5-95
TRANSMISSION
EAS30438
INSTALLING THE TRANSMISSION
1. Install:
• Bearing “1”
• Bearing cover plate “2”
• Oil nozzle “3”
• Oil delivery pipe “4”
TIP
• Face the seal side of bearing to the outside.
• Install bearing cover plate “2” with the “OUT”
mark “a” facing out.
2. Install:
• Main axle assembly “1”
• Bearing housing “2”
3. Install:
• Shift fork-C “1”
• Shift drum assembly “2”
• Spring
• Shift fork guide bar 1 “3”
TIP
• The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: “R”, “C”, “L”.
• Carefully position the shift forks so that they
are installed correctly into the transmission
gears.
• Install shift fork-C into the groove “a” in the 3rd
pinion gear on the main axle.
4. Install:
• Shift fork-R “1”
• Shift fork-L “2”
• Spring
• Shift fork guide bar 2
• Shift drum retainer “3”
• Bearing “4”
• Circlip “5”
• Oil seal
• Drive axle assembly “6”
Bearing cover plate screw
12 N·m (1.2 kgf·m, 8.9 lb·ft)
LOCTITE®
Oil nozzle
0.5 N·m (0.05 kgf·m, 0.
3
7 lb·ft)
Main axle bearing housing bolt
14 N·m (1.4 kgf·m, 10 lb·ft)
LOCTITE®
T
R
.
.
3
2
4
1
2
a
T
R
.
.
2
1
Shift drum retainer bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
LOCTITE®
1
2
3
a
New
New
T
R
.
.
Содержание XSR900 2022
Страница 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 28: ...1 19 SPECIAL TOOLS ...
Страница 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Страница 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Страница 64: ...2 35 CABLE ROUTING Front brake hose left side view 1 2 4 3 A 3 7 C 5 B 6 H 3 2 8 3 F F G G E E I D 2 8 3 J ...
Страница 68: ...2 39 CABLE ROUTING ABS ECU Electronic Control Unit top and left side view 7 8 4 A B 1 2 3 4 5 C D 5 8 E 9 7 6 ...
Страница 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Страница 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Страница 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Страница 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Страница 84: ...2 55 CABLE ROUTING ...
Страница 118: ...3 32 PERIODIC MAINTENANCE ...
Страница 314: ...5 97 TRANSMISSION ...
Страница 316: ...6 1 COOLING SYSTEM DIAGRAMS EAS20299 COOLING SYSTEM DIAGRAMS 3 2 1 1 1 Water pump 2 Thermostat 3 Radiator ...
Страница 317: ...6 2 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 1 Water jacket joint 2 Thermostat 3 Water pump 4 Oil cooler 5 Coolant reservoir ...
Страница 330: ...6 15 WATER PUMP ...
Страница 347: ......
Страница 353: ...8 6 IGNITION SYSTEM ...
Страница 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Страница 361: ...8 14 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 23 Battery 24 Engine ground ...
Страница 363: ...8 16 CHARGING SYSTEM ...
Страница 379: ...8 32 COOLING SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 383: ...8 36 FUEL PUMP SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 398: ...8 51 ELECTRICAL COMPONENTS ...
Страница 417: ...9 11 SYSTEM DIAGRAM ...
Страница 437: ...9 31 CRUISE CONTROL SYSTEM ...
Страница 723: ......
Страница 724: ......