Wilo EMUport CORE Скачать руководство пользователя страница 22

English COMMISSIONING/OPERATION

46 

WILO SE 11-2016 V06 DIN A4

8.  If all of the connections and components are free 

of leaks and if the test run was completed suc-
cessfully, then the system can be used in regular 
operations.

9.  If the system will not be used immediately in reg-

ular operation, then switch the switchgear over to 
Standby mode.

NOTE 
In the event of prolonged system downtime 
before regular operation, please close all of the 
shut-off devices and switch off the switchgear.

6.2.  Operation

6.2.1.  Application limits

The defined utilisation limits must not be exceed

-

ed:

• 

Max. inlet:

• 

CORE 20.2: 20 m³/h

• 

CORE 45.2: 45 m³/h

• 

CORE 50.2: 50 m³/h

• 

CORE 60.2: 60 m³/h

The maximum inflow must always be less than 

the volume flow of the pump at the respective 

duty point

• 

Max. reservoir flooding:

• 

CORE 20.2: 5 m for max. 3 h

• 

CORE 45.2, 50.2, 60.2: 6,7 m for max. 3 h

• Max. permitted pressure in the system pressure 

pipe: 6 bar

• 

Max. fluid temperature: 40 °C

• 

Max. ambient temperature: 40 °C

• Fluid is present.

Dry running can lead to damage to the motor, 

and is strictly prohibited!

6.2.2.  Conduct during operation

When operating the lifting unit, always follow the 
locally applicable laws and regulations for work 
safety, accident prevention and handling electri-
cal machinery.
The motor housing of the sewage pump can reach 

temperatures of up to 100°C during operation. 
A corresponding working area must be defined 

by the end-user. No personnel are permitted in 
this safety zone during operation and no readily 

flammable and combustible objects may be 

stored there.

The working area must be marked in a way that 

is unambiguous and clearly recognisable!

BEWARE of burns! 

The motor housing can reach temperatures 

of up to 100°C during operation. There is a 

risk of burns! If personnel are present in the 

working area during operations, then a guard 

must be installed.

To help ensure safe working practice, the respon-

sibilities of employees should be clearly specified 

by the operator. All personnel are responsible for 
ensuring that regulations are observed.

6.2.3.  Regular operation

The lifting unit operates in automatic mode by 
default and is switched on and off using the inte-
grated level control device.

1. 

Switching on the system via the switchgear: Main 

switch to “ON”.

2.  Check the switchgear’s operating mode. The 

switchgear should be in automatic mode.

3.  Check whether all shut-off devices are opened 

and open any shut-off devices which may be 

closed:

• 1x Inlet pipe
• 2x Blocking of the solids separation reservoir
• 2x Discharge pipeline
• On-site shut-off devices in the pressure pipe if 

necessary

4.  The unit now runs in automatic mode.

6.2.4. 

Overflow of the lifting unit

The lifting unit is overflow-proof, and can contin

-

ue to be operated even in flooded condition.

6.2.5.  Emergency operation as single-pump system

DANGER due to toxic substances! 

During emergency operation, there is poten-

tial for contact with fluids that represent a 

health hazard. The following points must be 

observed without fail:

•  Wear appropriate full-body protection as well 

as protective goggles and mouth protection.

•  Immediately wipe up drips.
• 

Channel the flushing water into the sewer 

system at a suitable point!

•  The protective clothing and cleaning cloths 

must be disposed of acc. to waste code 

TA 524 02 and EC Directive 91/689/EEC, or acc. 

to local directives!

In the event of a fault, the function of the lifting 
unit can be maintained in emergency operation. 
The lifting unit can continue to be operated as a 
single-pump system to this end.
The following points must be observed if the 

system is working in emergency operation:

• The inlet in the respective solids separation reser-

voir must be closed off and the respective pump 
must be switched off via switchgear.

• The operating mode of the pump must be ob-

served for the operation of the active pump!

• Given that the system continues to be in opera-

tion, the collection reservoir will continue to be 

filled. If the pump is dismantled, then the sewage 

will be pressed out of the collection reservoir via 
the connection port! 
A shut-off lid for the connection port is available 
as an accessory for operation without pump. This 
must be mounted immediately after the pumping 
procedure!

• The solid materials remain in the solids separation 

reservoir. They must be disposed of accordingly 
when the solids separation reservoir is opened.

Содержание EMUport CORE

Страница 1: ...ncionamiento no Monterings og driftsveiledning sv Monterings och sk tselanvisning fi Asennus ja k ytt ohje hr Upute za ugradnju i uporabu sr Uputstvo za ugradnju i upotrebu sl Navodila za vgradnjo in...

Страница 2: ...Fig 1 EMUport CORE A Fig 1 EMUport CORE B 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 1 4 4 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 11 11 1 4 4...

