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TROUBLESHOOTING AND POSSIBLE SOLUTIONS English

Installation and operating instructions Wilo-EMUport CORE 51

3. 

Position the pump horizontally on a firm surface 

with the screw plug facing upward.

Make sure that the pump cannot fall over and/

or slip!

4.  Carefully and slowly unscrew the screw plug.

Attention: The oil may be pressurised! This can 

cause the screw to be ejected at speed.

5.  Empty out oil by rotating the pump until the hole 

points downwards. Collect the oil in a suitable 
container and dispose of it in accordance with the 
requirements in the “Disposal” chapter.

6.  Rotate the pump back until the hole is pointing 

upwards again.

7.  Pour the new oil in through the hole for the screw 

plug. Note the recommended oils and filling 

quantities!

8.  Clean the screw plug, replace the seal ring and 

screw it back in.

9.  Place the sewage pump back on the pipework.
10.  Fasten the suction port with the clamp and the 

discharge port with the screwed connections. 

Max. tightening torques:

• 

Clamp: 

7 Nm

• 

Flange: 

45 Nm

9.  Troubleshooting and possible solutions

In order to prevent damage or serious injury when 
remedying malfunctions on the lifting unit, the 

following points must always be observed:

• Attempt to remedy a fault only if you have 

qualified staff. This means that each job must be 

carried out by trained specialist personnel. For 
example, electrical work must be performed by a 
trained electrician.

• Always secure the lifting unit to prevent it re-

starting inadvertently, by disconnecting it from 
the electrical mains. Take appropriate safety 
precautions.

• Also comply with the installation and operating 

instructions provided with the accessories used!

• 

Unsanctioned modifications to the lifting unit are 

made at the end-user’s own risk and release the 
manufacturer from any warranty obligations!

9.1.  Overview of possible malfunctions

Fault

Identifier for cause and 

remedy

Lifting unit does not pump

1, 3, 5, 6, 7, 8, 9, 10, 11, 12, 
15, 16

Volume flow too low

1, 2, 3, 4, 5, 7, 8, 11, 12, 13

Current consumption too 

high

1, 2, 3, 4, 5, 7, 13

Delivery head too small

1, 2, 3, 4, 5, 8, 11, 12, 13

Lifting unit runs roughly / 

loud noise

1, 2, 3, 9, 12, 13, 14

9.2.  Overview of possible causes and their remedies

1.  Inlet or impeller clogged

• Remove deposits from the inlet, reservoir and/

or pump ⇒ Wilo customer service

2.  Incorrect direction of rotation

• 

Exchange 2 phases of the current feed ⇒ Wilo 

customer service

3.  Wear of inner parts (e.g. impeller, bearing)

• 

Replace worn parts ⇒ Wilo customer service

4.  Operating voltage too low

• 

Have the mains connection checked ⇒ elec

-

trician

5.  Running on two phases

• 

Replace defective fuse ⇒ electrician

• 

Check the electrical connection ⇒ electrician

6.  Motor does not start because there is no voltage

• 

Check the electrical connection ⇒ electrician

7.  Motor winding or electric cable defective

• Have the motor and electrical connection 

checked ⇒ Wilo customer service

8.  Non-return valve clogged

• 

Clean non-return valve ⇒ Wilo customer 

service

9.  Water level dropped too low in the tank

• Check level control device and replace if neces-

sary ⇒ Wilo customer service

10.  Defective level control signal transmitter

• Check signal transmitter and replace if neces-

sary ⇒ Wilo customer service

11.  Slide valve in the pressure pipe is not open or only 

insufficiently

• Fully open the slide valve.

12. 

Impermissible amount of air or gas in fluid

• 

⇒ Wilo customer service

13.  Radial bearing in the motor defective

• 

⇒ Wilo customer service

14.  System-related vibrations

• 

Check elastic connections of the piping ⇒ 

notify Wilo customer service if necessary

15.  Winding temperature monitoring switched off 

due to excessive winding temperature

• The motor switches back on automatically after 

the winding has cooled down.

• Frequent switch-off by the winding tempera-

ture monitoring ⇒ Wilo customer service

16.  Electronic motor protection triggered

• Rated current exceeded, reset the motor pro-

tection using the reset button on the switch-
gear

• Frequent switch-off by the electronic motor 

protection ⇒ Wilo customer service

9.3.  Further steps for troubleshooting

If the points listed here do not rectify the fault, 
contact Wilo customer service.
Please note that you may be charged for some 
services provided by our customer service! For 
more details, please contact Wilo customer 
service.

Содержание EMUport CORE

Страница 1: ...ncionamiento no Monterings og driftsveiledning sv Monterings och sk tselanvisning fi Asennus ja k ytt ohje hr Upute za ugradnju i uporabu sr Uputstvo za ugradnju i upotrebu sl Navodila za vgradnjo in...

