k p 18 Connect the diagnostics tool and start it Clear the fault memory using the KTM diagnostics tool Read out the fault memory using the KTM diagnostics tool When fault memory is empty work is complete 4 12 Positioning the battery charger Warning Risk of injury There is a risk of electric shock in a moist environment The battery charger is not waterproof Only use the battery charger in dry condi...
Страница 16: ...Guideline Ambient temperature 15 50 C 5 122 F Ensure that the power plug for the battery charger always remains easily accessible 4 13 Checking residual current protection switch K00031 10 Warning Risk of injury There is a risk of electric shock with a faulty residual current protection switch Before each use of the charger check the residual current protection switch Do not use the residual curre...
Страница 17: ...rged when the vehicle switches off with blink code 11 Info When the temperature of the KTM PowerPack exceeds the permitted value during charging the battery charger will stop the charging process All LEDs and the LEDs for the current charge level light up alternately every second As soon the temperature of the KTM PowerPack returns to the permitted range the charging process continues automaticall...
Страница 18: ... If the seal is dirty Clean the seal without using water or compressed air If the seal is damaged or worn Change the seal Mount the charging socket protection cap Finishing work Lock the seat p 13 4 15 Recharging the 12 V battery Warning Risk of injury Battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact ...
Страница 19: ...itch on the battery charger Battery charger 58429074000 Info Never remove lid In addition this battery charger can be used to test the open circuit voltage This battery charger also makes overcharging the battery impossible Switch off the battery charger after charging Disconnect the battery from the bat tery charger Guideline The charging current charging voltage or charging time must not be exce...
Страница 20: ...electric motor after installation Only lift the KTM PowerPack using the carry handle Make sure that nobody is pinched when the KTM PowerPack is removed or installed Note Material damage Components damaged or destroyed by water or dirt Before installing the KTM PowerPack check that the battery discharge plug on the electric motor and the battery discharge socket on the KTM PowerPack are clean Check...
Страница 21: ...Avoid contact with battery gases Keep sparks or open flames away from the battery Only charge batteries in well ventilated rooms With skin contact rinse the affected area with plenty of water Flush eyes with water for at least 15 minutes and consult a physician if battery gases have come into contact with the eyes Warning Environmental hazard The battery contains elements that are harmful to the e...
Страница 22: ...tion the 12 V battery in the battery compartment Connect the positive cable to the 12 V battery Connect the negative cable to the 12 V battery Reconnect rubber band Finishing work Lock the seat p 13 4 20 Installing the front fender C00702 10 Main work Position the front fender Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Refit the headlight mask wi...
Страница 23: ...front of a light wall and make a mark at the height of the center of the low beam headlight Make another mark at a distance under the first mark Guideline Distance 5 cm 2 in Position the vehicle vertically a distance away from the wall Guideline Distance 5 m 16 ft The rider now sits down on the motorcycle with a full set of protective clothing Turn the key in the ignition lock to the position Push...
Страница 24: ...g points could be live Use personal protective equipment and follow safety precautions Condition The KTM PowerPack has been removed 309699 10 Main work Prepare the special tool for measurement AVL Ditest HV Safety 2000 70029068000 Start software HV Safety Select Zero potential Follow the instructions in the HV Safety Owner s Manual Finishing work Mount the covering cap p 10 4 25 Ascertaining that ...
Страница 25: ...ual 4 27 Performing an equipotential bonding check KTM PowerPack installed Warning Risk of injury The measuring points could be live Use personal protective equipment and follow safety precautions Condition The KTM PowerPack has been removed 309699 10 Prepare the special tool for measurement AVL Ditest HV Safety 2000 70029068000 Start software HV Safety Select Equipotential bonding check Follow th...
Страница 26: ... Spray silicone spray onto the new form ring Mount the form ring Finishing work Install the KTM PowerPack p 18 Option HV 2 technical personnel Perform an equipotential bonding check KTM PowerPack installed p 23 Lock the seat p 13 ...
Страница 27: ...1 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand attachment M8 25 Nm 18 4 lbf ft Loctite 2701 Screw subframe M8 30 Nm 22 1 lbf ft Loctite 243 Screw top steering stem M8 17 Nm 12 5 lbf ft Loctite 243 Screw top triple clamp M8 22 Nm 16 2 lbf ft Motor bracket screw M10 60 Nm 44 3 lbf ft...
Страница 28: ...6 AUXILIARY SUBSTANCES 26 Long life grease Recommended supplier Motorex Bike Grease 2000 ...
Страница 29: ... 3213505en 3213505en 03 2016 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...
