Wilo EMUport CORE Скачать руководство пользователя страница 23

SHUTDOWN/DISPOSAL English

Installation and operating instructions Wilo-EMUport CORE 47

7.  Shutdown/disposal

• All work must be carried out with the greatest 

care.

• Proper protective clothing is to be worn.
• When working in pump chambers, it is essential 

to comply with the corresponding local protective 
measures. A second person must be present for 
safety reasons.

• Lifting equipment in perfect technical condition 

and officially approved load-bearing equipment 

must be used for transporting the lifting unit.

RISK of death due to malfunction! 

Lifting gear and equipment must be in 

perfect technical condition. Work may only 

commence if the lifting equipment has been 

checked and found to be in perfect working 

order. If it is not inspected, fatal injuries may 

result!

7.1.  Switching off the unit

BEWARE of burns! 

The motor housing can reach temperatures 

of up to 100°C during operation. There is a 

risk of burns! Check the temperature before 

starting the deactivation. A guard may need 

to be installed under certain circumstances.

In order for the lifting unit to be taken out of 
service correctly, the two solids separation reser-
voirs must be emptied completely. Two complete 
pump cycles must be run through to this end.

Fig. 8: 

Overview of the shut-off devices 

1 Solids separation reservoir gate valve
2 Gate valve for pressure pipe

1. 

Wait until the first pumping procedure has started 

and been run through completely.

2.  Now close the gate valve in the inlet of this solids 

separation reservoir.

3.  Wait until the second pumping procedure starts 

and has also been run through completely.

4.  Close the gate valve in the main inlet.
5.  Switch the switchgear to standby mode.
6.  Switch off the system at the main switch.

Secure the unit against being unexpectedly 

switched back on!

7.  Close the gate valve on the pressure side.
8.  Now it is possible to start the work of removal, 

maintenance and putting into storage.

7.2.  Removal

DANGER due to toxic substances! 

During removal, there is potential for contact 

with fluids that represent a health hazard. The 

following points must be observed without 

fail:

•  Wear appropriate full-body protection as well 

as protective goggles and mouth protection.

•  Immediately wipe up drips.
•  All components must be cleaned and disin-

fected!

• 

Channel the flushing water into the sewer 

system at a suitable point!

•  The protective clothing and cleaning cloths 

must be disposed of acc. to waste code 

TA 524 02 and EC Directive 91/689/EEC, or acc. 

to local directives!

Prior to removal and placement in storage, the 
following maintenance tasks must be carried out 
in accordance with the “Maintenance and repair” 

chapter:

• Cleaning the solids separation reservoirs
• Clean the collection reservoir and the supply box/

distributor 

Furthermore, the lifting unit must be flushed out 

so that the pipework can also be cleaned.

1.  Carry out the maintenance tasks in accordance 

with the “Maintenance and repair” chapter.

2.  Open the gate valves to the solids separation 

reservoirs in the pressure pipe.

Attention! The gate valve in the inlet pipe must 

remain closed!

3.  Dismantle the cover on the supply box/distribu-

tor.

4. 

Restart the system: Switch on the switchgear and 

switch over to Automatic mode.

5.  Fill the collection reservoir with clean water using 

a hose through the distributor.

6.  Proceed as described in the section “Switching off 

the unit” and take the system out of operation. 

The lifting unit is flushed with clean water via the 

two pumping procedures.

7.  Remove the water hose and mount the cover on 

the supply box/distributor.

8. 

Detach the inlet pipe on the flange.

9.  Detach the pressure pipe.
10.  Detach the ventilation connection and pull off 

the ventilation line upwards from the connecting 
piece.

11.  Dismantle the diaphragm hand pump, if present, 

from the lifting unit.

12.  Once all connections have been disconnected, 

release the anchoring points of the lifting unit in 

the floor.

13.  Now the lifting unit can be pulled carefully out of 

the pipework.

14.  Clean and disinfect the exterior of the lifting unit 

thoroughly

15.  Clean, disinfect and tightly seal all of the connec-

tion pipes.

Содержание EMUport CORE

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Страница 2: ...Fig 1 EMUport CORE A Fig 1 EMUport CORE B 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 1 4 4 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 11 11 1 4 4...

Страница 3: ...Fig 2 Fig 3 1 1 1 2 2 2 2 2 1...

Страница 4: ...Fig 6 A CORE A Motor P 13 Fig 5 Fig 4 2 1 1 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK...

