5-78
CONNECTING RODS AND PISTONS
3. Install:
• Oil ring expander “1”
• Lower oil ring rail “2”
• Upper oil ring rail “3”
• 2nd ring “4”
• Top ring “5”
(into the piston)
TIP
Be sure to install the piston rings so that the
manufacturer’s marks or numbers “a” face up.
4. Install:
• Piston “1”
(onto the respective connecting rod “2”)
• Piston pin “3”
• Piston pin clip “4”
TIP
• Apply engine oil onto the piston pin.
• Make sure that the “Y” mark “a” on the connect-
ing rod faces left when the punch mark “b” on
the piston is pointing up as shown.
• Make sure that the clip ends “c” are positioned
away from the cutout “d” in the piston as shown
in the illustration.
• Reinstall each piston into its original cylinder.
5. Lubricate:
• Piston
• Piston ring
• Cylinder
(with the recommended lubricant)
6. Offset:
• Piston ring end gap
New
Recommended lubricant
Engine oil
a. Top ring
b. 2nd ring
c. Upper oil ring rail
d. Oil ring expander
e. Lower oil ring rail
A. Exhaust side
1
b
3
a
2
4
4
New
New
G089013
4
d
c
New
c
a,d
90˚
90˚
45˚
b,e
Содержание XSR900 2022
Страница 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 28: ...1 19 SPECIAL TOOLS ...
Страница 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Страница 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Страница 64: ...2 35 CABLE ROUTING Front brake hose left side view 1 2 4 3 A 3 7 C 5 B 6 H 3 2 8 3 F F G G E E I D 2 8 3 J ...
Страница 68: ...2 39 CABLE ROUTING ABS ECU Electronic Control Unit top and left side view 7 8 4 A B 1 2 3 4 5 C D 5 8 E 9 7 6 ...
Страница 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Страница 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Страница 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Страница 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Страница 84: ...2 55 CABLE ROUTING ...
Страница 118: ...3 32 PERIODIC MAINTENANCE ...
Страница 314: ...5 97 TRANSMISSION ...
Страница 316: ...6 1 COOLING SYSTEM DIAGRAMS EAS20299 COOLING SYSTEM DIAGRAMS 3 2 1 1 1 Water pump 2 Thermostat 3 Radiator ...
Страница 317: ...6 2 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 1 Water jacket joint 2 Thermostat 3 Water pump 4 Oil cooler 5 Coolant reservoir ...
Страница 330: ...6 15 WATER PUMP ...
Страница 347: ......
Страница 353: ...8 6 IGNITION SYSTEM ...
Страница 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Страница 361: ...8 14 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 23 Battery 24 Engine ground ...
Страница 363: ...8 16 CHARGING SYSTEM ...
Страница 379: ...8 32 COOLING SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 383: ...8 36 FUEL PUMP SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 398: ...8 51 ELECTRICAL COMPONENTS ...
Страница 417: ...9 11 SYSTEM DIAGRAM ...
Страница 437: ...9 31 CRUISE CONTROL SYSTEM ...
Страница 723: ......
Страница 724: ......