5-82
CRANKSHAFT AND BALANCER SHAFT
EAS31171
REMOVING THE CRANKSHAFT AND
BALANCER SHAFT
1. Remove:
• Balancer shaft “1”
• Balancer shaft journal bearing
• Crankshaft assembly “2”
• Crankshaft journal bearing
TIP
Identify the position of each balancer shaft jour-
nal bearings and crankshaft journal bearings so
that it can be reinstalled in its original place.
EAS31174
CHECKING THE OIL NOZZLES
The following procedure applies to all of the oil
nozzles.
1. Check:
• Oil nozzle
Damage/wear
→
Replace the oil nozzle.
• Oil passage
Obstruction
→
Blow out with compressed air.
EAS31075
CHECKING THE CRANKSHAFT
1. Measure:
• Crankshaft runout
Out of specification
→
Replace the crank-
shaft.
2. Check:
• Crankshaft journal surfaces
• Crankshaft pin surfaces
• Bearing surfaces
Scratches/wear
→
Replace the crankshaft.
3. Measure:
• Crankshaft-journal-to-crankshaft-journal-
bearing clearance
Out of specification
→
Replace the crank-
shaft journal bearings.
NOTICE
ECA13920
Do not interchange the crankshaft journal
bearings. To obtain the correct crankshaft-
journal-to-crankshaft-journal-bearing clear-
ance and prevent engine damage, the crank-
shaft journal bearings must be installed in
their original positions.
a. Clean the crankshaft journal bearings,
crankshaft journals, and bearing portions of
the crankcase.
b. Place the upper crankcase upside down on
a bench.
c. Install the crankshaft journal upper bear-
ings “1” and the crankshaft into the upper
crankcase.
TIP
Align the projections “a” on the crankshaft jour-
nal upper bearings with the notches “b” in the up-
per crankcase.
d. Put a piece of Plastigauge® “1” on each
crankshaft journal.
TIP
Do not put the Plastigauge® over the oil hole in
the crankshaft journal.
Runout limit
0.0
3
0 mm (0.0012 in)
1
2
G089017
Journal oil clearance
0.01
3
–0.0
3
7 mm (0.0005–0.0015
in)
1
a
b
G089019
Содержание XSR900 2022
Страница 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 28: ...1 19 SPECIAL TOOLS ...
Страница 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Страница 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Страница 64: ...2 35 CABLE ROUTING Front brake hose left side view 1 2 4 3 A 3 7 C 5 B 6 H 3 2 8 3 F F G G E E I D 2 8 3 J ...
Страница 68: ...2 39 CABLE ROUTING ABS ECU Electronic Control Unit top and left side view 7 8 4 A B 1 2 3 4 5 C D 5 8 E 9 7 6 ...
Страница 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Страница 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Страница 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Страница 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Страница 84: ...2 55 CABLE ROUTING ...
Страница 118: ...3 32 PERIODIC MAINTENANCE ...
Страница 314: ...5 97 TRANSMISSION ...
Страница 316: ...6 1 COOLING SYSTEM DIAGRAMS EAS20299 COOLING SYSTEM DIAGRAMS 3 2 1 1 1 Water pump 2 Thermostat 3 Radiator ...
Страница 317: ...6 2 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 1 Water jacket joint 2 Thermostat 3 Water pump 4 Oil cooler 5 Coolant reservoir ...
Страница 330: ...6 15 WATER PUMP ...
Страница 347: ......
Страница 353: ...8 6 IGNITION SYSTEM ...
Страница 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Страница 361: ...8 14 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 23 Battery 24 Engine ground ...
Страница 363: ...8 16 CHARGING SYSTEM ...
Страница 379: ...8 32 COOLING SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 383: ...8 36 FUEL PUMP SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 398: ...8 51 ELECTRICAL COMPONENTS ...
Страница 417: ...9 11 SYSTEM DIAGRAM ...
Страница 437: ...9 31 CRUISE CONTROL SYSTEM ...
Страница 723: ......
Страница 724: ......