Страница 5: ...E A Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 21 22 U PE 6 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 Fig 7 A CORE B Motor P 13 Fig 6 D CORE A Motor FK 17 1 5 1 2 4 3 M 3 gn ye W V 21 20 U P...

Страница 6: ...Motor P 17 Fig 7 D CORE B Motor FK 17 1 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 DK M 3 gn ye W V 21 20 U PE DK DK Fig 8 1 2 2 1 Fig 7 B CORE B Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 2...

Страница 7: ...Fig 12 Fig 11 Fig 10 3 3 2 1 4 3 1 2 4 2 1 3 5 Fig 9 3 1 2...

Страница 8: ...Fig 13 Motor P 13 P 17 Fig 13 Motor FK 17 1 Fig 13 Motor FK 17 1 D M D...

Страница 9: ...39 3 8 Scope of delivery 39 3 9 Accessories optionally available 39 4 Transportation and storage 39 4 1 Delivery 39 4 2 Transport 39 4 3 Storage 40 4 4 Return delivery 40 5 Installation 40 5 1 Genera...

Страница 10: ...tems and or com ponents This operation and maintenance manual refers to the lifting unit indicated on the title page 1 5 Warranty In general the specifications in the current Gen eral Terms and Condit...

Страница 11: ...stallation The lifting unit must be disconnected from the electricity network and secured against reactivation All rotating parts must have come to a standstill The operator must report any faults or...

Страница 12: ...ed or if they do not work 2 5 Conduct during operation When operating the lifting unit always follow the locally applicable laws and regulations for work safety accident prevention and handling electr...

Страница 13: ...n compliant with the intended use 3 1 1 Application limits DANGER due to overpressure Exceeding the application limits can result in excessive pressure in the collection reservoir in the event of syst...

Страница 14: ...upstream of the discharge ports of the sewage pumps and filter out non permitted large solid materials This way only pre cleaned sewage passes through the idle sewage pump into the shared collection r...

Страница 15: ...ion system 20 Max inlet in m h 2 Number of pumps 10 Maximum delivery head in m at Q 0 A Version A standard version B comfort version 3 8 Scope of delivery Sewage lifting unit ready for connection with...

Страница 16: ...l result in damage to these components and the lifting unit Never immerse the electrical compo nents in a liquid and protect them against the ingress of moisture The lifting unit must be protected fro...

Страница 17: ...this will be required for installing dismantling the lifting unit The lifting equipment must be able to reach the place where the lifting unit is used and placed without danger The set down location...

Страница 18: ...he pressure pipe must be connected so it is free from vibration noise insulated and flexible The connection as well as all unions must be absolutely leak tight The routing of the pressure pipe must be...

Страница 19: ...are present in the working area during operations then a guard must be installed 5 4 Electrical connection POTENTIALLY fatal danger due to electrical voltage Incorrect electrical connections can caus...

Страница 20: ...could lead to fatal injury due to explosion The connection of the level sensor must be made using an intrinsically safe electric circuit e g Zener barrier Observe in this connection local stat utory...

Страница 21: ...cking the installation Check the installation to ensure all the necessary work was carried out properly Fastening Floor fixation carried out properly Mechanical connections All of the connections are...

Страница 22: ...unit operates in automatic mode by default and is switched on and off using the inte grated level control device 1 Switching on the system via the switchgear Main switch to ON 2 Check the switchgear s...

Страница 23: ...ances During removal there is potential for contact with fluids that represent a health hazard The following points must be observed without fail Wear appropriate full body protection as well as prote...

Страница 24: ...After maintenance or repair work the lifting unit must be put back in operation in accordance with the Commissioning chapter Note the following All maintenance and repair work must be carried out by W...

Страница 25: ...loyee and the end user NOTE We recommend concluding a maintenance contract for regular maintenance work Please contact Wilo customer service for more infor mation about this 8 4 1 Maintenance interval...

Страница 26: ...aning the solids separation reservoir 1 Sewage pump 2 Screwed connection at the discharge port of the sew age pump 3 Pump inlet including screen holder 4 Solids separation reservoir 5 Pump inlet solid...

Страница 27: ...3 Delivery head too small 1 2 3 4 5 8 11 12 13 Lifting unit runs roughly loud noise 1 2 3 9 12 13 14 9 2 Overview of possible causes and their remedies 1 Inlet or impeller clogged Remove deposits from...

Страница 28: ...V06 DIN A4 10 Appendix 10 1 Spare parts Spare parts can be ordered from Wilo customer service To avoid return queries and incorrect or ders the serial and or article number must always be supplied Sub...

Страница 29: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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