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SAFETY

 English

Installation and operating instructions Wilo-EMUport CORE 35

This means the manufacturer’s liability excludes 
all liability for personal injury, material damage or 

financial losses.

2.  Safety

This section lists all the generally applicable 
safety instructions and technical information. In 

addition, all the other sections contain specific 

safety instructions and technical information. All 
instructions and information must be observed 
and followed during the various phases of the 
lifting unit life cycle (installation, operation, 
maintenance, transport, etc.)! The operator is 
responsible for ensuring that all personnel follow 
these instructions and guidelines.

2.1.  Instructions and safety instructions

This manual uses instructions and safety in-
structions for preventing injury and damage to 
property. To clearly identify them for personnel, 
the instructions and safety instructions are dis-

tinguished as follows:

• Instructions appear in “bold” and refer directly to 

the preceding text or section.

• Safety instructions are slightly “indented and 

bold” and always start with a signal word.

• 

Danger

 

Serious or fatal injuries can occur!

• 

Warning

 

Serious injuries can occur!

• 

Caution

 

Injuries can occur!

• 

Caution

 (instruction without symbol) 

Substantial property damage can occur. Irrepa-
rable damage is possible!

• Safety instructions that refer to personal injury 

appear in black and are always accompanied by a 
safety symbol. Danger, prohibition or instruction 
symbols are used as safety symbols. 

Example:

Danger symbol: General hazard

Danger symbol, for example, electrical current

Symbol for prohibited action, e.g. No entry!

Instruction symbol, for example, wear protec-
tive clothing

The safety symbols used conform to the generally 
applicable directives and regulations, such as DIN 
and ANSI.

• Safety instructions that only refer to materi-

al damage are printed in grey, without safety 
symbols.

2.2.  General safety information

• The lifting unit must be switched off before any 

work is performed (installation, dismantling, 
maintenance, installation). The lifting unit must 
be disconnected from the electricity network and 
secured against reactivation. All rotating parts 
must have come to a standstill.

• The operator must report any faults or irregulari-

ties that occur to a line manager immediately.

• The end-user must shut down the equipment im-

mediately if defects occur that represent a safety 

risk. These include:

• Failure of the safety and/or monitoring devices
• Damage to the collection reservoir
• Damage to electrical equipment, cables and 

insulation

• Do not work alone when installing and removing 

the lifting unit in sewage shafts. A second person 
must always be present. Furthermore, adequate 
ventilation must be provided.

• Tools and other objects should only be kept in 

their designated places so that they can be found 
quickly.

• When welding and/or working with electronic 

devices, make sure there is no risk of explosion.

• 

Only use lifting gear which is legally defined as 
such and officially approved.

• The lifting gear must be kept safely and must be 

suitable for the conditions of use (weather, hook-
ing unit, load, etc.).

• Mobile equipment for lifting loads should be 

used in such a way that it is guaranteed to remain 
stable during operation.

• When using mobile equipment for lifting 

non-guided loads, take action to prevent tipping, 
shifting, sliding, etc.

• Measures should be taken to ensure that no 

person is ever directly beneath a suspended 
load. Furthermore, it is also prohibited to move 
suspended loads over workplaces where people 
are present.

• If mobile equipment is used for lifting loads, a 

second person should be present to coordinate 
the procedure if required (for example, if the 

operator’s field of vision is blocked).

• The load to be lifted must be transported so that 

no-one will be injured if there is a power failure. 
Furthermore, if such work is being carried out 
outdoors, it must be cancelled if the weather 
conditions worsen.

These instructions must be strictly observed. 

Non-observance can result in injury or substan-

tial property damage.

2.3.  Electrical work

DANGER due to electrical voltage! 

Improper procedures during electrical work 

may result in fatal injuries caused by electric 

shock! This work may only be carried out by a 

qualified electrician.

Содержание EMUport CORE

Страница 1: ...ncionamiento no Monterings og driftsveiledning sv Monterings och sk tselanvisning fi Asennus ja k ytt ohje hr Upute za ugradnju i uporabu sr Uputstvo za ugradnju i upotrebu sl Navodila za vgradnjo in...

Страница 2: ...Fig 1 EMUport CORE A Fig 1 EMUport CORE B 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 1 4 4 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 11 11 1 4 4...

Страница 3: ...Fig 2 Fig 3 1 1 1 2 2 2 2 2 1...

Страница 4: ...Fig 6 A CORE A Motor P 13 Fig 5 Fig 4 2 1 1 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK...