Страница 2: ...Fig 1 EMUport CORE A Fig 1 EMUport CORE B 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 1 4 4 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 11 11 1 4 4...

Страница 3: ...Fig 2 Fig 3 1 1 1 2 2 2 2 2 1...

Страница 4: ...Fig 6 A CORE A Motor P 13 Fig 5 Fig 4 2 1 1 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK...

Страница 5: ...E A Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 21 22 U PE 6 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 Fig 7 A CORE B Motor P 13 Fig 6 D CORE A Motor FK 17 1 5 1 2 4 3 M 3 gn ye W V 21 20 U P...

Страница 6: ...Motor P 17 Fig 7 D CORE B Motor FK 17 1 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 DK M 3 gn ye W V 21 20 U PE DK DK Fig 8 1 2 2 1 Fig 7 B CORE B Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 2...

Страница 7: ...Fig 12 Fig 11 Fig 10 3 3 2 1 4 3 1 2 4 2 1 3 5 Fig 9 3 1 2...

Страница 8: ...Fig 13 Motor P 13 P 17 Fig 13 Motor FK 17 1 Fig 13 Motor FK 17 1 D M D...

Страница 9: ...39 3 8 Scope of delivery 39 3 9 Accessories optionally available 39 4 Transportation and storage 39 4 1 Delivery 39 4 2 Transport 39 4 3 Storage 40 4 4 Return delivery 40 5 Installation 40 5 1 Genera...

Страница 10: ...tems and or com ponents This operation and maintenance manual refers to the lifting unit indicated on the title page 1 5 Warranty In general the specifications in the current Gen eral Terms and Condit...

Страница 11: ...stallation The lifting unit must be disconnected from the electricity network and secured against reactivation All rotating parts must have come to a standstill The operator must report any faults or...

Страница 12: ...ed or if they do not work 2 5 Conduct during operation When operating the lifting unit always follow the locally applicable laws and regulations for work safety accident prevention and handling electr...

Страница 13: ...n compliant with the intended use 3 1 1 Application limits DANGER due to overpressure Exceeding the application limits can result in excessive pressure in the collection reservoir in the event of syst...

Страница 14: ...upstream of the discharge ports of the sewage pumps and filter out non permitted large solid materials This way only pre cleaned sewage passes through the idle sewage pump into the shared collection r...

Страница 15: ...ion system 20 Max inlet in m h 2 Number of pumps 10 Maximum delivery head in m at Q 0 A Version A standard version B comfort version 3 8 Scope of delivery Sewage lifting unit ready for connection with...

Страница 16: ...l result in damage to these components and the lifting unit Never immerse the electrical compo nents in a liquid and protect them against the ingress of moisture The lifting unit must be protected fro...

Страница 17: ...this will be required for installing dismantling the lifting unit The lifting equipment must be able to reach the place where the lifting unit is used and placed without danger The set down location...

Страница 18: ...he pressure pipe must be connected so it is free from vibration noise insulated and flexible The connection as well as all unions must be absolutely leak tight The routing of the pressure pipe must be...

Страница 19: ...are present in the working area during operations then a guard must be installed 5 4 Electrical connection POTENTIALLY fatal danger due to electrical voltage Incorrect electrical connections can caus...

Страница 20: ...could lead to fatal injury due to explosion The connection of the level sensor must be made using an intrinsically safe electric circuit e g Zener barrier Observe in this connection local stat utory...

Страница 21: ...cking the installation Check the installation to ensure all the necessary work was carried out properly Fastening Floor fixation carried out properly Mechanical connections All of the connections are...

Страница 22: ...unit operates in automatic mode by default and is switched on and off using the inte grated level control device 1 Switching on the system via the switchgear Main switch to ON 2 Check the switchgear s...

Страница 23: ...ances During removal there is potential for contact with fluids that represent a health hazard The following points must be observed without fail Wear appropriate full body protection as well as prote...

Страница 24: ...After maintenance or repair work the lifting unit must be put back in operation in accordance with the Commissioning chapter Note the following All maintenance and repair work must be carried out by W...

Страница 25: ...loyee and the end user NOTE We recommend concluding a maintenance contract for regular maintenance work Please contact Wilo customer service for more infor mation about this 8 4 1 Maintenance interval...

Страница 26: ...aning the solids separation reservoir 1 Sewage pump 2 Screwed connection at the discharge port of the sew age pump 3 Pump inlet including screen holder 4 Solids separation reservoir 5 Pump inlet solid...

Страница 27: ...3 Delivery head too small 1 2 3 4 5 8 11 12 13 Lifting unit runs roughly loud noise 1 2 3 9 12 13 14 9 2 Overview of possible causes and their remedies 1 Inlet or impeller clogged Remove deposits from...

Страница 28: ...V06 DIN A4 10 Appendix 10 1 Spare parts Spare parts can be ordered from Wilo customer service To avoid return queries and incorrect or ders the serial and or article number must always be supplied Sub...

Страница 29: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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