Страница 3: ...Fig 2 Fig 3 1 1 1 2 2 2 2 2 1...

Страница 4: ...Fig 6 A CORE A Motor P 13 Fig 5 Fig 4 2 1 1 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK...

Страница 5: ...E A Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 21 22 U PE 6 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 Fig 7 A CORE B Motor P 13 Fig 6 D CORE A Motor FK 17 1 5 1 2 4 3 M 3 gn ye W V 21 20 U P...

Страница 6: ...Motor P 17 Fig 7 D CORE B Motor FK 17 1 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 DK M 3 gn ye W V 21 20 U PE DK DK Fig 8 1 2 2 1 Fig 7 B CORE B Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 2...

Страница 7: ...Fig 12 Fig 11 Fig 10 3 3 2 1 4 3 1 2 4 2 1 3 5 Fig 9 3 1 2...

Страница 8: ...Fig 13 Motor P 13 P 17 Fig 13 Motor FK 17 1 Fig 13 Motor FK 17 1 D M D...

Страница 9: ...39 3 8 Scope of delivery 39 3 9 Accessories optionally available 39 4 Transportation and storage 39 4 1 Delivery 39 4 2 Transport 39 4 3 Storage 40 4 4 Return delivery 40 5 Installation 40 5 1 Genera...

Страница 10: ...tems and or com ponents This operation and maintenance manual refers to the lifting unit indicated on the title page 1 5 Warranty In general the specifications in the current Gen eral Terms and Condit...

Страница 11: ...stallation The lifting unit must be disconnected from the electricity network and secured against reactivation All rotating parts must have come to a standstill The operator must report any faults or...

Страница 12: ...ed or if they do not work 2 5 Conduct during operation When operating the lifting unit always follow the locally applicable laws and regulations for work safety accident prevention and handling electr...

Страница 13: ...n compliant with the intended use 3 1 1 Application limits DANGER due to overpressure Exceeding the application limits can result in excessive pressure in the collection reservoir in the event of syst...

Страница 14: ...upstream of the discharge ports of the sewage pumps and filter out non permitted large solid materials This way only pre cleaned sewage passes through the idle sewage pump into the shared collection r...

Страница 15: ...ion system 20 Max inlet in m h 2 Number of pumps 10 Maximum delivery head in m at Q 0 A Version A standard version B comfort version 3 8 Scope of delivery Sewage lifting unit ready for connection with...

Страница 16: ...l result in damage to these components and the lifting unit Never immerse the electrical compo nents in a liquid and protect them against the ingress of moisture The lifting unit must be protected fro...

Страница 17: ...this will be required for installing dismantling the lifting unit The lifting equipment must be able to reach the place where the lifting unit is used and placed without danger The set down location...

Страница 18: ...he pressure pipe must be connected so it is free from vibration noise insulated and flexible The connection as well as all unions must be absolutely leak tight The routing of the pressure pipe must be...

Страница 19: ...are present in the working area during operations then a guard must be installed 5 4 Electrical connection POTENTIALLY fatal danger due to electrical voltage Incorrect electrical connections can caus...

Страница 20: ...could lead to fatal injury due to explosion The connection of the level sensor must be made using an intrinsically safe electric circuit e g Zener barrier Observe in this connection local stat utory...

Страница 21: ...cking the installation Check the installation to ensure all the necessary work was carried out properly Fastening Floor fixation carried out properly Mechanical connections All of the connections are...

Страница 22: ...unit operates in automatic mode by default and is switched on and off using the inte grated level control device 1 Switching on the system via the switchgear Main switch to ON 2 Check the switchgear s...

Страница 23: ...ances During removal there is potential for contact with fluids that represent a health hazard The following points must be observed without fail Wear appropriate full body protection as well as prote...

Страница 24: ...After maintenance or repair work the lifting unit must be put back in operation in accordance with the Commissioning chapter Note the following All maintenance and repair work must be carried out by W...

Страница 25: ...loyee and the end user NOTE We recommend concluding a maintenance contract for regular maintenance work Please contact Wilo customer service for more infor mation about this 8 4 1 Maintenance interval...

Страница 26: ...aning the solids separation reservoir 1 Sewage pump 2 Screwed connection at the discharge port of the sew age pump 3 Pump inlet including screen holder 4 Solids separation reservoir 5 Pump inlet solid...

Страница 27: ...3 Delivery head too small 1 2 3 4 5 8 11 12 13 Lifting unit runs roughly loud noise 1 2 3 9 12 13 14 9 2 Overview of possible causes and their remedies 1 Inlet or impeller clogged Remove deposits from...

Страница 28: ...V06 DIN A4 10 Appendix 10 1 Spare parts Spare parts can be ordered from Wilo customer service To avoid return queries and incorrect or ders the serial and or article number must always be supplied Sub...

Страница 29: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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