4-
3
7
FRONT BRAKE
WARNING
EWA13090
• Use only the designated brake fluid. Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
• Refill with the same type of brake fluid that
is already in the system. Mixing brake fluids
may result in a harmful chemical reaction,
leading to poor brake performance.
• When refilling, be careful that water does
not enter the brake fluid reservoir. Water
will significantly lower the boiling point of
the brake fluid and could cause vapor lock.
NOTICE
ECA13540
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately.
5. Bleed:
• Brake system
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM (ABS)” on page 3-15.
6. Check:
• Brake fluid level
Below the minimum level mark
→
Add the
specified brake fluid to the proper level.
Refer to “CHECKING THE BRAKE FLUID
LEVEL” on page 3-13.
7. Check:
• Brake lever operation
Soft or spongy feeling
→
Bleed the brake sys-
tem.
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM (ABS)” on page 3-15.
EAS30179
REMOVING THE FRONT BRAKE MASTER
CYLINDER
TIP
Before removing the front brake master cylinder,
drain the brake fluid from the entire brake sys-
tem.
1. Remove:
• Brake hose union bolt
• Brake hose gasket
• Brake hose
TIP
To collect any remaining brake fluid, place a
container under the master cylinder and the end
of the brake hose.
EAS30725
CHECKING THE FRONT BRAKE MASTER
CYLINDER
1. Check:
• Brake master cylinder
Damage/scratches/wear
→
Replace.
• Brake fluid delivery passages
(brake master cylinder body)
Obstruction
→
Blow out with compressed air.
2. Check:
• Brake master cylinder kit
Damage/scratches/wear
→
Replace.
3. Check:
• Brake master cylinder reservoir
• Brake master cylinder reservoir diaphragm
holder
Cracks/damage
→
Replace.
• Brake master cylinder reservoir diaphragm
Damage/wear
→
Replace.
4. Check:
• Brake hose
Cracks/damage/wear
→
Replace.
EAS30181
ASSEMBLING THE FRONT BRAKE MASTER
CYLINDER
WARNING
EWA13520
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents.
EAS30182
INSTALLING THE FRONT BRAKE MASTER
CYLINDER
1. Install:
• Front brake master cylinder
• Front brake master cylinder holder “1”
• Brake fluid reservoir bracket “2”
Specified brake fluid
DOT 4
Front brake master cylinder hold-
er bolt
16 N·m (1.6 kgf·m, 12 lb·ft)
T
R
.
.
Содержание XSR900 2022
Страница 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 28: ...1 19 SPECIAL TOOLS ...
Страница 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Страница 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Страница 64: ...2 35 CABLE ROUTING Front brake hose left side view 1 2 4 3 A 3 7 C 5 B 6 H 3 2 8 3 F F G G E E I D 2 8 3 J ...
Страница 68: ...2 39 CABLE ROUTING ABS ECU Electronic Control Unit top and left side view 7 8 4 A B 1 2 3 4 5 C D 5 8 E 9 7 6 ...
Страница 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Страница 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Страница 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Страница 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Страница 84: ...2 55 CABLE ROUTING ...
Страница 118: ...3 32 PERIODIC MAINTENANCE ...
Страница 314: ...5 97 TRANSMISSION ...
Страница 316: ...6 1 COOLING SYSTEM DIAGRAMS EAS20299 COOLING SYSTEM DIAGRAMS 3 2 1 1 1 Water pump 2 Thermostat 3 Radiator ...
Страница 317: ...6 2 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 1 Water jacket joint 2 Thermostat 3 Water pump 4 Oil cooler 5 Coolant reservoir ...
Страница 330: ...6 15 WATER PUMP ...
Страница 347: ......
Страница 353: ...8 6 IGNITION SYSTEM ...
Страница 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Страница 361: ...8 14 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 23 Battery 24 Engine ground ...
Страница 363: ...8 16 CHARGING SYSTEM ...
Страница 379: ...8 32 COOLING SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 383: ...8 36 FUEL PUMP SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 41 ...
Страница 398: ...8 51 ELECTRICAL COMPONENTS ...
Страница 417: ...9 11 SYSTEM DIAGRAM ...
Страница 437: ...9 31 CRUISE CONTROL SYSTEM ...
Страница 723: ......
Страница 724: ......