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PRODUCT DESCRIPTION

38 

WILO SE 11-2016 V06 DIN A4

3.2.4.  Safety and monitoring equipment

The sewage lifting unit is equipped with the fol-

lowing safety and monitoring devices:

• Safety device

• 

Overflow

 

The lifting unit is directly connected to the 

collection reservoir by an overflow in the supply 
box/distributor. In the event of flooding, the 

water is channelled directly through this into 

the collection reservoir after filtration.

• Monitoring devices

• Thermal motor monitoring 

The thermal motor monitoring protects the 
motor windings against overheating. Bimetallic 
strips are used for this as standard. Deactivation 
must take place when the maximum winding 
temperature is reached.

• Leakage detection motor compartment 

The motor compartment monitor signals water 
ingress into the motor compartment. Deactiva-
tion must take place.

3.2.5.  Materials

• 

Collection reservoir: PE

• 

Solids separation reservoir: PE

• 

Supply box/distributor: PUR

• 

Pipework: PE

• 

Pumps: Cast iron

• 

Gate valve: Cast iron

• 

Pressure connection:

• 

Variant A: PE with T-merge

• 

Variant B: Stainless steel with Y-merge

3.2.6.  Switchgear

The switchgear must be provided by the custom-
er! The necessary functions for the control of a 
lifting unit with solids separation system must be 
provided.
Additional information can be found in the chap-
ter “Minimum requirements for the switchgear” 

on page 44 or contact Wilo customer service 

with any questions you may have.

3.2.7.  Versions

The lifting unit is available in the following ver-

sions:

• Version “A” as standard version with pressure 

connection as pipe connection 

without

 flange

• Version “B” as comfort version with automatic 

backwashing, pressure connection with flange 

connection, transparent cover on the supply box/
distributor and sealing chamber control of the 
sewage pump.

3.3.  Operating principle

The sewage flows through the inlet pipe into the 

supply box/distributor and from there into one of 
the two solids separation reservoirs. The solids 
separation reservoirs are aligned upstream of the 

discharge ports of the sewage pumps and “filter 

out” “non-permitted” large solid materials.
This way, only “pre-cleaned sewage” passes 
through the idle sewage pump into the shared 
collection reservoir. When the “Pump ON” water 

level in the collection reservoir is reached, the 
pumping procedure of the respective sewage 
pump is initiated by the level control device.

The sewage pumps run alternately, parallel 

operation is not permitted!

The volume flow of the working sewage pump 

opens the separation system of the solids separa-

tion reservoir and, due to the flow rate, pumps all 

of the solid materials held back in the solids sepa-
ration reservoir into the outgoing pressure pipe.
The affected solids separation reservoir is closed 
with a shut-off ball on the intake side during this 
procedure.

3.4.  Ex protection

The sewage lifting unit has a closed collection 
reservoir with dry-mounted pumps. There is 
therefore no potentially explosive area present.
An explosive atmosphere may obtain within the 
reservoir due to the accumulation of sewage in 
the collection reservoir.

Ex Zone 2 is in effect within a radius of 1 m 

around the ventilation pipe!

In order to prevent explosive atmospheres during 
maintenance work as well, equipment must be 
installed in the operating space to enable the air 
there to be replaced eight times per hour.

3.4.1. 

Overflow of the lifting unit

The lifting unit is overflow-proof, and can contin

-

ue to be operated even in a disaster situation.

The electrical connections must be installed 

accordingly to ensure that they are over-

flow-proof!

3.5.  Operating modes

3.5.1. 

Operating mode S1 (continuous duty)

The pump can operate continuously at the rated 
load without exceeding the permissible temper-
ature.

3.5.2. 

Operating mode S3 (intermittent periodic duty)

This operating mode involves the maximum ratio 

between operating time and downtime:

S3 50 %

 

operating time 5 min / downtime 5 min

3.6.  Technical data

Approved field of application

Max. inlet:

CORE 20.2: 20 m³/h
CORE 45.2: 45 m³/h
CORE 50.2: 50 m³/h
CORE 60.2: 60 m³/h

Max. permitted pressure 
in the system discharge 

pipeline:

6 bar

Max. delivery head [H]:

See rating plate

Maximum volume flow [Q]:

See rating plate

Содержание EMUport CORE

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Страница 2: ...Fig 1 EMUport CORE A Fig 1 EMUport CORE B 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 1 4 4 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 11 11 1 4 4...

Страница 3: ...Fig 2 Fig 3 1 1 1 2 2 2 2 2 1...

Страница 4: ...Fig 6 A CORE A Motor P 13 Fig 5 Fig 4 2 1 1 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK...