Страница 5: ...E A Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 21 22 U PE 6 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 Fig 7 A CORE B Motor P 13 Fig 6 D CORE A Motor FK 17 1 5 1 2 4 3 M 3 gn ye W V 21 20 U P...

Страница 6: ...Motor P 17 Fig 7 D CORE B Motor FK 17 1 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 DK M 3 gn ye W V 21 20 U PE DK DK Fig 8 1 2 2 1 Fig 7 B CORE B Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 2...

Страница 7: ...Fig 12 Fig 11 Fig 10 3 3 2 1 4 3 1 2 4 2 1 3 5 Fig 9 3 1 2...

Страница 8: ...Fig 13 Motor P 13 P 17 Fig 13 Motor FK 17 1 Fig 13 Motor FK 17 1 D M D...

Страница 9: ...39 3 8 Scope of delivery 39 3 9 Accessories optionally available 39 4 Transportation and storage 39 4 1 Delivery 39 4 2 Transport 39 4 3 Storage 40 4 4 Return delivery 40 5 Installation 40 5 1 Genera...

Страница 10: ...tems and or com ponents This operation and maintenance manual refers to the lifting unit indicated on the title page 1 5 Warranty In general the specifications in the current Gen eral Terms and Condit...

Страница 11: ...stallation The lifting unit must be disconnected from the electricity network and secured against reactivation All rotating parts must have come to a standstill The operator must report any faults or...

Страница 12: ...ed or if they do not work 2 5 Conduct during operation When operating the lifting unit always follow the locally applicable laws and regulations for work safety accident prevention and handling electr...

Страница 13: ...n compliant with the intended use 3 1 1 Application limits DANGER due to overpressure Exceeding the application limits can result in excessive pressure in the collection reservoir in the event of syst...

Страница 14: ...upstream of the discharge ports of the sewage pumps and filter out non permitted large solid materials This way only pre cleaned sewage passes through the idle sewage pump into the shared collection r...

Страница 15: ...ion system 20 Max inlet in m h 2 Number of pumps 10 Maximum delivery head in m at Q 0 A Version A standard version B comfort version 3 8 Scope of delivery Sewage lifting unit ready for connection with...

Страница 16: ...l result in damage to these components and the lifting unit Never immerse the electrical compo nents in a liquid and protect them against the ingress of moisture The lifting unit must be protected fro...

Страница 17: ...this will be required for installing dismantling the lifting unit The lifting equipment must be able to reach the place where the lifting unit is used and placed without danger The set down location...

Страница 18: ...he pressure pipe must be connected so it is free from vibration noise insulated and flexible The connection as well as all unions must be absolutely leak tight The routing of the pressure pipe must be...

Страница 19: ...are present in the working area during operations then a guard must be installed 5 4 Electrical connection POTENTIALLY fatal danger due to electrical voltage Incorrect electrical connections can caus...

Страница 20: ...could lead to fatal injury due to explosion The connection of the level sensor must be made using an intrinsically safe electric circuit e g Zener barrier Observe in this connection local stat utory...

Страница 21: ...cking the installation Check the installation to ensure all the necessary work was carried out properly Fastening Floor fixation carried out properly Mechanical connections All of the connections are...

Страница 22: ...unit operates in automatic mode by default and is switched on and off using the inte grated level control device 1 Switching on the system via the switchgear Main switch to ON 2 Check the switchgear s...

Страница 23: ...ances During removal there is potential for contact with fluids that represent a health hazard The following points must be observed without fail Wear appropriate full body protection as well as prote...

Страница 24: ...After maintenance or repair work the lifting unit must be put back in operation in accordance with the Commissioning chapter Note the following All maintenance and repair work must be carried out by W...

Страница 25: ...loyee and the end user NOTE We recommend concluding a maintenance contract for regular maintenance work Please contact Wilo customer service for more infor mation about this 8 4 1 Maintenance interval...

Страница 26: ...aning the solids separation reservoir 1 Sewage pump 2 Screwed connection at the discharge port of the sew age pump 3 Pump inlet including screen holder 4 Solids separation reservoir 5 Pump inlet solid...

Страница 27: ...3 Delivery head too small 1 2 3 4 5 8 11 12 13 Lifting unit runs roughly loud noise 1 2 3 9 12 13 14 9 2 Overview of possible causes and their remedies 1 Inlet or impeller clogged Remove deposits from...

Страница 28: ...V06 DIN A4 10 Appendix 10 1 Spare parts Spare parts can be ordered from Wilo customer service To avoid return queries and incorrect or ders the serial and or article number must always be supplied Sub...

Страница 29: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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