Страница 5: ...E A Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 21 22 U PE 6 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 Fig 7 A CORE B Motor P 13 Fig 6 D CORE A Motor FK 17 1 5 1 2 4 3 M 3 gn ye W V 21 20 U P...

Страница 6: ...Motor P 17 Fig 7 D CORE B Motor FK 17 1 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 DK M 3 gn ye W V 21 20 U PE DK DK Fig 8 1 2 2 1 Fig 7 B CORE B Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 2...

Страница 7: ...Fig 12 Fig 11 Fig 10 3 3 2 1 4 3 1 2 4 2 1 3 5 Fig 9 3 1 2...

Страница 8: ...Fig 13 Motor P 13 P 17 Fig 13 Motor FK 17 1 Fig 13 Motor FK 17 1 D M D...

Страница 9: ...39 3 8 Scope of delivery 39 3 9 Accessories optionally available 39 4 Transportation and storage 39 4 1 Delivery 39 4 2 Transport 39 4 3 Storage 40 4 4 Return delivery 40 5 Installation 40 5 1 Genera...

Страница 10: ...tems and or com ponents This operation and maintenance manual refers to the lifting unit indicated on the title page 1 5 Warranty In general the specifications in the current Gen eral Terms and Condit...

Страница 11: ...stallation The lifting unit must be disconnected from the electricity network and secured against reactivation All rotating parts must have come to a standstill The operator must report any faults or...

Страница 12: ...ed or if they do not work 2 5 Conduct during operation When operating the lifting unit always follow the locally applicable laws and regulations for work safety accident prevention and handling electr...

Страница 13: ...n compliant with the intended use 3 1 1 Application limits DANGER due to overpressure Exceeding the application limits can result in excessive pressure in the collection reservoir in the event of syst...

Страница 14: ...upstream of the discharge ports of the sewage pumps and filter out non permitted large solid materials This way only pre cleaned sewage passes through the idle sewage pump into the shared collection r...

Страница 15: ...ion system 20 Max inlet in m h 2 Number of pumps 10 Maximum delivery head in m at Q 0 A Version A standard version B comfort version 3 8 Scope of delivery Sewage lifting unit ready for connection with...

Страница 16: ...l result in damage to these components and the lifting unit Never immerse the electrical compo nents in a liquid and protect them against the ingress of moisture The lifting unit must be protected fro...

Страница 17: ...this will be required for installing dismantling the lifting unit The lifting equipment must be able to reach the place where the lifting unit is used and placed without danger The set down location...

Страница 18: ...he pressure pipe must be connected so it is free from vibration noise insulated and flexible The connection as well as all unions must be absolutely leak tight The routing of the pressure pipe must be...

Страница 19: ...are present in the working area during operations then a guard must be installed 5 4 Electrical connection POTENTIALLY fatal danger due to electrical voltage Incorrect electrical connections can caus...

Страница 20: ...could lead to fatal injury due to explosion The connection of the level sensor must be made using an intrinsically safe electric circuit e g Zener barrier Observe in this connection local stat utory...

Страница 21: ...cking the installation Check the installation to ensure all the necessary work was carried out properly Fastening Floor fixation carried out properly Mechanical connections All of the connections are...

Страница 22: ...unit operates in automatic mode by default and is switched on and off using the inte grated level control device 1 Switching on the system via the switchgear Main switch to ON 2 Check the switchgear s...

Страница 23: ...ances During removal there is potential for contact with fluids that represent a health hazard The following points must be observed without fail Wear appropriate full body protection as well as prote...

Страница 24: ...After maintenance or repair work the lifting unit must be put back in operation in accordance with the Commissioning chapter Note the following All maintenance and repair work must be carried out by W...

Страница 25: ...loyee and the end user NOTE We recommend concluding a maintenance contract for regular maintenance work Please contact Wilo customer service for more infor mation about this 8 4 1 Maintenance interval...

Страница 26: ...aning the solids separation reservoir 1 Sewage pump 2 Screwed connection at the discharge port of the sew age pump 3 Pump inlet including screen holder 4 Solids separation reservoir 5 Pump inlet solid...

Страница 27: ...3 Delivery head too small 1 2 3 4 5 8 11 12 13 Lifting unit runs roughly loud noise 1 2 3 9 12 13 14 9 2 Overview of possible causes and their remedies 1 Inlet or impeller clogged Remove deposits from...

Страница 28: ...V06 DIN A4 10 Appendix 10 1 Spare parts Spare parts can be ordered from Wilo customer service To avoid return queries and incorrect or ders the serial and or article number must always be supplied Sub...

Страница 29: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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